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Genesis ORION-48 Installation And Operating Instructions Manual

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ORION SEE THRU FIREPLACE
32,500 BTU
Natural Gas
Installation and Operating Instructions
MODEL: ORION-48
(P4 certified at 55.3% for NG)
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance
Do not touch any electrical switch; do not use any phone in your building
Immediately call your gas supplier from a neighbour's phone. Follow gas supplier's
instructions
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or gas
supplier.
WARNING: Improper installation, adjustment, alteration, services or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional information consult
a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
PLEASE READ THIS MANUAL BEFORE
INSTALLING OR USING THIS APPLIANCE.
SAVE THIS MANUAL FOR FUTURE
REFERENCE.
THIS FIREPLACE IS EQUIPPED WITH DOUBLE GLASS.
PLEASE READ IMPORTANT INFORMATION ON PAGE 4
WARNING
other appliance.
3 SIDED VIEW
CLEAN FACE
VIEW
Page 1 of 57

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  • Page 1 ORION SEE THRU FIREPLACE 32,500 BTU 3 SIDED VIEW Natural Gas Installation and Operating Instructions MODEL: ORION-48 (P4 certified at 55.3% for NG) CLEAN FACE VIEW WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
  • Page 2 ORION VOIR DANS LE FOYER 32,500 BTU GAZ NATUREL Manuel D’installation et Guide de l’utilisateur MODEL: ORION-48 (P4 certifié à 55.3% pour NG) CLIENT # LC773211 AVERTISSEMENT ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉES DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU D'EXPLOSION OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.

  • Page 3: Table Of Contents

    Table of Contents IMPORTANT SAFETY INFORMATION ……………………………………………………………… 4-6 INTRODUCTION ........................Specifications, Appliance Dimensions & Installation Codes ........7-8 Features, Remote Control Functions ..............9-11 Intended Use ......................12 General Safety ....................12-13 OPERATION ........................... Lighting Instructions ................... 14-15 INSTALLATION ........................Installation &...

  • Page 4: Important Safety Information

    WARNING THE GLASS IN THIS UNIT IS FRAGILE. DO NOT CHIP OR KNOCK CORNER EDGES WHEN REMOVING OR REPLACING AS THIS WILL CAUSE CRACKING WHICH IS NOT COVERED UNDER WARRANTY. THE EXTERNAL GLASS TEMPERATURE MAINTAINS THE LATEST REGULATORY STANDARD OF LESS THAN 172°F FOR GLASS WITHOUT A MESH BARRIER This fireplace is equipped with double glass.
  • Page 5 WARNING  Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Follow instructions for proper installation  Failure to install this appliance per the manufacturer’s instructions or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 6 WARNING AVERTISSEMENT Do not use this appliance if any part has Ne pas utiliser cet appareil s’il a été plongé, been under water. Immediately call a meme partiellement, dans l’eau. Appeler un qualified service technician to inspect the technician qualifié pour inspecter l’appareil et appliance and to replace any part of the remplacer toute partie du système de control system and any gas control which...

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 SPECIFICATIONS TABLE 1 ITEM NATURAL GAS (NG) MAXIMUM INPUT: Hi 32,500 Btu/hr (9.52 kW) MINIMUM INPUT: Lo 21,000 Btu/hr (6.15 kW) MANIFOLD PRESSURE: 3.5” w.c. (0.87 kPa) COLLECTEUR DE PRESSION: GAS INLET SUPPLY PRESSURE: Minimum: 5.0” w.c. (1.2 kPa) ENTREE DE PRESSION Maximum: 10.5”...
  • Page 8 APPLIANCE DIMENSIONS CLEAN FACE 3 SIDED VIEW VIEW INSTALLATION CODES This appliance is a Direct Vent appliance which draws all combustion air from outside the building through an intake vent pipe. Installation must conform to local codes. In the absence of local codes, installation must conform to the National Fuel Gas Code ANSI Z223.1/NFPA 54, or the current Natural Gas and Propane Installation Code CSA B149.1.

