Cub Cadet Challenger 750 Crew Operator's Manual
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Cub Cadet Challenger 750 Crew Operator's Manual

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Challenger 750 Crew
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPER-
ATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Form No. 769-11324
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
(December 7, 2015)

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  • Page 1 READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPER- ATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Form No. 769-11324 CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 (December 7, 2015)
  • Page 2 Owner's Manual...

  • Page 3: Important Safety Messages

    Owner's Manual INTRODUCTION Congratulations on your purchase of the Challenger 750 Crew . This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.

  • Page 4: Important Manual Information

    Owner's Manual IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.

  • Page 5: Important Notice

    Owner's Manual IMPORTANT NOTICE Turning speed must be less than 18MPH (30 km/h) This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
  • Page 6 Owner's Manual Location of the Warning and Accelerator Pedal 4-13 Specification Labels Brake Pedal 4-15 Parking Brake Lever 4-15 Safety Information Drive Select Lever 4-16 Fuel Tank Cap 4-17 Description and Vehicle Front Seats 4-17 Identification Rear Seats 4-19 Identification Number Records Seat Belt For Front Seats 4-19 Vehicle Identification Number...
  • Page 7 Owner's Manual Pre Operation Checks Brakes Switches 5-10 Brake Pedal Tires 5-11 Brake Fluid Level How to Measure Tire Pressure 5-12 Brake Fluid Leakage Tire Wear Limit 5-13 Brake Operation Operation Fuel Starting the Engine in Low Gasohol Temperatures Engine Oil Starting the Engine Coolant Warming Up...
  • Page 8 Owner's Manual General Maintenance and Driving Your Vehicle Lubrication Chart Getting to Know Your Vehicle Hood Learning to Operate Your Vehicle Console Turning your Vehicle EFI system Operating Improperly in Reverse To Change the Engine Oil 8-14 Braking Final Gear Oil 8-17 Going Uphill Changing the Final Gear Oil...
  • Page 9 Owner's Manual Rear Brake Pad Check 8-34 Solution to Common Problems in 8-54 Checking the Brake Fluid Level 8-35 the Vehicle Brake Fluid Replacement 8-36 Cleaning and Storage Checking the Brake Pedal 8-36 Cleaning Parking Brake Lever Free Play Storage Adjustment 8-37 Brake Pedal and Accelerator Pedal...
  • Page 10 Location of the Warning and Safety Labels Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.

  • Page 11: Location Of The Warning And Safety Labels

    Location of the Warning and Safety Labels...
  • Page 12 Location of the Warning and Safety Labels...
  • Page 13 Location of the Warning and Safety Labels...
  • Page 14 Location of the Warning and Safety Labels...
  • Page 15 Location of the Warning and Safety Labels...

  • Page 16: Safety Information

    Safety Information SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and UTVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. ●...
  • Page 17 Safety Information Never attempt jumps or other stunts. ● Always inspect your vehicle each time you use it to be sure it is in safe operating condition, ● Always follow the inspection and maintenance procedures and schedules described in this manual.
  • Page 18 Safety Information Never operate the vehicle on hills that are too steep for it or for your abilities. Go straight up and down ● hills where possible. Maximum slope angle: 15°. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of ●...
  • Page 19 Safety Information WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
  • Page 20 Safety Information WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.

  • Page 21: Description And Vehicle Identification

    Description and Vehicle Identification Headlights Cargo bed Front shock absorber assembly adjusting ring Tail/brake lights Brake fluid reservoir Spark arrester Driver seat Fuel tank cap Driver seat belt Passenger seat Air filter element(engine and air intake duct) V-belt case Spark plug Engine oil dipstick Oil filter cartridge Battery...
  • Page 22 Description and Vehicle Identification On-Command four-wheel-drive and differential lock switches Multi-function meter unit Auxiliary DC jack Drive select lever Parking brake lever Accelerator pedal NOTE: The vehicle you have purchased may differ slightly from those in the figures of this manual. 23.

