Tokheim Quantium 310 Maintenance Manual
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Tokheim Quantium 310 Maintenance Manual

Tokheim Quantium 310 Maintenance Manual

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Quantium 310
Maintenance Manual
Document Ref 941113-001
Rev - 2
11/2009

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Summary of Contents for Tokheim Quantium 310

  • Page 1 Quantium 310 Maintenance Manual Document Ref 941113-001 Rev - 2 11/2009...
  • Page 2 Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
  • Page 3 Quantium 310 Maintenance Manual Revision Record REVISION RECORD Date Revision Page Reason 11/01/2007 Original Issue 30/11/2009 Main Contents revised 30/11/2009 Section 1 Contents revised 30/11/2009 Certificate number updated 30/11/2009 New info added for Special Conditions & MID 30/11/2009 Chapter 2.3...
  • Page 4 Revision Record Quantium 310 Maintenance Manual This page is intentionally blank Document Ref 941113-001 Rev 2...

  • Page 5: Table Of Contents

    Quantium 310 Maintenance Manual Contents CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-3 Contact Information ..................... 1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2 Duties of the Employees ..............1-3 1.5.3...
  • Page 6 Contents Quantium 310 Maintenance Manual MAINTENANCE PROCEDURES - ELECTRONICS .......... 5-2 Calculator Head Components ................5-2 Changing a fuse in the calculator head ..............5-3 Changing the battery pack in the calculator head ..........5-4 Changing the MP-T1 Pulser ................5-5 Changing a Preset Push Button/Preset Switch/Preset Cable ......
  • Page 7 Quantium 310 Maintenance Manual Introduction CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-3 Contact Information ..................... 1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2 Duties of the Employees ..............1-3 1.5.3...

  • Page 8: Introduction

    The equipment and models covered by the contents of this manual are: - The Quantium 310 range of fuel dispensers, with the exception of the LPG version. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.

  • Page 9: Authorised Technicians

    Quantium 310 Maintenance Manual Introduction Authorised Technicians Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein. WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE.

  • Page 10: Hazards

    Introduction Quantium 310 Maintenance Manual • It is an employee’s duty to follow all company directives regarding the prevention of accidents, unless such directives can be proved to be unfounded. • Employees should not follow any instructions that go against safety standards.

  • Page 11: Warning Signs

    Quantium 310 Maintenance Manual Introduction At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank. NOTE : A HIGHLY VISIBLE CORDON MUST BE PLACED AROUND THE DISPENSER THAT IS BEING SERVICED.

  • Page 12: Personal Protective Equipment (Ppe)

    Introduction Quantium 310 Maintenance Manual 1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE) PROTECTIVE CLOTHING The following clothing should be worn at all times during installation and maintenance procedures:- • Protective helmet. • Protective shoes (conductive). • Protective gloves and/or protective hand cream.

  • Page 13: Standards & Certificates

    Notified Body. No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability.

  • Page 14: Special Conditions For Safe Use

    MID Dispensers From mid 2007, Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use.
  • Page 15 Quantium 310 Maintenance Manual Maintenance Procedures - General CONTENTS MAINTENANCE PROCEDURES - GENERAL ............2-2 General ........................ 2-2 Important Safety Information relating to IS Circuits .......... 2-2 Identification of Side A ..................2-3 Access to the Hydraulic Area ................2-4 Access to the Calculator Head ................

  • Page 16: Maintenance Procedures - General

    No modifications should be made to the dispenser IS circuits unless under direct instruction or by the use of specific Tokheim retrofit kits. Page 2-2...

  • Page 17: Identification Of Side A

    Quantium 310 Maintenance Manual Maintenance Procedures - General Identification of Side A The different sides of the dispenser referred to in this manual are described as follows:- • Side A of the dispenser has no air vent holes in the drip tray. All single hose models have the hose on the right hand side when facing side A.

  • Page 18: Access To The Hydraulic Area

    Maintenance Procedures - General Quantium 310 Maintenance Manual Access to the Hydraulic Area The following instructions detail the procedure to be followed for the safe removal of the hydraulic door(s). INSTRUCTIONS 1) Locate the keys for the hydraulic door. 2) Lane oriented dispensers only: Carefully lift the relevant nozzle(s) out of the nozzle boot(s) and place in a safe position on the ground.