  • Page 9: Features, Remote Control Functions

    1.2 FEATURES Ignition system: Electronic pilot ignition system with thermopile and thermocouple flame detection. Gas control: * Optional* Gas control valve type: Automatic millivolt powered combination gas control valve with variable flame control for convenience and on/off switch. Optional digital remote on/off wall switch and/or optional wall thermostat (note: thermostats are not allowed in the United States).
  • Page 10 When the Program Mode is activated, the unit will automatically be operating in the Thermostat Mode. The unit will turn on or off based upon room and set temperature. To activate the Program mode, press and release the PROG/TIME button. To change the settings for the Program mode, press and hold the PROG/TIME button for 5 seconds.
  • Page 11 Fan Control The unit must be ON to operate the Fan. The Fan will turn on after 6 minutes of operation. Once the Fan comes on, it can be controlled using the FAN button. Press the FAN button, and the fan icon and speed will appear on the LCD screen. Press the UP or DOWN button to control the fan speed (1-6).

  • Page 12: Intended Use

    1.3 INTENDED USE / USAGE PROPOSÉ This appliance is intended to be used as a zero clearance fireplace. This unit is certified for installation in a bedroom or a bed sitting room or a bathroom where the maximum input is within 50 cubic feet per 1000 Btu/hr, (i.e. 900 cubic feet for E unit & 1600 cubic feet for H unit).
  • Page 13 IMPORTANT PLEASE READ THE FOLLOWING CAREFULLY It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. It is not unusual for gas fireplaces to give off some odors the first time they are burned. This is due to the oils and sealants in the manufacturing process.

  • Page 14: Operation

    2.0 OPERATION LIGHTING INSTRUCTIONS - for Intermittent Pilot FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. BEFORE LIGHTING smell all around the appliance area for gas.
  • Page 15 Pilote intermittent POUR PLUS DE SÉCURITÉ, LIRE AVANT D’ALLUMER AVERTISSEMENT: Quiconque ne respecte pas à la letter les instructions dans la présente notice risqué de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort. Cet appareil est équipé d'un dispositif d'allumage qui allume automatiquement le pilote. Ne pas tenter d'allumer le pilote à la main. Avant d’allumer la veilleuse, reniflez tout autour de l’appareil pour déceleur une odeur de gaz.

  • Page 16: Installation

    3.0 INSTALLATION 3.1 INSTALLATION & SAFETY NOTES / NOTES D'INSTALLATION ET DE SECURITE Read all instructions before starting installation and follow them carefully during installation to ensure maximum benefit and safety. Failure to follow these instructions will void your warranty and may present a fire hazard.

  • Page 17: Installation Of Wiring

    3.3.1 INSTALLATION OF WIRING Before installing the fireplace it is critical that your electrician installs wiring for the electrical components to operate. IMPORTANT: MAKE SURE EVERYTHING IS PLUGGED IN BEFORE TURNING ANYTHING ON. IF ANY COMPONENTS ARE PLUGGED IN AFTER FIRING UP THE FIREPLACE YOU MAY BLOW THE FUSES IN THE CONTROL SYSTEMS.

  • Page 18: Minimum Clearances

    3.3.2 MINIMUM CLEARANCES / DÉGAGEMENTS 18.00 THERE CAN BE NO WEIGHT BEARING ONTO THE FIREPLACE. ALL CONSTRUCTION ABOVE THE FIREPLACE MUST BE SELF SUPPORTING. NO DRYWALL SCREWS INTO THE METAL OF THE FIREPLACE. USE A HIGH TEMPERATURE SILICONE TO ADHERE TO THE METAL FRAMING DIMENSIONS : 51.25’’...
  • Page 19 Clearances are in accordance with local installation codes and the requirements of the gas supplier. If you choose the optional built out mantle on the clean face side the maximum you can extend it is 6” as shown on previous page. If you choose the optional recessed wall on the 3 sided side the maximum recess opening allowable from the front of the fireplace is 4”...
  • Page 20 This diagram is showing the 6” built out mantle option This diagram is showing the 4” maximum recess option on either side of the unit Page 20 of 57...
  • Page 21 The diagrams on this page show the option for the 3 sided side, of building a wall out to the 6” maximum as allowed for a mantle and then being able to make the depth of the wall recess 10” or leaving the wall face plain.
  • Page 22 3 SIDED VIEW CLEAN FACE VIEW The above rendering shows the views from either side of the fireplace utilizing the 6” mantle and the 4” TV recess compartment. Page 22 of 57...

