HIOTS ioTest Instruction Manual

Emission monitoring systems

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HIOTS Emission Monitoring Systems

Towards a sTrong and reliable emission moniToring sysTem!

ioTest

Cloud Data Logger

ioTest Instruction Manual

Version 2.2

HIOTS AG,

Hertensteinstr. 51, CH-6004 Lucerne

Phone: +41 (0) 41 5625777

Email: info@hiots.ch, Web:

http://hiots.ch/

Contact our support team if you have any questions:

support@hiots.net

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Page 1 HIOTS Emission Monitoring Systems Towards a sTrong and reliable emission moniToring sysTem! ioTest Cloud Data Logger ioTest Instruction Manual Version 2.2 HIOTS AG, Hertensteinstr. 51, CH-6004 Lucerne Phone: +41 (0) 41 5625777 Email: info@hiots.ch, Web: http://hiots.ch/ Contact our support team if you have any questions:...
Page 2: Table Of Contents
Table of Contents Safety Considerations ..............................2 1. Summary ..................................3 2. System Overview ................................. 4 3. Installation of the HIOTS ioTest ........................... 5 3.1. Hardware Components ............................5 3.2. Cable harness specification ..........................9 3.3. Installation ................................. 11 3.3.1. Main data logger ............................11 3.3.2.
Page 3: Safety Considerations
• Only perform maintenance and repair work on this instrument that is described in this documentation. Follow the prescribed steps exactly when doing the work. • Use only original spare parts from HIOTS. Warning notices Always pay attention to any information denoted by the following warnings. Implement the...
Page 4: Summary
1. Summary The ioTest is a continuous emission monitoring system which can be used as a tool to monitor engine parameters such as exhaust temperature, backpressure, λ (lambda), O2, NOx, PM, RPM, OBD-II and other parameters according to requirements. The ioTest collects real-time data from onboard sensors and gives this opportunity to check the measurements from anywhere through the web application.
Page 5: System Overview
2. System Overview HIOTS AG Installation Guide for ioTest Data logger...
Page 6: Installation Of The Hiots Iotest
HIOTS Emission Monitoring Systems consist of the below components as described and shown in the following: 1. ioTest Main data logger (Part No. : 30130 – Fig. 1) Connects to the main connector (24 pin) of cable harness 2. Cable Harness (Part No. : 30210 – Fig. 2) 3.
Page 7 Fig. 1: ioTest main data logger Fig. 2: Cable harness HIOTS AG Installation Guide for ioTest Data logger...
Page 8 Fig. 3 (A). 4G Dongle Cellular Modem Fig. 3(B): 4G Industrial Cellular Modem Fig. 5: Exhaust Temperature sensor and fitting Fig. 4: Pressure sensor Fig 7: Smart NOx Sensor Fig. 6: CAN-Wideband Lambda Meter HIOTS AG Installation Guide for ioTest Data logger...
Page 9 Fig. 9: Sensors installation pack Fig. 8: GPS antenna Fig. 10: Fuse kit (1 Ampere Fuse) Fig. 11: LED indicator/ Buzzer Alert Fig. 12: Wi-Fi-Display HIOTS AG Installation Guide for ioTest Data logger...
Page 10: Cable Harness Specification
Integrate FUSE KIT in the power-supply (permanent positive polarity) to provides protection against overvoltage *Note: Connect Supply (+) to the ACC/ignition (Accessory power) instead of constant battery (+) to Keeping the ioTest system powered off when Engine ignition is off. HIOTS AG Installation Guide for ioTest Data logger...
Page 11 Wi-Fi with SSID and Password printed on the sticker on the bottom of the modem and check availability of internet! Data connection CAN bus connection Modbus connection HIOTS AG Installation Guide for ioTest Data logger...
Page 12: Installation
 Insulate cables when running them close to hot parts.  To avoid short circuits, insulate the free ends of unused wires.  The plug connectors must face downwards. IMPORTANT: DISCONNECT THE BATTERY BEFORE INSTALLATION! HIOTS AG Installation Guide for ioTest Data logger...
Page 13: Differential Pressure Sensor
(approx. 3 cm into the exhaust sampling line) and tighten the nut. Connect the other end of the steel pipe to the “Before DPF” input (Pay attention to the attached labels) through the provided hose and clamp-ring. HIOTS AG Installation Guide for ioTest Data logger...
Page 14 7- If you need to lower the size of steel pipe for a proper installation, try to make round coils instead of cutting pipe to the suitable size. HIOTS AG Installation Guide for ioTest Data logger...
Page 15: Temperature Sensor
90 Degrees from the final resting position. In addition, try to avoid temperature wire contact with components that heat up. 5- Connect the probe wire to the harness wire and be careful not to damage the lock. HIOTS AG Installation Guide for ioTest Data logger...
Page 16: Can-Wideband Lambda Meter (Option)
4. The sensor is not to be fitted near to the exhaust pipe outlet, so that the influence of the outside air can be ruled out. 5. The sensor connects through the 2-pin CAN bus connection of the HIOTS cable harness.
Page 17: Smart Nox Sensor (Option)
When the Smart NOx Sensor installed in the exhaust, the sensor MUST be connected and operated whenever the Engine is running. An un-powered sensor will be damaged when exposed to hot exhaust gases. HIOTS AG Installation Guide for ioTest Data logger...
Page 18: Rpm Signal Input
3.3.7. RPM signal input HIOTS Emission Monitoring Systems measure the rotation speed of a crankshaft and calculate the revolutions per minute (RPM). Typically, alternator W terminal (AC Signal) use for this purpose. You can connect the RPM wire (yellow wire) on cable harness to engine’s alternator W terminal to obtain engine RPM.
