Celli TE 15 L PRE-MIX Original Instructions Manual

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USE AND MAINTENANCE

MANUAL

TE 15-25-35-50-65/L PRE-MIX

Celli S.p.A.

Via Casino Albini, 605

47842 - S. Giovanni in Marignano - Rimini - Italy

Tel. +39 0541 755211 - Fax +39 0541 759735

www.celli.com - celli@celli.com

ORIGINAL INSTRUCTIONS

Ed. 12

30/10/2017

Cod.073338

Table of Contents

Summary of Contents for Celli TE 15 L PRE-MIX

Page 1 TE 15-25-35-50-65/L PRE-MIX TE 15-25-35-50-65/L PRE-MIX Ed. 12 ORIGINAL INSTRUCTIONS 30/10/2017 Cod.073338 Celli S.p.A. Via Casino Albini, 605 47842 - S. Giovanni in Marignano - Rimini - Italy Tel. +39 0541 755211 - Fax +39 0541 759735 www.celli.com - celli@celli.com...
Page 3: Table Of Contents
TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 1 - Safety ........................3 Intended use ........................3 Improper use ........................3 List of hazards ........................4 Residual risks ........................6 2 - General information ....................7 Manufacturer’s details ......................7 Machine identification......................
Page 4 TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.5.3 Connecting the recirculation lines ................37 4.5.4 Connecting the python ..................... 38 4.5.5 Connecting the carbon dioxide CO for wine) ............39 4.5.6 Electrical connection....................42 Adjusting the carbon dioxide (CO ) and nitrogen (N ) ............
Page 5: Safety
Safety TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 1 - Safety Do not allow anyone to operate the machine unless suitably trained. Keep the machine in good working order and do not allow any modifications to be made to it unless these have been authorised by the manufacturer.
Page 6: List Of Hazards
Safety TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX List of hazards The following list of hazards draws attention to safety aspects which must be considered at all times by anyone using the machine. DANGER (CARBON DIOXIDE) bottles must always be stored in a well-ventilated place where the air can flow in and out. Great care must be taken to prevent CO leaks throughout the system, including the gas bottles.
Page 7 Only technical staff skilled in the electric, hydraulic or refrigeration field may carry out work on the machine. All wiring and plumbing components must comply with national and local legal requirements (when replacing components, use only genuine parts certified by CELLI S.p.A.). CAUTION...
Page 8: Residual Risks
Safety TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX CAUTION DRINKS CONTAINED IN PRESSURISED KEGS To avoid any harm to people or damage to property, do not remove the cover from the keg until you have discharged the CO pressure inside.
Page 9: General Information
If in doubt concerning the instructions supplied in the manual, contact CELLI S.p.A. The manufacturer cannot be held liable, within or outside the terms of the contract, for any damage caused by inappropriate machine installation and usage, or failure to observe the instructions provided.
Page 10: Machine Identification
This indicates the model, the serial number and all the machine technical data necessary for ordering spare parts or reporting technical problems to the technical support service. Warranty For the warranty terms, please refer to the general conditions of sale in the CELLI S.p.A. price list. Rev. 12/17...
Page 11: Symbols Used In The Manual
General information TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Symbols used in the manual The manual uses the following safety symbols to draw the operator's attention to all operations which must be strictly observed in order to prevent injury to persons or damage to the machine. DANGER Indicates the existence, on or around the machine, of a real risk of death or severe injury for the operator and other persons;...
Page 12: Description Of The Machine
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3 - Description of the machine The TE/L range of machines (mod. 15 - 25 - 35 - 50 - 65) are coolers that dispense premix drinks contained in suitable containers (kegs).
Page 13: Main Components Of The Te/L Range With Mechanical Thermostat
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Main components of the TE/L Range with mechanical thermostat TE0020...
Page 14 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX UPPER COVER RECIRCULATION PUMP COILS BRACKET FOR THERMOSTAT CAPILLARY TUBE EVAPORATOR INSULATING TANK SIDE PANEL DRAINAGE FOR TANK EMPTYING FAN UNIT CONDENSER 10 - DEHYDRATOR FILTER 11 - ON/OFF LIGHT SWITCH 12 -...