  • Page 23: Gas Line Installation

    3.3.3 GAS LINE INSTALLATION / INSTALLATION DE LA LIGNE de GAZ Install supply line using any piping approved for your installation meeting CAN/CGA 6.10, AA 3, ANSI Z21.24 or Z21.45.  A qualified gas fitter should install the gas line in accordance with all local building codes. If codes permit, coiled copper tubing may be used for gas supply.

  • Page 24: Direct Vent Information

    3.3.4 DIRECT VENT INFORMATION / DIRECT VENT D'INFORMATION The unit must be connected to listed 2-ply aluminium venting and vent cap / termination kit, 5” flex vent on the exhaust side and listed 8” flex vent on the air intake side or can be used with Security Venting, Dura-Vent 5”x 8”...
  • Page 25 USE OF COUPLERS – WITH FLEX PIPE In the event of a puncture of the vent pipe or if an extension is needed couplers may be used. High temperature sealant shall be applied to the ends of the coupler and the coupler shall then be inserted into the flex vent.
  • Page 26 Security Venting The minimum vent system for horizontal termination must consist of: Dura-Vent adapter Part # directly on top of unit W175-0170 36” (914.4mm) vertical length of vent 90 degree elbow 40" (1016 mm) horizontal length of vent Wall thimble Security Venting Horizontal termination cap The maximum horizontal vent system consists of: Dura-Vent adapter Part #...
  • Page 27 2-Ply Aluminum Flex Vent The minimum vent system for horizontal termination must consist of: 36” (914.4 mm) vertical length (measured to center of vent pipe) with a 90 degree bend and a 40” (1016 mm) horizontal length (measured from center of vent pipe) Wall thimble Horizontal termination cap TTK58 The maximum horizontal vent system consists of:...
  • Page 28 VERTICAL VENT TABLE NOTE: All vent dimensions are measured from the (All values are in feet) appliance surface where the vent connects to the point where exhaust gases exit the termination. REMARQUE: Toutes les dimensions sont mesurées à partir d'aération de la surface de l'appareil où l'évent se connecte au point où...
  • Page 29 40’ 34’ 20’ 36” MINIMUM 40” MINIMUM (Example: Where A---A = Vertical @ 3.5’ B---B = Horizontal @ 7’) Page 29 of 57...
  • Page 30 USE OF SEALANT Sealant is required on vent system joints (figure 7), except Metal-Fab Sure-Seal direct vent system joints. On longer vent runs, especially vertical runs, sealant will ensure that the combustion air enters from outdoors, and not through the vent joints. Use high temperature sealant, available from local suppliers, on the inner pipe joint, applying the sealant around the outside of the male part of the vent.
  • Page 31 Typical Dura- Vent, Security Chimney & Metal-Fab Venting Installation: Vent terminals shall not be recessed into a wall or siding. Configurations showing from top of fireplace. Fireplace Horizontal Wall Vent Terminations The position of the horizontal vent termination must be positioned in such a way as to meet all local building codes.
  • Page 32 13.50” 13.50” 10.50” 10.50” Ø 10.00” Ø 10.00” ” ” 10.50” 10.50” Ø 8.00” Ø 8.00” OUTER PIPE 8” OUTER PIPE 8” WALL THIMBLE 10" WALL THIMBLE 10" 10.5 x 10.5 MIN OPENING 10.5 x 10.5 MIN OPENING VIEW OF SAFETY CAGE Mark a 10.5”...
  • Page 33 Vertical Installations Always maintain a 1” clearance around the vent pipe (vertical) and 1” clearance horizontal, when passing through ceilings, walls, roofs, enclosures, attic rafter or any combustible surfaces. DO NOT PACK AIR SPACES WITH INSULATION NE PAS PACK ESPACES D'AIR AVEC ISOLATION When passing through a flat ceiling install a Box/Wall thimble.
  • Page 34 Termination above Roof Consult local codes for minimum vent cap height above the roof (X), vent must be a minimum of 2’ from any wall. To prevent water seepage; install the flashing with upper portion under the roofing material and the lower portion over the roofing material.
  • Page 35 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code In accordance with the current ANSI Z223.1 / NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a † sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Permitted only if veranda, porch, deck or...