Page 19: Engine Rpm Correction Factor
The RPM pulses can also be obtained from engine ECU output or RPM sensor with pulse output. In these cases, mostly the number of pulses per minute represents the real engine speed and RPM correction factor = 1. HIOTS AG Installation Guide for ioTest Data logger...
Page 20: Technical Specifications
3.4. Technical specifications 3.4.1. Data Logger and Modem The ioTest data logger is a completely isolated device which collects, stores and transmits data to a cloud database without being dependent on any external sources. The main data logger section (Fig. 1) is responsible for collecting data coming from sensors and storing them on an internal SD card.
Page 21: Can-Wideband Lambda Meter (Option)
3.4.4. CAN-Wideband Lambda Meter (option) HIOTS CAN-Wideband Lambda Meter is an air-fuel-ratio (AFR) meter which uses the Bosch LSU-ADV (gasoline/Diesel/E85) wideband oxygen sensor to accurately measure the AFR or lambda for variant combustion engines, or to simply measure the oxygen concentration of variant exhaust gases.
Page 22: Smart Nox Sensor (Option)
(NOx) and Oxygen (O ) concentration of the exhaust gas in ppm or vol%. Then the real- time measured data are transmitted to the HIOTS data logger via the CAN bus and could be accessed on the cloud-based server as well.
Page 23: Particulate Matter Sensor (Option)
PM sensor outputs a linearized dimensionless value which could be correlated to the standard PM measuring units by the use of soot emission models. This specially suits the HIOTS PM sensor for the reliable evaluation of Diesel Particle Filters (DPF) working efficiency.
Page 24: Wi-Fi Display (Option)
3.4.7. Wi-Fi Display (option) Wi-Fi- Display, a resistive touch wirelesses LCD screen, can be used with HIOTS ioTest Cloud Data Logger. This completely customized configurable LCD display can communicate with the HIOTS data loggers remotely with a wireless connection protocol. The Wi-Fi Display shows the real-time measuring data as well as the alarms and error codes coming from the HIOTS data logger through the wireless communication.
Page 25: Initial Steps To Start Operation
4. Initial steps to start operation The HIOTS ioTest data logger does not need much effort to get ready for initial use. After the successful installation, the date and time would be adjusted over the air via internet connection. Furthermore, there is no need of zero calibration for the measuring sensors. Also the predefined basic settings are flexible to be changed according to the customer desired setup via internet connection.
Page 26: Error Codes Guide
Contact device error specialist. Note: The values of parameters for triggering the above-mentioned error codes are set according to the HIOTS standards and could be changed for different applications and costumers needs. HIOTS AG Installation Guide for ioTest Data logger...
Page 27: Data Download And Cloud Server
6. Data download and cloud server In order to access the HIOTS cloud database, you need to access to the following webpage link: Address: https://hiots.net/ After a click on the “Device Management” section, you have to login to the specified account of your local project.
Page 28 5- Activated error codes. (Details are shown by keeping mouse pointer on the number) 6- Current Device online/offline status 7- Last location of the device/ vehicle 8- Action section: Monitoring real-time data of the moment Data download Device additional information HIOTS AG Installation Guide for ioTest Data logger...
Page 29: Real-Time Live Data
Note: The operator’s desired time scale for data display could be set in the provided box above diagram. HIOTS AG Installation Guide for ioTest Data logger...
Page 30: Data Management
“Download Log file” icon. In order to get latest Log file of the data logger, please click “Update Log file” command. Note: Normally No need to use Manual sync, the data is automatically transmitted to the server. HIOTS AG Installation Guide for ioTest Data logger...
Page 31: Generate Data
“show route on map”. To check the total length of the traversed routes, click on the last blue balloon on the map. HIOTS AG Installation Guide for ioTest Data logger...
Page 32: Device Configuration
Note: At the end of new configuration, you need to click on “Apply” and “Restart” buttons. Also, you can click on “Apply” button and then switch off/on the data logger manually. HIOTS AG Installation Guide for ioTest Data logger...
Page 33: Set Date/Time Manually
In this section, device properties and related descriptions are visible. General tab shows information on the vehicle which is equipped with ioTest data logger. It is also possible to add some additional data in this tab using “General custom data”.
Page 34: Progressive Web Application (Pwa)
4- After a successful login, you see icon in the right corner of the address bar. 5- Click the icon and then click “Install” to add HIOTS web application to your desktop. HIOTS AG Installation Guide for ioTest Data logger...
Page 35: Android
4- Tap the three-dot overflow menu in the top-right corner of your screen Tap on “three-dot overflow” 5- Then select “Add to Home Screen” and tap on “Add”. Once done, you’ve installed the HIOTS Web App on your phone. HIOTS AG Installation Guide for ioTest Data logger...
Page 36: Ios
Tap on “share button” 5- Scroll down and tap on “Add to Home Screen” and then tap “Add”. Once done, you’ve installed the HIOTS Web App on your phone. HIOTS AG Installation Guide for ioTest Data logger...