Page 15: Main Components Of The Te15/L Range With Mechanical Thermostat
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Main components of the TE15/L Range with mechanical thermostat TE0370...
Page 16 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX UPPER COVER RECIRCULATION PUMP COILS BRACKET FOR THERMOSTAT CAPILLARY TUBE EVAPORATOR INSULATING TANK FAN UNIT DEHYDRATOR FILTER CONDENSER FRONT/SIDE PANEL 10 - OVERFLOW DRAINAGE 11 - DRAINAGE FOR TANK EMPTYING 12 - MECHANICAL THERMOSTAT...
Page 17: Main Components Of The Te/L Range With Electronic Thermostat
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Main components of the TE/L Range with electronic thermostat TE0060...
Page 18 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX UPPER COVER RECIRCULATION PUMP COILS BRACKET FOR THERMOSTAT SENSOR EVAPORATOR INSULATING TANK SIDE PANEL DRAINAGE FOR TANK EMPTYING FAN UNIT CONDENSER 10 - DEHYDRATOR FILTER 11 - ON/OFF LIGHT SWITCH 12 - RECIRCULATION PUMP SOCKET...
Page 19: Main Components Of The Te/L Range With Digital Thermostat
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Main components of the TE/L Range with digital thermostat TE0130...
Page 20 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX UPPER COVER INSULATING SEAL RECIRCULATION PUMP RECIRCULATION PUMP INSULATION COILS BRACKET FOR THERMOSTAT SENSOR EVAPORATOR INSULATING TANK SIDE PANEL FAN UNIT 10 - CONDENSER 11 - DEHYDRATOR FILTER 12 - RECIRCULATION PUMP SOCKET...
Page 21: Main Components Of The Te/L Range With Water-Cooled Condensing
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Main components of the TE/L Range with water-cooled condensing TE0140...
Page 22 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX UPPER COVER RECIRCULATION PUMP COILS BRACKET FOR THERMOSTAT SENSOR EVAPORATOR INSULATING TANK SIDE PANEL WATER-COOLED CONDENSER PIPE DEHYDRATOR FILTER RECIRCULATION PUMP SOCKET 10 - THERMOSTAT ADJUSTMENT KNOB 11 - ON/OFF LIGHT SWITCH 12 -...
Page 23: Operating Principle
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Operating principle The machine consists of a cooling unit and a hydraulic unit. The cooling unit cools the water in the insulating tank, thanks to an evaporator (A) immersed in the tank itself.
Page 24: Water Stirring And Recirculation
You are advised to choose a recirculation pump suited to the size of the tank and the distance (and difference of level) between the machine and the dispensing tower. CELLI S.p.A. can recommend the right model for your own specific needs. Unit with electronic thermostat...
Page 25: Unit With Digital Thermostat To Function With Glycol
3.8.1 To obtain an ICE effect on the towers • Use polypropylenic glycol or solutions recommended by CELLI with a freezing point of approx -30°C. Lower freezing points indicate that the glycol concentration will not allow the recirculation pump to operate in optimal conditions.
Page 26: Ice Tower Connection Diagram - Te Glycol
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.8.2 ICE tower connection diagram - TE Glycol GLYCOL WATER SET -5°C SET ICE BANK TE0440 Rev. 12/17...
Page 27: To Dispense Extra Cold Beer
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.8.3 To dispense extra cold beer This solution is not applicable to non-alcoholic beers which have a freezing point similar to that of water. Alternative cooling fluids used this...
Page 28: Diagram With Primary And Secondary Cooler For Extra Cold Beer
Typically this solution is obtained using two separate coolers, one for freezing the tower (without coils and with glycol at -5°C) and one for obtaining extra cold beer (with glycol at -2°C). Contact CELLI SpA to learn about the various possible options. Rev. 12/17...
Page 29: Water Cooled Condensing Unit
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Water cooled condensing unit This solution is typically used when the venue in which the machine is installed has a controlled temperature level, and the user does not wish that the heat produced by the cooler increases the ambient temperature. In this case a heat exchanger (A) (which runs on heat from the venue's water system) is used instead of the finned condenser and fan motor.
Page 30 Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX MACHINE CONNECTION DIAGRAM WITH CLOSED CIRCUIT CONDENSING IMPIANTO CON CONDENSAZIONE AD ACQUA “SPLIT” WATER CONDENSING COOLER WITH DUMPING UNIT Motopompa Serbatoio H2O Motorpump H2O tank Filtro Condensatore Bimetallico (B) Filter...
Page 31: Technical Data