  • Page 36: Logs, Rocks & Glass Pebble Installation

    3.3.5 LOGS, ROCKS AND GLASS PEBBLE INSTALLATION Burn media positions are critical to the safe and clean operation of this appliance. Never add any other material into the firebox. Use only with burn media supplied with this unit. Les positions des médias de brûlure sont critiques au fonctionnement sûr et propre de cet appareil.
  • Page 37 Step 3 Install the 2 log to the right back side of the fireplace behind the burner holes Step 4 Your installed 2 logs should lay positioned as below Step 5 Install the 3 log over the portion of the burner pan with only one row of holes on the right side of the fireplace.
  • Page 38 Step 6 Your installed 4 logs should lay positioned as below. Step 7 Install the ceramic rocks in an esthetically pleasing pattern, as few or as many as you want. The rocks may not be placed over any of the burner holes or the vent holes at the front of the burner so they do not affect the burn pattern in any way.

  • Page 39: Inner & Outer Glass Panel Removal & Installation

    3.3.6 OUTER GLASS PANEL REMOVAL & INSTALLATION. INNER & BE VERY CAREFUL WHEN HANDLING THE GLASS. DO NOT DAMAGE OUTER GLASS PANEL REMOVAL 1/. Do not attempt removal until fireplace and glass are cool to touch. Remove front air intake louver 2/.

  • Page 40: Initial Firing

    Do not operate this appliance with the glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. For use with glass certified with the appliance only   Do not use any substitute materials Do not abuse glass by striking ...

  • Page 41: Altitude Adjustment

    Set Screw Air tube and Air shutter shown removed for clarity purposes only. 6/. Reassemble the fireplace in reverse order from 4 through 2. / Remonter la cheminée dans l'ordre inverse de 4 à 2. 7/. Turn on the gas. / Allumez le gaz. PARTS REQUIRING ADJUSTMENT DURING OPERATION MAY BE HOT.

  • Page 42: Fan Access

    3.3.11 FAN ACCESSIBILITY / FAN ACCESSIBILITÉ TURN THE MAIN GAS & POWER OFF TO FIREPLACE BEFORE COMMENCING ANY WORK ON THE FIREPLACE THIS SHOULD BE DONE BY A LICENSED, CERTIFIED GAS INSTALLER TURN LE PRINCIPAL GAZ ET MISE HORS TENSION AU FOYER AVANT DE COMMENCER TOUT TRAVAIL SUR LA FOYER CELA DEVRAIT ETRE FAIT PAR UNE LICENCE, VOTRE FOURNISSEUR DE THE 4 FANS IN THIS FIREPLACE (TWO IN THE FRONT AND TWO IN THE MIDDLE AT THE BACK) ARE CONNECTED TO A HI/LOW THERMODISC, THE UNIT CAN NOT BE OPERATED WITHOUT THE FANS...