  • Page 19: Access To The Cable Glands

    Quantium 310 Maintenance Manual Maintenance Procedures - General Access to the Cable Glands The following instructions detail the procedure to be followed for the safe removal of the side panel(s) in order to access the cable glands. INSTRUCTIONS 1) Follow the instructions given in section 2.4 to remove the hydraulic doors on both sides of the dispenser.
  • Page 20 Maintenance Procedures - General Quantium 310 Maintenance Manual This page is intentionally blank Page 2-6 Document Ref 941113-001 Rev 2...
  • Page 21 Quantium 310 Maintenance Manual Maintenance Procedures - Hose CONTENTS MAINTENANCE PROCEDURES - HOSE MECHANICS ........3-2 Changing a Nozzle ....................3-2 Changing a Hose ....................3-3 Changing an Elaflex Safety Break Coupling ............3-5 3.3.1 Reconnecting a separated Safety Break Coupling ......3-6 Changing a Nozzle Reed Switch .................

  • Page 22: Maintenance Procedures - Hose Mechanics

    Maintenance Procedures - Hose Quantium 310 Maintenance Manual MAINTENANCE PROCEDURES - HOSE MECHANICS Changing a Nozzle Before starting the maintenance procedure, please refer to section 2. Identify the relevant nozzle to be replaced. Tools required • Replacement nozzle • Spanner for hose connection (36mm for 16mm hose, 41mm for 21mm hose, 46mm for 25mm hose) •...

  • Page 23: Changing A Hose

    Quantium 310 Maintenance Manual Maintenance Procedures - Hose Changing a Hose Before starting the maintenance procedure, please refer to section 2. Identify the relevant hose to be replaced. Tools required • Replacement hose (refer to the Parts Manual for exact part identification) •...
  • Page 24 Maintenance Procedures - Hose Quantium 310 Maintenance Manual INSTRUCTIONS 1) Rigid Mast only : Using a 36mm spanner, disconnect the hose from the connection on the rigid mast. Drain excess fuel into a suitable container. WARNING : BEWARE OF FUEL SPILLAGE.

  • Page 25: Changing An Elaflex Safety Break Coupling

    Quantium 310 Maintenance Manual Maintenance Procedures - Hose Changing an Elaflex Safety Break Coupling Before starting the maintenance procedure, please refer to section 2. To repair a separated Elaflex safety break coupling, refer to section 3.3.1. Identify the relevant Elaflex safety break coupling to be replaced.

  • Page 26: Reconnecting A Separated Safety Break Coupling

    Maintenance Procedures - Hose Quantium 310 Maintenance Manual 3.3.1 RECONNECTING A SEPARATED SAFETY BREAK COUPLING (ELAFLEX RE-USABLE TYPES ONLY) Before starting the maintenance procedure, please refer to section 2. Note: If the nozzle safety break coupling is irreparable then the complete nozzle/safety break assembly must be replaced (refer to section 3.3).

  • Page 27: Changing A Nozzle Reed Switch

    Quantium 310 Maintenance Manual Maintenance Procedures - Hose Changing a Nozzle Reed Switch Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. Identify the relevant side of the dispenser with the nozzle reed switch to be replaced (see section 2.3 for the identification of the dispenser sides).
  • Page 28 Maintenance Procedures - Hose Quantium 310 Maintenance Manual 7) Locate the nozzle reed switch cable connection in the calculator head:- • I/O Board connection - break the W&M seals using wirecutters. Using a flathead screwdriver, loosen and remove the screw on the I/O board cable security cover. Locate the nozzle switch cable connection on the I/O board.
  • Page 29 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic CONTENTS MAINTENANCE PROCEDURES - HYDRAULICS..........4-2 Changing the external filter on pumps with filterbox ......... 4-2 Changing the internal filter on the EPZ pump ............ 4-4 Changing the bypass valve on the PAS V3 pump ..........4-6 Changing the bypass valve on the EPZ pump.............

  • Page 30: Maintenance Procedures - Hydraulics

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual MAINTENANCE PROCEDURES - HYDRAULICS Changing the external filter on pumps with filterbox Before starting the maintenance procedure, please refer to section 2. The filter is accessed from side B of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 31 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4) Carefully prise off the filter box lid and o-ring and remove completely. Note : there may be a release of pressure during this procedure. 5) Remove the filter spring plate below the filter box lid.

  • Page 32: Changing The Internal Filter On The Epz Pump

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual Changing the internal filter on the EPZ pump Before starting the maintenance procedure, please refer to section 2. The filter is accessed from side B of the dispenser (see section 2.2 for the identification of the dispenser sides).
  • Page 33 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 5) Using a 13mm spanner, loosen and remove the four bolts on the filter flange. 6) Carefully remove the filter flange and filter from the EPZ pump. Note : there may be a release of pressure during this procedure.