  • Page 23: Key Identification Number

    Description and Vehicle Identification Identification Number Records Vehicle identification number Record the key identification number, vehicle The Vehicle identification number is stamped identification number model label into the frame. information in spaces provided for assistance when ordering spare parts from a service center or for reference in case the vehicle is stolen.

  • Page 24: Control Functions

    Control Functions CONTROL FUNCTIONS Functions of the respective switch positions are as follows: Main switch All electrical circuits are supplied with power, and the headlights and taillights illuminate when the light switch is on. OFF: All electrical circuits are switched off. The key can be removed in this position.

  • Page 25: Indicator And Warning Lights

    Control Functions CAUTION: Indicator and Warning Lights Do not operate the electric starter ● continuously for more than 5 seconds at a time, or starter damage could occur. Wait at least 5 seconds between each start attempt. Do not turn the key to the “START” ●...
  • Page 26 Control Functions Reverse Indicator Light “R” Low-Range Indicator Light “L” This indicator light comes on when the drive This indicator light comes on when the drive select lever is in the “R” reverse position. select lever is in the “L” position. Coolant Temperature Warning Light “...
  • Page 27 Control Functions on may cause damage to the engine. EPS system and monitors the working condition of EPS system. High beam indicator The light being on means headlight is at high Faults will be displayed by the fault indicator beam mode. light of the EPS system, so the driver can Front light indicator acknowledge the EPS fault in time and take...
  • Page 28 Control Functions  Check the instrument panel. If no EPS Speedometer Unit fault indicator light is illuminated, the EPS is working properly. If the EPS fault indicator light is on, this  means the self-checking process of the ECU found a problem with the EPS System.
  • Page 29 Control Functions button on the left side toggles the display Speedometer unit functions: from the odometer, to the trip-meter, and  a speedometer (which shows the speed) then to the hours meter; then it starts the  an odometer (which shows the total cycle over.
  • Page 30 Control Functions kilometers per hour press the right side panel. The left 4WD indicator has a blinking button on the display. This will also change circle on the front axle when the grey and displayed mileage from miles yellow 4WD selector buttons are pressed to kilometers.
  • Page 31 Control Functions make sure the 4WD lock indicator is on. 4WD indicators. When riding on a flat road at a comparatively CAUTION: high speed, adjust settings If the display indicators flash or the “2WD/UNLOCK” and there are no symbols speedometer does not show the speed while in either of the 4WD indicators.
  • Page 32 Control Functions code returns again. Only after the fault is Switches fixed, will the time show automatically. The descriptions for the fault codes are shown in Chapter 11 of this manual. Fuel level indicator The fuel level display will indicate the fuel volume.
  • Page 33 4-10 Control Functions This vehicle is equipped with an On-Com CAUTION: mand four–wheel-drive switch “2WD”/ Do not use the headlights with the engine “4WD”and a differential gear lock switch turned off for an extended period of time. The “4WD”/ “LOCK”. Select the appropriate drive battery may discharge to the point that the according to terrain and the conditions.

  • Page 34: How To Avoid The Hazard

    Control Functions 4-11 WARNING On-Command four-wheel-drive switch POTENTIAL HAZARD “2WD/4WD” Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (“DIFF.LOCK”), or vice-versa while the vehicle is moving . WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD-LOCK in some circumstances.
  • Page 35 4-12 Control Functions from 4WD to 2WD, stop the vehicle, be sure the select lever to position ⓑ,and then set the switch to “LOCK”. When the differential the select lever is set to position ⓐ, and gear is locked, the differential gear lock then set the switch to “2WD”.