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.10 Technical data TE15/L TE25/L TE35/L TE50/L TE65/L Body BLUE SKIN BLUE SKIN BLUE SKIN BLUE SKIN BLUE SKIN PLATE PLATE PLATE PLATE PLATE Power supply 230V 230V 230V...
Page 32: Dimensions In Mm (Inches)
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.11 Dimensions in mm (inches) 3.11.1 TE15/L 331 (13) 406 (15.9) TE0080 3.11.2 TE25/L 425 (16.7) 425 (16.7) TE0090 3.11.3 TE35/L 416 (16.3) 466 (18.3) TE0100 Rev.
Page 33: Te50/L
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.11.4 TE50/L 491 (19.3) 541 (21.2) TE0110 3.11.5 TE65/L 541 (21.2) 591 (23.2) TE0120...
Page 34: Differential-Switch Power Cord (Optional)
Description of the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 3.12 Differential-switch power cord (optional) The differential switch is a safety device designed to cut off power to the machine in the event of a ground fault (electrical leakage) or phase-ground electrocution, thus protecting the people at risk against both direct and indirect electric shock.
Page 35: Installation
CELLI S.p.A. declines any liability in the event of damage in transit. Users are advised to contact CELLI S.p.A. or authorised dealers for genuine components or spare parts.
Page 36: Positioning
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Positioning The machine must be placed on an horizontal surface capable of bearing the weight of the dispenser complete with water. The chosen position must in any case allow satisfactory ventilation;...
Page 37: Environmental Conditions
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Environmental conditions The machine is not suitable for external use. The machine must be positioned so it is protected from rain and water splashes, and in a location with the temperature appropriate to its climate class (stated on the EC nameplate);...
Page 38: Connections
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Connections This type of machine has a series of couplings for the inflow and outflow of drinks. Carry out the connections described with the machine switched off and the power cord unplugged.
Page 39: Connection To The Drinks Kegs
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.5.2 Connection to the drinks kegs QUICK CONNECTIONS DRINKS DRINKS OUTLET INLET TE0480 DISPENSING HEADS TE0190 TE0510 The connection to the keg is made by means of the “heads” or “quick connections”. Connect the drink inlet couplings on the machine to the relative kegs.
Page 40: Connecting The Python
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.5.4 Connecting the python Connect the python (with the water recirculation line) to the dispensing tower (not included). When positioning the python, keep it away from heat sources, particularly tight bends, or any point where it may get crushed.
Page 41: Connecting The Carbon Dioxide Co For Wine)
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.5.5 Connecting the carbon dioxide CO for wine) To facilitate the connections, the inlets and outlets are identified by special adhesives. DANGER (CARBON DIOXIDE) bottles must always be stored in a well-ventilated place where the air can flow in and out. Great care must be taken to prevent CO leaks throughout the system, including the gas bottles.
Page 42 Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX REDUCER LOW PRESSURE LOW PRESSURE GAUGE WITH FULL GAUGE WITH FULL SCALE 6 bar (145 SCALE 6 bar (87 psi) psi) VENT VALVE HIGH PRESSURE GAUGE VENT VALVE TO THE DRINKS TO THE DRINKS TE0330 REDUCER...
Page 43 Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX To make the carbon dioxide (or nitrogen) connection correctly, proceed as follows: In the case of pressure reducers with more than 2 EXAMPLE OF CO BOTTLE REDUCER CONNECTION bodies, these should be fixed to a wall using a specific bracket and connected to the gas bottle using a flexible tube for high pressures.
Page 44: Electrical Connection
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.5.6 Electrical connection CAUTION ELECTRICAL REQUISITES The electrical circuit must be correctly earthed and connected by means of a suitable differential safety breaker. CAUTION PLUG SUPPLIED Connect the machine to the electricity mains using the plug provided. If you need to replace the plug, use an equivalent model type-approved for the country of use.
Page 45: Adjusting The Carbon Dioxide (Co 2 ) And Nitrogen (N 2 )
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 4.6 Adjusting the carbon dioxide (CO ) and nitrogen (N adjustment pressure depends on the amount of CO in the drink to be dispensed (request the information from the drink distributor), the temperature of the working keg, and the difference in level between the keg and the dispensing tap.