  • Page 34: Changing The Bypass Valve On The Pas V3 Pump

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual Changing the bypass valve on the PAS V3 pump Before starting the maintenance procedure, please refer to section 2. The bypass valve is accessed from side B of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 35 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4) Carefully remove the bypass valve assembly (spring, damper, valve) from the housing. 5) Fit new bypass valve assembly (spring, damper, valve) into the housing. 6) Re-fit the bypass valve cover using a new o-ring.

  • Page 36: Changing The Bypass Valve On The Epz Pump

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual Changing the bypass valve on the EPZ pump Before starting the maintenance procedure, please refer to section 2. The bypass valve is accessed from side A of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 37 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4) Locate and remove the bypass valve stem from the housing. 5) Fit new bypass valve stem into the housing. 6) Re-fit the bypass valve cover. 7) Using the 24mm spanner, remove the adjuster cover.

  • Page 38: Changing The V-Belt On The Motor

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual Changing the V-belt on the motor Before starting the maintenance procedure, please refer to section 2. The motor v-belt is accessed from side A of the dispenser (see section 2.3 for the identification of the dispenser sides).

  • Page 39: Changing The Pulley On The Pas V3 Pump

    Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic Changing the pulley on the PAS V3 pump Before starting the maintenance procedure, please refer to section 2. The pulley is accessed from side A of the dispenser (see section 2.3 for the identification of the dispenser sides).

  • Page 40: Changing The Pulley On The Epz Pump

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual Changing the pulley on the EPZ pump Before starting the maintenance procedure, please refer to section 2. The pulley is accessed from side A of the dispenser (see section 2.3 for the identification of the dispenser sides).

  • Page 41: Changing The Pas V3 Pump

    Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic Changing the PAS V3 pump Before starting the maintenance procedure, please refer to section 2. The pump is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 42 Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 5) Follow the instructions given in section 4.5 to remove the v-belt. 6) Using a 13mm spanner, remove the two screws and nuts on the meter connection at the top of the pump to disconnect the fuel outlet pipe.

  • Page 43: Changing The Epz Pump

    Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic Changing the EPZ pump Before starting the maintenance procedure, please refer to section 2. The pump is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 44 Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual • Using a 13mm spanner, loosen the two screws on the flange on the flexible connection at the back of the EPZ pump. • Disconnect the flange and flexible connection from the EPZ pump and move clear of the pump.
  • Page 45 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 11) EPZ PUMPS WITH INTERNAL FILTER ONLY • From side A of the dispenser, slide the pump out towards the pulley end. • Remove the pump unit completely. WARNING : BEWARE OF FUEL SPILLAGE.

  • Page 46: Changing The Motor

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 4.10 Changing the motor Before starting the maintenance procedure, please refer to section 2. The motor is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides) and the cabling requires access to the calculator head.
  • Page 47 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4) From side B of the dispenser, identify the motor power cable and trace to the junction box. Note : the cable has an identification tag at each end. 5) Cut the cable ties as required using the wire cutters. Push up the sheath covering the relevant cable and gland and loosen the gland in the junction box using a 32mm spanner.
  • Page 48 Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 16) Using a 10mm spanner, disconnect the motor earth wire. Note : ensure that the cables are only attached at the motor end. 17) Follow the instructions given in section 4.5 to remove the motor v-belt.
  • Page 49 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 29) Feed the motor power cable through the dispenser to the junction box. 30) Fit the sheath onto the motor power cable and feed the cable through the gland into the junction box. Replace the cable ties and tighten the relevant gland using a 32mm spanner.

  • Page 50: Motor Relays

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 4.10.1 MOTOR RELAYS Before starting the maintenance procedure, please refer to section 2. The motor relays are accessed from side B of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 51 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4) Locate the rear cover of the motor. Use an allen key to loosen and remove the four hex head screws on the rear cover. 5) Remove the rear cover completely and place in a safe position.

  • Page 52: Motor Centrifugal Switch

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 4.10.2 MOTOR CENTRIFUGAL SWITCH (SINGLE PHASE MOTORS ONLY) Before starting the maintenance procedure, please refer to section 2. The centrifugal switch is accessed from side B of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 53 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 6) Carefully remove the switch cover completely and place in a safe position. 7) Use a small allen key to loosen the grub screw on the rotating section of the centrifugal switch. Remove the rotating section completely and place in a safe position.
  • Page 54 Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 12) Re-fit the rotating section to the centrifugal switch and secure to the motor by tightening the grub screw. 13) Re-fit the centrifugal switch cover and secure in position by tightening the two short screws.