  • Page 36: What Can Happen

    Control Functions 4-13 NOTE: WARNING  When the switch is set to “LOCK”, the POTENTIAL HAZARD differential gear lock indicator Riding too fast while the vehicle is in indicator light will flash until 4WD-LOCK. differential gear is locked. WHAT CAN HAPPEN ...
  • Page 37 4-14 Control Functions to the idle position as soon as it is released. Accelerator pedal Press the accelerator pedal down to increase engine speed. Spring pressure returns the WARNING pedal to the idle position when released. POTENTIAL HAZARD Always check that the accelerator pedal Malfunction of the accelerator pedal.
  • Page 38 Control Functions 4-15 Brake pedal Parking brake lever The parking brake lever is located at the right side of the driver’s seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely.
  • Page 39 4-16 Control Functions Drive select lever The drive select lever is used to shift the vehicle into the low, high, neutral and reverse positions. (Refer to pages 6-4—6-6 for the drive select lever operation.) 1. Parking brake lever 2. Release button 1.
  • Page 40 Control Functions 4-17 Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1. Passenger seat 2. Driver seat 3. Seat lock lever (×2) Front Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then To install a seat, insert the projection on the rear of the seat into the seat holders and...
  • Page 41 4-18 Control Functions Rear Seats WARNING POTENTIAL HAZARD A loose seat. WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation. HOW TO AVOID THE HAZARD Make sure the seat is securely latched. 1.
  • Page 42 Control Functions 4-19 Seat Belt for Front Seats Seat Belt for Rear Seats This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. 1. Latch plate (×2) 2.
  • Page 43 4-20 Control Functions This vehicle is equipped with three-point seat belts for both rear passenger seats. Always wear the seat belt while riding in the vehicle. To wear the seat belt properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest.
  • Page 44 Control Functions 4-21 WARNING POTENTIAL HAZARD Not wearing the seat belt. Wearing the seat belt improperly. WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident. HOW TO AVOID THE HAZARD 1. Buckle 2. Release button Always wear your seat belt when riding in the vehicle.
  • Page 45 4-22 Control Functions Cargo bed Glove compartment CAUTION: To protect from damage, do not put metal products, like tools sharp-edged items directly in the glove compartment. If they must stored, wrap them appropriate cushion material. 1. Cargo bed 2. Tailgate 3.
  • Page 46 Control Functions 4-23 Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (×2) 1. Cargo bed release lever To open To lift Push down the cargo bed release lever on Unhook the latches, and then lower the the left or right side of the vehicle, and then tailgate.
  • Page 47 4-24 Control Functions Maximum load limit: 350lb (159kg) WARNING POTENTIAL HAZARD Overloading the cargo bed WARNING WHAT CAN HAPPEN POTENTIAL HAZARD Could cause changes in vehicle handl- Pinch points. ing which could lead to an accident. WHAT CAN HAPPEN HOW TO AVOID THE HAZARD You or someone else could be pinched Never exceed the stated maximum load between the cargo bed and the frame...
  • Page 48 Control Functions 4-25 Front and Rear Shock Adjustment (Option 1) WARNING The spring preload can be adjusted to suit POTENTIAL HAZARD the operating conditions. Carrying a passenger in the cargo bed You can reduce preload for a softer ride, or WHAT CAN HAPPEN The passenger could fall, be thrown increase preload if frequent bottoming out of...
  • Page 49 4-26 Control Functions Standard position: B A-Minimum(soft) E-Maximum(hard) 1. Spring preload adjusting ring 2. Position indicator NOTE: A special wrench can be obtained at a dealer 1. Special wrench to make this adjustment.
  • Page 50 Control Functions 4-27 Trailer hitch bracket This vehicle is equipped with a 1 ¼ in WARNING receiver bracket for a standard trailer hitch. POTENTIAL HAZARD Trailer towing equipment can be obtained at Improper shock absorber adjustment. a dealer. (See pages 6-12－6-14 for precaut- WHAT CAN HAPPEN Uneven adjustment can cause poor ion information.)
  • Page 51 4-28 Control Functions insert the accessory power plug into the Auxiliary DC jack jack. The auxiliary DC jack is located at the right 4. When the auxiliary DC jack is not being side of the front panel. The auxiliary DC jack can be used for used, cover it with the cap.
  • Page 52 Control Functions 4-29 CAUTION:  Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow.  If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become difficult.
  • Page 53 Pre-Operation Checks Before using this vehicle, check the following points: ITEM CHECK POINTS PAGE Check operation, free play, fluid level and fluid leakage. ● Brakes 5-2—5-3，8-32 Fill with DOT 4 brake fluid if necessary. ● Check for proper operation, condition and free play. Parking brake ●...