Page 46: Checking For Leaks
Installation TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Check that the ON/OFF switch is switched to ON. Check that the fan and compressor are working. After a few minutes, the surface of the condenser starts to heat up; check that this is happening. If the fan unit and/or compressor are not working, call the technical service.
Page 47: Using The Machine
Using the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 5 - Using the machine Start-up 1 - After checking that all the connections and adjustments are correct, connect the machine to the electricity supply by inserting the plug in the nearest suitable socket.
Page 48: Setting The Temperature
Using the machine TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Setting the temperature The temperature of the dispensed drinks can be adjusted using a thermostat (B) connected to the front of the machine. If the dedicated knob (C) is turned in a clockwise direction the drinks will be cooler, if turned in the opposite direction they will be less cool;...
Page 49: Maintenance
If machine maintenance is carried out in such a way as to breach the instructions supplied, using non-original parts or without the written authorisation of the manufacturer, or in any way such as to damage the machine or modify its characteristics, CELLI S.p.A. cannot be held liable for the safety of persons or machine malfunctioning.
Page 50: Table Of Procedures
Tank water (chapter ”6.8” page 55) as necessary  Rinse out the beer lines (chapter ”6.9” page 57) at the end of each keg   Check for leaks (chapter ”4.7” page 44) EXTRAORDINARY MAINTENANCE Specialised CELLI technician Rev. 12/17...
Page 51: Replacing The Steel Kegs
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Replacing the steel kegs If the drink comes to an end, you must replace its tank (steel keg). To replace it, proceed as follows: CAUTION DRINK CONTAINED IN PRESSURISED KEG To avoid any harm to people or damage to property, do not remove the cover from the keg until you have discharged the CO pressure inside.
Page 52: Replacing A Carbon Dioxide (Co 2 ) Or Nitrogen (N 2 ) Bottle
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Replacing a carbon dioxide (CO ) or nitrogen (N ) bottle When the needle of the reducer high pressure gauge is in the red segment, the bottle needs replacing. 1 - Note down the pressure values set on the pressure reducer, then fully close the bottle using its valve.
Page 53: Cleaning The Capacitor
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Cleaning the capacitor The build-up of dust and grease on the cooling condenser may cause overheating, and this in turn could damage the compressor beyond repair. The condenser must always be cleaned when necessary. Disconnect the machine from the electricity supply.
Page 54: Sanitisation Of Undercounter Premix System Beverage Lines
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Sanitisation of undercounter premix system beverage lines CAUTION Before carrying out the following operations, carefully read the instructions provided by the manufacturer of the sterilising product, be sure to use personal protective equipment (gloves, masks, etc.).
Page 55: How To Sanitise The Premix System Lines
• After the sanitising product contact time indicated in the relating instructions has elapsed (15-20 minutes), remove the coupling from the barrel containing the sanitising product and insert it into the special CELLI wall-mounted rinsing heads. You can also connect the coupling to the steel barrel, filled with clean drinking water.
Page 56: Regular Cleaning Of The Taps (Pre-Mix Systems)
It is therefore important to keep it in good working condition, cleaning and greasing it regularly to avoid any malfunctioning. Use alimentary grease supplied by CELLI SpA. TE0360 • Disconnect the dispensing head (or quick connections) from the keg. Discharge the residual pressure from the product lines.
Page 57: Replacing The Water In The Tank
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Replacing the water in the tank 1 - Disconnect the machine from the electricity supply. 2 - Remove the upper cover. 3 - Wait until the ice bank has fully melted. 4 - Empty the tank via the drainage system (A).
Page 58 Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Drain the liquid from the tank by releasing the tube (F). Once the tank has been emptied, insert the tube in the lower slot of the plastic clip (G). 10 - Turn the tube and insert it in the front of the upper slot (H).
Page 59: Rinsing Out The Beer Lines