  • Page 55: Changing The Tm80 Meter

    Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 4.11 Changing the SM80 Meter Before starting the maintenance procedure, please refer to section 2. Identify the relevant side of the dispenser with the meter to be replaced (see section 2.2 for the identification of the dispenser sides).
  • Page 56 Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 4) Using a 10mm spanner, loosen and remove the nut and serrated washer on the underside of the top plate to disconnect the earth cable. 5) Carefully lift the hydraulic top plate out and place in a safe position.
  • Page 57 Quantium 310 Maintenance Manual Maintenance Procedures - Hydraulic 13) Position the new meter onto the pump and tighten the two screws on the pump connection to secure in position. 14) Re-fit the meter outlet pipe to the top of the meter using new o-rings and secure in position by tightening the two screws 15) Fit the new pulser into the pulser casing.

  • Page 58: Changing The Spin On Filter (Option)

    Maintenance Procedures - Hydraulic Quantium 310 Maintenance Manual 4.12 Changing the Spin on Filter (Option) 1) Within the hydraulics section, locate the spin on filter housing and ensure all valves are in the closed position. (Horizontal) 2) Unscrew the filter, remove it from the holder and store it in a safe place.
  • Page 59 Quantium 310 Maintenance Manual Maintenance Procedures - Electronics CONTENTS MAINTENANCE PROCEDURES - ELECTRONICS ..........5-2 Calculator Head Components ................5-2 Changing a fuse in the calculator head ............... 5-3 Changing the battery pack in the calculator head ..........5-4 Changing the MP-T1 Pulser ................5-5 Changing a Preset Push Button/Preset Switch/Preset Cable ......

  • Page 60: Maintenance Procedures - Electronics

    Maintenance Procedures - Electronics Quantium 310 Maintenance Manual MAINTENANCE PROCEDURES - ELECTRONICS Each side of the dispenser house different electronics depending on the dispenser model and the options ordered. The pictures and photographs in this section are for graphical representation only and may vary according to model ordered.

  • Page 61: Changing A Fuse In The Calculator Head

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics Changing a fuse in the calculator head Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The fuses are accessed from side A of the calculator head (see section 2.3 for the identification of the dispenser sides).

  • Page 62: Changing The Battery Pack In The Calculator Head

    Maintenance Procedures - Electronics Quantium 310 Maintenance Manual Changing the battery pack in the calculator head Before starting the maintenance procedure, please refer to section 2. The battery is accessed from side A of the dispenser (see section 2.3 for the identification of the dispenser sides).

  • Page 63: Changing The Mp-T1 Pulser

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics Changing the MP-T1 Pulser Before starting the maintenance procedure, please refer to section 2. Identify the relevant side of the dispenser with the pulser to be replaced (see section 2.3 for the identification of the dispenser sides).
  • Page 64 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 6) Locate the pulser cable connection in the calculator head:- • HOM Board connection - break the W&M seals using wirecutters. Using a small screwdriver, loosen and remove screw on HOM board sealing bracket. Locate the pulser cable connection on the HOM board.
  • Page 65 Quantium 310 Maintenance Manual Maintenance Procedures - Electronics 17) Ensuring that the installation of the pulser is complete and correct, apply new Weights & Measurement seals to the centre plate cover and to the pulser as required. Note: qualification for carrying out his task may vary by country.

  • Page 66: Changing A Preset Push Button/Preset Switch/Preset Cable

    Maintenance Procedures - Electronics Quantium 310 Maintenance Manual Changing a Preset Push Button/Preset Switch/Preset Cable Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. Identify the relevant side of the dispenser with the push button to be replaced (see section 2.3 for the identification of the dispenser sides).
  • Page 67 Quantium 310 Maintenance Manual Maintenance Procedures - Electronics • Unscrew the nut on the back of the push button to remove the push button from the calculator door. • Fit the new button and secure into position by tightening the button nut on the back of the nozzle panel.

  • Page 68: Replacing The I/O Board Or Mainboard

    Maintenance Procedures - Electronics Quantium 310 Maintenance Manual Replacing the I/O Board or Mainboard Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The I/O Board and Mainboard are accessed from both sides of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 69 Quantium 310 Maintenance Manual Maintenance Procedures - Electronics 4) REMOVAL OF WWC COVER ASSEMBLY:- • Locate the WWC cover assembly (including Mainboard and I/O Board where fitted) on the WWC centre plate on side A of the dispenser. • Use wirecutters to cut the W&M seals on the heat sinks on the bottom of the WWC cover.
  • Page 70 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 10) Re-fit Comms Board and IEB (where fitted) to the WWC cover assembly as described in section 5.9. 11) Re-apply W&M seals to the heat sinks on the bottom of the WWC cover.