  • Page 54: Pre-Operation Checks

    Pre-Operation Checks Brakes Brake pedal WARNING Check for correct brake pedal free play. If the POTENTIAL HAZARD brake pedal free play is incorrect, have a Failure to inspect the vehicle before dealer adjust it. (See pages 8-34－8-35.) operating. Failure to properly maintain the vehicle.
  • Page 55 Pre-Operation Checks WARNING Recommended brake fluid: DOT 4 POTENTIAL HAZARD Driving with improperly operating Brake fluid leakage brakes. Check to see if any brake fluid is leaking out WHAT CAN HAPPEN of the pipe joints or the brake fluid reservoir. You could lose braking ability, which Apply the brakes firmly for one minute.
  • Page 56 Pre-Operation Checks octane number ([R+M] /2) of 91 or higher, or Fuel Make sure there is sufficient gasoline in the research octane number of 91 or hither. If knocking or pinging occurs, use a different tank. brand of gasoline or premium unleaded fuel. Recommended fuel: Unleaded fuel will give you longer spark plug Unleaded gasoline only...
  • Page 57 Pre-Operation Checks Engine oil WARNING Make sure the engine oil is at the specified POTENTIAL HAZARD level. Add oil as necessary. (See pages Improper care when refueling. 8-10.) WHAT CAN HAPPEN CAUTION: Fuel can spill, which can cause a fire and severe injury.
  • Page 58 Pre-Operation Checks CAUTION: Recommended engine oil type and Hard water or salt water is harmful to the quantity: engine. You may use soft water if you cannot See page 10-2 get distilled water. Coolant Coolant reservoir capacity Check the coolant level in the coolant (up to the maximum level mark): reservoir when the engine is cold.
  • Page 59 Pre-Operation Checks WARNING Recommended oil: POTENTIAL HAZARD SAE 80 API GL-4 Hypoid gear oil Removing the radiator cap when the If desired, an SAE 80W90 hypoid gear oil engine and radiator are still hot. may be used for all conditions. WHAT CAN HAPPEN NOTE: You could be burned by hot fluid and...
  • Page 60 Pre-Operation Checks Throttle Pedal WARNING Check to see that the accelerator pedal Failure to check or maintain proper operates correctly. It must operate smoothly operation of the throttle system can and fully spring back to the idle position result in an accident and lead to when released.
  • Page 61 Pre-Operation Checks Throttle Freeplay Inspection 1. Lift the parking brake to the top to park the car. 2. Apply the brakes. Start the engine. Allow it to warm up thoroughly. 3. Measure the distance the throttle pedal moves before the engine begins to pick up speed.
  • Page 62 Pre-Operation Checks 5-10 2. Lightly turn the steering wheel left and Have a service center repair as necessary right. for proper operation. 3. There should be 0.8″-1.0″ (20-25 mm) of freeplay. Fittings and fasteners If there is excessive freeplay or strange Always check the tightness of chassis fittings noises, or the steering feels rough or and fasteners before a ride.
  • Page 63 5-11 Pre-Operation Checks Tires 2. The tires should be set to the WARNING recommended pressure: POTENTIAL HAZARD Recommended tire pressure Operating this vehicle with improper ● Front 10psi (70kpa, 0.7 kgf/cm tires, or with improper or uneven tire Rear 10psi (70kpa, 0.7 kgf/cm pressure.
  • Page 64 Pre-Operation Checks 5-12 Set tire pressures to the following specifica- tions: Front 36psi (250kpa, 2.5kgf/cm Rear 36psi (250kpa, 2.5kgf/cm Recommended Minimum Maximum Higher pressures may cause the tire to Pressure burst. Inflate the tires very slowly and 10psi (70kpa 9 psi (63kpa, 11 psi, (77kpa, Front (0.70kgf/ cm...
  • Page 65 5-13 Pre-Operation Checks Tire wear limit When the tire groove decreases to 0.12 in (3 mm) due to wear, replace the tire. a. Tire wear limit...