  • Page 43: Gas Valve Access

    The pictures above show the electrical box that controls the fan, the power cord attached and the strain relief connected to the box. / Les photos ci-dessus montrent la boîte électrique qui contrôle le ventilateur, le cordon d'alimentation fourni et le réducteur de tension connecté à la boîte. 3.3.12 GAS VALVE ACCESSIBILITY / ACCESSIBILITÉ...

  • Page 44: Maintenance

    4.0 MAINTENANCE 4.1 MAINTENANCE SAFETY / SÉCURITÉ ENTRETIEN WARNING AVERTISSEMENT TURN OFF THE GAS TO THE MAIN BURNER AND ALLOW THE FIREPLACE TO COOL FOR UP TO 30 MINUTES BEFORE SERVICING. COUPER LE GAZ AU BRÛLEUR PRINCIPAL ET PERMETTRE AU FOYER DE REFROIDIR JUSQU'À 30 MINUTES AVANT L'ENTRETIEN.

  • Page 45: Glass Cleaning

    4.3 GLASS CLEANING / NETTOYAGE DE LA VITRE The inside of the glass may require periodic cleaning to remove deposits left from impurities in the gas and combustion air. For best results, use a ceramic glass cleaner or polish (e.g. cerama bryte stove ®...

  • Page 46: Trouble Shooting

    4. Disconnect the gas line to the appliance and disconnect the gas line from the valve to the main orifice. / Débrancher la conduite de gaz à l'appareil et débranchez la conduite de gaz de la vanne à l'orifice principal. 5.
  • Page 47 3.Thermocouple installed 3. Make sure all wire connections at the gas properly valve terminals are tight and the thermocouple is fully inserted into the mounting bracket 4. Open wire connection in pilot 4. Check wire continuity and connections in circuit the pilot circuit 5.

  • Page 48: Replacement Parts

    6.0 REPLACEMENT PARTS When requesting service or replacement parts for your unit, please provide model name and serial number. All parts listed below may be ordered from an authorized dealer. Description Part# Certification Door Inner Front Glass 7125 ASTM C1048 Door Inner Side Glass 7121 ASTM C1048...

  • Page 49: Warranty

    7.0 INCA METAL CUTTING’S WARRANTY PROTECTION FOR ALL INCA METAL CUTTING GAS FIREPLACE PRODUCTS Inca Metal Cutting’s products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test fired at a quality control test station.
  • Page 50 CONDITIONS AND LIMITATIONS (continued) Notwithstanding any provisions contained in this warranty, Inca Metal Cutting’s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty defines the obligations and liability of Inca Metal Cutting with respect to the Inca Metal Cutting gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
  • Page 51 CONDITIONS ET LIMITES (SUITE) doit être faite en conformité avec les instructions d'installation incluses avec le produit et toutes les capacités locales et nationales et de prévention des incend Cette garantie limitée ne couvre pas les dommages causés par une mauvaise utilisation, manque d'entretien, accident, des altérations, des abus ou de négligence.

  • Page 52: Label Information

    8.0 LABEL INFORMATION Page 52 of 57...
  • Page 53 8.0 LABEL INFORMATION (continued) WARNING Electrical Grounding Instructions This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.

  • Page 54: Appendix A (Intermittent Pilot & Valve Kit)

    APPENDIX A (AMERICAN FLAME VALVE INFORMATION) “S” connection to module (brown wire) “I” connection to module (orange wire) Page 54 of 57...
  • Page 55 APPENDIX A (Continued) Page 55 of 57...
  • Page 56 APPENDIX A (Continued) Special Features on the AF-4000 System The AF-4000 Module can be powered two different ways. The first is a standard 110 volt AC to 6.0 volt DC adaptor. This adapter is connected to the AF-4000 Module by connecting the two 1/4” female terminals from the adapter to the two 1/4”...
  • Page 57 APPENDIX A (Continued) AF-4000 Wiring Diagram Brown Inca Metal Cutting Ltd Unit 100 – 11091 Bridgeport Road Richmond, BC V6X 1T3 Canada Page 57 of 57...

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