  • Page 71: Changing The Csd Board Or Emt Board

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics Changing the CSD Board or EMT Board Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The Customer Sales Display boards (CSD) are accessed from either side of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 72 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual • Use a flathead screwdriver to remove the four screws and washers securing the EMT board to the display bracket. • Remove the EMT board completely. • Fit the new EMT board to the display bracket.

  • Page 73: Replacing The Calculator Door Plexi Glass & Seal

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics Replacing the Calculator Door Plexi Glass & Seal Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The calculator doors are accessed from either side of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 74 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual PLEXI GLASS ONLY:- 7) Carefully lift out the plexi glass from the display bracket. 8) Position new plexi glass into the display bracket. RUBBER SEAL ONLY:- 9) Carefully remove plexi glass as described.

  • Page 75: Changing The Comms Board Or I/O Extension Board

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics Changing the Comms Board or I/O Extension Board Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The Comms Board and I/O Extension Board (IEB) are accessed from side A of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 76 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 3) REPLACE IEB:- • Remove the Comms Board as described. • Locate the IEB on the WWC centre plate on side A of the dispenser. • Locate the connectors on the IEB. Disconnect ALL connectors on the board by squeezing the clips and carefully pulling the connector to release.

  • Page 77: Replacing The Hom Board

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics 5.10 Replacing the HOM Board Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The Hydraulic Option Module (HOM) Board is accessed from side B of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 78 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 6) Use the flathead screwdriver to loosen and remove the single screw on the HOM Board. 7) Use the long nose pliers to squeeze the three plastic pillars to release the HOM Board.

  • Page 79: Replacing The Programming Switch

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics 5.11 Replacing the Programming Switch Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The Programming Switch is accessed from side B of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 80 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 6) On side B of the dispenser, use a 5.5mm nut runner to remove the two nuts, spring washers and screws securing the programming switch to the programming switch bracket. 7) Remove the programming switch from the dispenser.

  • Page 81: Changing The Ocb Or Uam

    Quantium 310 Maintenance Manual Maintenance Procedures - Electronics 5.12 Changing the OCB or UAM Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The Option Controller Board (OCB) and User Access Module (UAM) are accessed from side A of the calculator head (see section 2.3 for the identification of the dispenser sides).

  • Page 82: Changing The Epsi

    Maintenance Procedures - Electronics Quantium 310 Maintenance Manual 5.13 Changing the EPSI Before starting the maintenance procedure, please refer to section 2. Ensure the dispenser is isolated and all power is turned off. The EPSI Board are accessed from side A of the calculator head (see section 2.3 for the identification of the dispenser sides).
  • Page 83 Maintenance Procedures - Electronics Quantium 310 Maintenance Manual This page is intentionally blank Page 5-26 Document Ref 941113-001 Rev 2...
  • Page 84 Quantium 310 Maintenance Manual Maintenance Procedures - VR CONTENTS MAINTENANCE PROCEDURES - VAPOUR RECOVERY ........6-2 Replacing the v-belt on the ECVR Unit ............. 6-2 Replacing the Durr pump on the ECVR Unit ............. 6-3 Replacing the motor on the ECVR Unit ............. 6-5 Replacing the solenoid valve on the ECVR Unit ..........

  • Page 85: Maintenance Procedures - Vapour Recovery

    Maintenance Procedures - VR Quantium 310 Maintenance Manual MAINTENANCE PROCEDURES - VAPOUR RECOVERY Replacing the v-belt on the ECVR Unit Before starting the maintenance procedure, please refer to section 2. The V-belt is accessed side A of the dispenser (see section 2.3 for the identification of the dispenser sides).

  • Page 86: Replacing The Durr Pump On The Ecvr Unit

    Quantium 310 Maintenance Manual Maintenance Procedures - VR Replacing the Durr pump on the ECVR Unit Before starting the maintenance procedure, please refer to section 2. The pump is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 87 Maintenance Procedures - VR Quantium 310 Maintenance Manual 6) From side B of the dispenser, use a 22mm spanner to loosen the nut at the opposite end of the copper pipe at the top of the pump. 7) Detach the copper pipe from the top elbow and remove completely.