  • Page 66: Operation

    Operation Starting The Engine In Low Temperatures WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating vehicle without being Freezing control cables cold familiar with all controls. weather. WHAT CAN HAPPEN WHAT CAN HAPPEN Loss of control, which could cause an You could be unable to control the accident or injury.
  • Page 67 Operation Starting The Engine NOTE: When the drive select lever is in the ● CAUTION: neutral position“N”, the neutral indicator light should come on. If the neutral See the “Engine Break-In”section prior to operating the engine for the first time. indicator light does not come on, ask a service center to inspect the electric circuit.
  • Page 68 Operation NOTE: If the engine fails to start, release the key, WARNING and then try starting again. Wait a few POTENTIAL HAZARD seconds before the next attempt. Each Engine idle speed exceeds cranking should be as short as possible to regulated speed.
  • Page 69 Operation Warming Up Drive Select Lever Operation And Driving To get maximum engine life, always warm up In Reverse the engine before driving. Never accelerate hard with a cold engine! To see whether or CAUTION: not the engine is warm, check if it responds Before shifting, you must stop the UTV and to the throttle normally .
  • Page 70 Operation is connected to a position pin in the NOTE: gearshift assembly. When the brake Make sure that the drive select lever is pedal is applied, the position pin will completely shifted into position. release, and the gearshift can be moved to the“reverse”position.
  • Page 71 Operation the engine, the light may not come on until the vehicle starts moving. 4. Check behind for people or obstacles, then release the brake pedal. 5. Press the accelerator pedal gradually and continue to watch to the rear while backing up.
  • Page 72 Operation WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into reverse, make sure there are no obstacles or people behind you.
  • Page 73 Operation Parking On a Slope WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking hills other inclines.
  • Page 74 Operation NOTE: CAUTION: Like many other vehicles, the parking brake Excessive heat build-up during the first acts on the rear wheels. For the parking ● brake to operate all four wheels, shift to 4WD three hours of operation will damage before stopping the engine.
  • Page 75 6-10 Operation not put an excessive load on it for the first 0-10 Hours: several hours of running. Avoid continuous operation above half During the first 25 hours, the various parts in throttle. Allow a cooling off period of five to the engine wear and polish themselves to the ten minutes after every hour of operation.
  • Page 76 Operation 6-11 CVT Break-in (Clutches/Belt) genuine accessories. Other accessories A proper break-in of the clutches and drive may also be available on the market. belt will ensure a longer life and better However, it is not possible for to test all aftermarket accessories, nor have any performance.
  • Page 77 6-12 Operation that limits your view. MAXIMUM LOADING LIMIT Use extra caution when driving a vehicle ● Vehicle loading limit (total weight of ● with accessories. The vehicle may cargo, operator, passengers and handle differently than it does without accessories, and tongue weight): accessories.
  • Page 78 Operation 6-13 with a bathroom scale. Put the tongue of you are going. the loaded trailer on the scale with the Drive more slowly than would without a ● tongue at hitch height. Adjust the load in load. The more weight you carry, the the trailer, if necessary, to reduce the slower should...
  • Page 79 6-14 Operation WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.

  • Page 80: Driving Your Vehicle

    Your Vehicle DRIVING YOUR VEHICLE WARNING GETTING TO KNOW YOUR VEHICLE POTENTIAL HAZARD This off-highway utility vehicle will handle Not wearing the seat belt. and maneuver differently form an ordinary Wearing the seat belt improperly. passenger car or other vehicle. WHAT CAN HAPPEN Before you begin to use your vehicle, be sure There is increased risk of being killed or...
  • Page 81 Your Vehicle The total weight of operator, passenger, accessories, cargo, trailer tongue weight, WARNING and the vehicle itself must not exceed POTENTIAL HAZARD 2930 lb (1329Kg). Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed.
  • Page 82 Your Vehicle The driver and passengers must always wear a seat belt approved WARNING motorcycle helmet. Also wear POTENTIAL HAZARD protection protective clothing, Overloading this vehicle or carrying or towing cargo improperly. including over-the-ankle boots, gloves, a WHAT CAN HAPPEN long-sleeved shirt or jacket, and long pants.
  • Page 83 Your Vehicle WARNING HOW TO AVOID THE HAZARD POTENTIAL HAZARD Always wear an approved motorcycle Operating this vehicle without wearing an helmet that fits properly. You should also approved motorcycle helmet, protection, and protective clothing. wear: WHAT CAN HAPPEN eye protection Operating without approved...