Maintenance TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Rinsing out the beer lines This operation should ideally be performed every time a keg is emptied, to prevent the formation of beer deposits that could lead to the growth of infections. If it becomes normal practice, it may also be a source of savings;...
Page 60: Extraordinary Maintenance
Extraordinary maintenance procedures are those performed in response to failures or malfunctions, and which may involve the replacement of certain components by authorised, skilled technical staff. All extraordinary maintenance interventions must be carried out by CELLI-authorised technical personnel. Rev. 12/17...
Page 61: Troubleshooting
Troubleshooting TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 7 - Troubleshooting PROBLEM PROBABLE CAUSE SOLUTIONS Power supply failure Check that power is present. If the power is OK, call an authorised The dispenser does not start up technician.
Page 62 Troubleshooting TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX PROBLEM PROBABLE CAUSE SOLUTIONS Use a thermometer to check the temperature of the water in the tank; if Product frozen in the coil it is lower than 0°C, there may be some drink in it, so replace the water (checking for any leaks) Connection on keg not firmly in place...
Page 63 Troubleshooting TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX PROBLEM PROBABLE CAUSE SOLUTIONS The drink has a poor-quality taste Wash immediately with a suitable Dirty tubes, keg connection and tap detergent, then rinse Drink keg too old Replace the keg with a new one Drink keg faulty Replace the keg with a new one Check the CO...
Page 64 Troubleshooting TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX PROBLEM PROBABLE CAUSE SOLUTIONS The drink has too little head Store the kegs in places with a suitable Drink temperature too low temperature Leak of CO gas from the keg, before No solution - replace the keg dispensing Keg connection badly inserted...
Page 65: Additional Instructions
Additional instructions TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 8 - Additional instructions Waste disposal Please note that residues from industrial processing are to be considered special waste that, in terms of quality or quantity, are not intended as municipal waste. Deteriorated or obsolete machines are also special waste.
Page 66: Disposal Of Electronic Equipment (Weee Directive)
Additional instructions TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX Disposal of electronic equipment (WEEE directive) The EU Directive 2002/96/EC (WEEE), requires manufacturers and users of electrical and electronic equipment a number of obligations relating to the collection, treatment, recovery and disposal of such waste. It is recommended to strictly follow the said rules for disposal of such waste.
Page 67: Annexes
Annexes TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX 9 - Annexes TE/L Range electrical diagram Version with mechanical thermostat TE0520 The electrical diagram can also be found on the inner part of the insulating tank cover. Refer to that diagram if there are any differences compared with the one above.
Page 68: Te/L Range Electrical Diagram Version With Electronic Thermostat
Annexes TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX TE/L Range electrical diagram Version with electronic thermostat TE0530 The electrical diagram can also be found on the inner part of the insulating tank cover. Refer to that diagram if there are any differences compared with the one above.
Page 69: Te/L Range Electrical Diagram Version With Digital Thermostat
Annexes TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX TE/L Range electrical diagram Version with digital thermostat TE0540 The electrical diagram can also be found on the inner part of the insulating tank cover. Refer to that diagram if there are any differences compared with the one above.
Page 70: Te/L Range Electrical Diagram Version With Water-Cooled Condensing
Annexes TE15 - TE25 - TE35 - TE50 - TE65/L PRE-MIX TE/L Range electrical diagram Version with water-cooled condensing TE0550 The electrical diagram can also be found on the inner part of the insulating tank cover. Refer to that diagram if there are any differences compared with the one above.
Page 72 47842 - S. Giovanni in Marignano - Rimini - Italy Tel. +39 0541 755211 - Fax +39 0541 759735 www.celli.com - celli@celli.com WE RESERVE THE RIGHT TO MODIFY OUR PRODUCTS IN ANY WAY WE CONSIDER USEFUL, WITHOUT PREWARNING Ed. 12 30/10/2017 - Code 073338...

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