  • Page 88: Replacing The Motor On The Ecvr Unit

    Quantium 310 Maintenance Manual Maintenance Procedures - VR Replacing the motor on the ECVR Unit Before starting the maintenance procedure, please refer to section 2. The motor is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 89 Maintenance Procedures - VR Quantium 310 Maintenance Manual 7) Identify the relevant side panel to remove to access the motor control cable. Remove the bolts holding the side panel in position. Prise the left side of the panel from the frame, slide the panel towards the right then remove the panel completely.
  • Page 90 Quantium 310 Maintenance Manual Maintenance Procedures - VR 21) Feed the motor control cable up the unit, through the gland and into the calculator head. Replace cable ties and tighten the relevant gland. Note : ensure that the cable is routed and contained accordingly.

  • Page 91: Replacing The Solenoid Valve On The Ecvr Unit

    Maintenance Procedures - VR Quantium 310 Maintenance Manual Replacing the solenoid valve on the ECVR Unit Before starting the maintenance procedure, please refer to section 2. The solenoid valves are accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 92 Quantium 310 Maintenance Manual Maintenance Procedures - VR 8) Pull the solenoid cable down through the glands to the ECVR unit. 9) Remove the nut securing the solenoid to the plunger. 10) Lift the solenoid off the plunger and remove from the unit.

  • Page 93: Replacing The Vfm Unit

    Maintenance Procedures - VR Quantium 310 Maintenance Manual Replacing the VFM Unit Before starting the maintenance procedure, please refer to section 2. The VFM unit is accessed from both sides of the dispenser (see section 2.3 for the identification of the dispenser sides).
  • Page 94 Quantium 310 Maintenance Manual Maintenance Procedures - VR 7) Using a 24mm spanner, loosen the relevant gland(s). 8) Free the VFM cable and pull down through the dispenser to the VFM unit. 9) From side A of the dispenser, use a 22mm spanner to loosen the brass nut securing the damping vessel and fittings to the adaptor.
  • Page 95 Maintenance Procedures - VR Quantium 310 Maintenance Manual 21) Ensure that all tools and unuserd materials are removed. 22) Re-fit the side panel to the dispenser. 23) Close the calculator head door and lock. 24) Re-fit the hydraulic door(s) to the dispenser and lock.
  • Page 96 Quantium 310 Maintenance Manual Drawings Page 7-1 Document Ref 941113-001 Rev 2...

  • Page 97: Drawings

    DRAWINGS Hydraulic Set Up 50 7.1.1 MODELS 1-1i, 1-2i, 1-2, 2-2i SINGLE-SIDED, 2-4, HS 1-2, SHS 2-2i SINGLE-SIDED...

  • Page 98: Hydraulic Set Up 51

    Hydraulic Set Up 51 7.2.1 MODELS VHS 1-1i, VHSM 1-1...

  • Page 99: Model Vhsm 2-2

    Hydraulic Set Up 52 7.3.1 MODEL VHSM 2-2...

  • Page 100: Hydraulic Set Up 55

    Hydraulic Set Up 53 High Speed Motor Control in WWC soft ware Menu: Select 2 motors for motor control via HOM, HOM2 M1 and HOM1 M1 HCM motor M1 Select 1 motor for motor control via HCM, HCM motor M1 Motor 2 and pump A2 is not in, volume meter inlet L2 is connected with pump A1...
  • Page 101 Hydraulic Set Up 54...
  • Page 102 Hydraulic Set Up 55...

  • Page 103: Model Svhs 2-2I

    Hydraulic Set Up 56 7.7.1 MODEL SVHS 2-2i...

  • Page 104: Hydraulic Set Up 57

    Hydraulic Set Up 57...

  • Page 105: Models 2-2I Double-Sided, Hs 2-2I, Shs 2-2I Double-Sided

    Hydraulic Set Up 58 7.9.1 MODELS 2-2i DOUBLE-SIDED, HS 2-2i, SHS 2-2i DOUBLE-SIDED...
  • Page 106 7.10 Hydraulic Set Up 80...
  • Page 107 Quantium 310 Maintenance Manual This page is intentionally blank Document Ref 941113-001 Rev 2...
  • Page 108 +971 4 881 4463 tokheim@emirates.net.ae Italy United Kingdom Tokheim Sofitam Italia S.r.l. Unit 1, Baker Road As Tokheim regularly improves its prod- Quattordio Km 10800 West Pitkerro Industrial Estate ucts to ever better respond to evolving S.P. 26 Dundee DD5 3RT...

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