  • Page 84: Learning To Operate Your Vehicle

    Your Vehicle LEARNING TO OPERATE YOUR VEHICLE neutral, and follow the instructions on page should become familiar with 6-1 to start the engine. Once it has warmed performance characteristics of the vehicle in up, you are ready to begin driving your a large, flat area that is free of obstacles and vehicle.

  • Page 85: Turning Your Vehicle

    Your Vehicle CAUTION: Position your hands on the steering wheel so Do not shift from low to high or vice versa that your thumbs and fingers do not wrap without coming to a complete stop and around the wheel. This is particularly important when driving in rough terrain.
  • Page 86 Your Vehicle Operating Improperly in Reverse slowly. Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures 。 Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle.
  • Page 87 Your Vehicle GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Use proper driving techniques avoid overturns on hills and slopes. Drive straight up hills, and avoid crossing a hill sideways, which increases your chance rollover.
  • Page 88 Your Vehicle Before climbing the hill, first be sure you are WARNING operating in low range 4WD or, if necessary, POTENTIAL HAZARD with 4WD. To climb a hill, you need traction, Operating on excessively steep hills. momentum, and steady throttle. Travel fast WHAT CAN HAPPEN enough to keep your momentum going, but The vehicle can over turn more easily on...

  • Page 89: Going Downhill

    7-10 Your Vehicle behind you and plan your descent. Shift the appear. drive select lever in reverse so you can use WARNING the engine brake if necessary to slow your POTENTIAL HAZARD descent. Release the brake and begin to Going down a hill improperly. coast down the hill.

  • Page 90: Crossing Through Shallow Water

    Your Vehicle 7-11 Before starting down hill, make sure the CROSSING THROUGH SHALLOW WATER vehicle is in low-range 4WD. On most slopes, If you must cross shallow, slow moving water this will let you use engine braking to help up to the depth of the vehicle’s floorboards, you go downhill slowly.
  • Page 91 7-12 Your Vehicle CAUTION： WARNING After riding your vehicle in water, be sure to POTENTIAL HAZARD drain the trapped water by removing the Operating this vehicle through deep or check hose at the bottom of the air filter case, fast-flowing water. the V-belt cooling duct check hose, the drive WHAT CAN HAPPEN select lever box check hose and the V-belt...
  • Page 92 Your Vehicle 7-13 you succeed in starting it or not. your service center before starting the 8. If water has been ingested into the CVT, engine. make sure inspect the hole without water If it’s impossible to take your vehicle to a left inside.

  • Page 93: Your Vehicle

    7-14 Your Vehicle 1. Drive select lever box check hose 1．Air filter case check hose 1．V-belt cooling duct check hose 1．V-belt case drain plug...

  • Page 94: Riding Over Rough Terrain

    Your Vehicle 7-15 RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur.
  • Page 95 7-16 Your Vehicle vehicle tipping． Go only fast enough to for brush that might enter the vehicle as you maintain your momentum but still give pass and strike the driver or passenger. yourself plenty of time to react to changes in Never hold onto the enclosure so your hand conditions．...
  • Page 96 Your Vehicle 7-17 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles.
  • Page 97 Periodic Maintenance and Adjustment Periodic Maintenance and Adjustment NOTE: If you do not have a torque wrench available Periodic inspection, adjustment during a service operation requiring one, take lubrication will keep your vehicle in the safest your vehicle to service center to check the and most efficient condition possible.
  • Page 98 Periodic Maintenance and Adjustment WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this vehicle with improper Servicing an engine while it is running. modifications. WHAT CAN HAPPEN WHAT CAN HAPPEN Moving parts can catch clothing or Improper installation of accessories or modification of this vehicle may cause parts of the body, causing injury.
  • Page 99 Periodic Maintenance and Adjustment Periodic Maintenance Chart for the Emission Control System For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the miles (km) or hours maintenance intervals. ●...

