CONTROLMATIK M 3800 C Series User Manual

Electrically powered emergency shutdown system with battery back-up

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Electrically Powered

Shutdown System

with battery back-up

series M 3800 C

Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe

Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si

U S E R M A N U A L ' S

Emergency

NAV00292

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Summary of Contents for CONTROLMATIK M 3800 C Series

Page 1 U S E R M A N U A L ' S Electrically Powered Emergency Shutdown System with battery back-up series M 3800 C Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 2 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 3: Table Of Contents
These instructions generally describe the installation, operation and maintenance of ControlmatikABW shutdown system. ControlmatikABW d.o.o reserves the right to make any changes that may not be described herein. For any questions please refer to Controlmatik ABW d.o.o or your local representative.
Page 4 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 5: General Information
M 3800 C table on Control panel M 3800 EPESS table on actuator M 3800 EPESS warning label on actuator Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 6: General Description
“control panel in ready mode”. The system is very simple to install. Controlmatik ABW “M 3800 EPESS” can be used for multiple units (cylinder or container valves). As the system uses electrical power to operate it is battery backed-up, in case of power failure.
Page 7: Standard Equipment
2. M 3800 EPESS-CP.Control panel with battery back up, controller and power supply Designed to controol up to six Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 8: Specifications
A – closed 106 mm max. / open 173 mm max. B – min. 290 mm / max. 318 mm Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 9 NAV00292 A – 90 mm B – 308 mm A – 90 mm B – 324 mm Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 10: Operation
Each valve has different torque therefore we don’t want to close valves with excessive torque and even worse we don’t wont valves not to shutdown in case of any emergency. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 11: Instalation
Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 12: Flexible Cable For Electrical Actuator
+ and yellow/grey wire to -. CAUTION! VERIFY THAT POWER IS TURNED OFF BEFORE CONNECTING THE POWER CABLE FROM ACTUATOR TO CONTROL PANEL. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 13: Guide For Mounting Shutdown System On Cylinder
3 seconds (factory settings) and then shut off automatically. Square type valve (EPESS-EA/2): Handle type valve (EPESS-EA/1): Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 14: Mounting The Shutdown To A Cylinder Valve
Picture 2 perfectly. Then make sure that eccentric quick clamp in correct position as shown on picture 2. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 15 CAUTION! MOUNT THE ADAPTER ON VALVE AND MOTOR DRIVE ASSEMBLY IN ORDER TO BE LINED UP WITH CYLINDER VALVE. RIGHT: WRONG: Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 16: Start Up The System
START the CLOSING with EMERGENCY STOP button on control panel with 12V and 12A. IF the valves did NOT close then increase the voltage to 14 V and leave current at 12A. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 17: Machine Drawings, Schemes And Drawings Of Control Circuits
RESET button in order to confirm the closing procedure and to release the next closing. MACHINE DRAWINGS, SCHEMES AND DRAWINGS OF CONTROL CIRCUITS System scheme: Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 18 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 19 NAV00292 Electrical scheme for up to 6 actuators: Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 20 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 21 NAV00292 Electrical scheme for up to 10 actuators: Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 22 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 23 Do not block the ventilation openings of the unit. This unit must be used within the specified rating; excessive continuous loading may cause damage to the power supply. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 24 2 P1, P2 and P3 Recall Switch 3 Cooling Fan for Ventilation 4 AC input Plug and Fuse 5 Remote Control Connector 6 Mode Switch Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 25 The CV, V and A lights switch Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 26 When disconnecting the power supply from the UUT, disconnect the remotesensing wire first and then disconnect the output cables. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 27 Short the main output with 10AWG wire to check the CC display byvarying the external voltage source. Switch OFF the power supply. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 28 Variable part of Voltage Adjustment resistor Variable part of Current Adjustment resistor Ground Output OFF Short to ground Unused Unused Unused Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 29 If this problem persists, please contact ControlmatikABW Technical Support. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 30 Meter ±(0.2% +3 Voltage Meter Accuracy digits) ±(0.2% +3 Current Meter digits) Tracking Default Value is 1 to 5V Over Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 31 Ensure that no water gets inside the equipment to prevent possible shorts and damage to the equipment. Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...
Page 32 NAV00292 Controlmatik ABW d.o.o., Fajfarjeva 15, 1230 Domzale, Slovenia, Europe Tel. +386 1 7213552, Fax +386 1 7213552, info@controlmatik.eu; web: www.controlmatik-abw.si...