  • Page 100: Periodic Maintenance And Adjustment

    Periodic Maintenance and Adjustment General Maintenance and Lubrication Chart INITIAL EVERY Month Whichever 1,500 1,500 3,000 ITEM ROUTINE Comes first (Km) (320) (1,200) (2,400) (2,400) (4,800) hours Check coolant leakage. ● Cooling system Repair if necessary. ○ ○ ○ ○ ○...
  • Page 101 Periodic Maintenance and Adjustment INITIAL EVERY Month Whichever ITEM ROUTINE 1,500 1,500 3,000 Comes first (Km) (320) (1,200) (2,400) (2,400) (4,800) hours Stabilizer bushings* Check for cracks or damage. ○ ○ ○ ● Check all chassis fittings and fasteners. ● Fittings and fasteners* ○...
  • Page 102 Periodic Maintenance and Adjustment NOTE: Recommended brake fluid: DOT4 ● Brake fluid replacement. ● When disassembling the master cylinder or caliper, replace the brake fluid. Normality check the brake ● fluid level and add fluid as required. On the inner parts of the master cylinder and caliper, replace the oil seals every two years. ●...
  • Page 103 Periodic Maintenance and Adjustment Hood To Open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood To Close Lower the hood slowly to its original position, 1. Latch(×2) and then hook the hood latches. Secure projections ①...
  • Page 104 Periodic Maintenance and Adjustment Console To Remove 1. Remove the seats. (See pages 4-19 for seat removal installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose.) 1. Projection (×2) 2.

  • Page 105: Efi System

    Periodic Maintenance and Adjustment EFI system To Install 1. Place the console in its original position. An EFI engine is completely different from an 2. Install the parking brake lever boot. engine which uses a carburetor, it consists of 3. Install the seats. ECU, EFI-cables, sensors, actuators and other advanced components.
  • Page 106 Periodic Maintenance and Adjustment 8-10 3. Ignition coil 1. Fuel injector 2. Inlet bent pipe 3. Intake air temperature sensor/ pressure sensor 4. Ducting dampers 1. High voltage wire 2. Ignition signal plug 1. Water temperature sensor...
  • Page 107 8-11 Periodic Maintenance and Adjustment Intake air temperature sensor Senses the intake air temperature, allowing the ECU to automatically adjust the fuel injection volume. Air intake pipe pressure sensor For testing the negative pressure of the air intake pipe, the engine has different 1.

  • Page 108: Efi System Inspection

    Periodic Maintenance and Adjustment 8-12 Water temperature sensor emissions performance of the EFI engine. monitors continually EFI System inspection water temperature, according to the temperature difference, the ECU will If the EFI system has a failure, the meter will automatically revise the fuel injection volume, to ensure the smooth operation display the appropriate failure code.
  • Page 109 8-13 Periodic Maintenance and Adjustment procedures.) 3. Check the engine oil level on a cold engine. NOTE: If the engine was started before checking the oil level, be sure to warm up the engine suff- iciently, and then wait at least ten minutes until the oil settles for an accurate reading.
  • Page 110 Periodic Maintenance and Adjustment 8-14 1. Remove the console. (See page 8-8 for console removal installation procedures.) 2. Place an oil pan under the engine to collect the used oil, and then remove the engine oil filler cap. 3. Remove the engine oil drain bolt to drain the oil from the crankcase.
  • Page 111 8-15 Periodic Maintenance and Adjustment NOTE: service center. Skip steps 4-6 if the oil filter cartridge is not 5. Apply a light coat of engine oil to the being replaced. O-ring of the new oil filter cartridge. 4. Remove the oil filter cartridge with an oil NOTE: filter wrench.
  • Page 112 Periodic Maintenance and Adjustment 8-16 Tightening torque: Tightening torque: Oil filter cartridge: Engine oil drain bolt: 17Nm (1.7m·kgf, 12 ft·lbf) 30Nm (3.0m·kgf, 22 ft·lbf) 8. Add the specified amount of recomm- ended engine oil, and then install the engine oil filler cap and tighten it. Recommended engine oil: See page 10-2.
  • Page 113 8-17 Periodic Maintenance and Adjustment Final Gear oil not use oils with a diesel specification of Checking the Final Gear Oil Level “CD” or oils of a higher quality than 1. Place the vehicle on a level surface. specified. In addition, do not use oils 2.
  • Page 114 Periodic Maintenance and Adjustment 8-18 3. If the oil is below the brim of the filler hole, 3. Remove the oil filler bolt and the drain add sufficient oil of the recommended bolt to drain the oil. type to raise it to the correct level. CAUTION: 1.
  • Page 115 8-19 Periodic Maintenance and Adjustment Differential Gear Oil Recommended oil: Checking the Differential Gear Oil Level SAE 80 API GL-4Hypoid gear oil 1. Place the vehicle on a level surface. Oil quantity: 2. Remove the differential gear oil filler bolt 0.25 L (0.22 lmp qt, 0.26 US qt) and check the oil level.
  • Page 116 Periodic Maintenance and Adjustment 8-20 Tightening torque: Differential gear oil filler bolt: 23Nm (2.3 m·kgf, 17 ft·lbf) Changing the Differential Gear Oil 1. Place the vehicle on a level surface. 2. Place a container under the differential gear case to collect the used oil. 1.
  • Page 117 8-21 Periodic Maintenance and Adjustment Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.28 lmp qt, 0.34 US qt) CAUTION: Be sure no foreign material enters the differential gear case. 6. Install the differential gear oil filler bolt, 1.
  • Page 118 Periodic Maintenance and Adjustment 8-22 Coolant The coolant level should be checked before each ride. Checking the Coolant Level 1. Place the vehicle on a level surface. 2. Open the hood. (See pages 8-7－8-8 for hood opening and closing procedures.) 3.
  • Page 119 8-23 Periodic Maintenance and Adjustment possible. Coolant reservoir capacity radiator automatically ● (up to the maximum level mark): switched on or off according to the 0.35L (0.31 lmp qt, 0.37 US qt) coolant temperature in the radiator. CAUTION: Mix anti freeze with distilled water only. Axle Boots However, if distilled water is not available, Check the protective boots for holes or...
  • Page 120 Periodic Maintenance and Adjustment 8-24 Spark Plug Inspection Removal 1. Lift the cargo bed up. (See pages 4-23 for cargo bed lifting and lowering procedures.) 2. Remove the spark plug cap. 1. Front axle boot (×2 each side) 1. Spark plug cap 3.
  • Page 121 8-25 Periodic Maintenance and Adjustment Do not attempt to diagnose such problems yourself. Instead, take the vehicle to a service center. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
  • Page 122 Periodic Maintenance and Adjustment 8-26 NOTE: If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible.
  • Page 123 8-27 Periodic Maintenance and Adjustment 1. Air filter check hose Remove the seats. (See pages 4-17─ 1. Holder (×4) 2. Air filter case cover 4-19 for seat removal and installation 4. Remove the air filter element. procedures. ) Remove the console.(See page 8-8 for 5.
  • Page 124 Periodic Maintenance and Adjustment 8-28 1. Air filter frame 2. Sponge material 3. Element retaining plate 1. Air filter element 6.Wash the sponge material gently but thoroughly in solvent.

  • Page 125: What Can Happen

    8-29 Periodic Maintenance and Adjustment other quality liquid foam air filter oil (not spray type) to the sponge material. WARNING POTENTIAL HAZARD NOTE: The sponge material should be wet but not Using low flash point solvents or dripping. gasoline to clean the sponge material. WHAT CAN HAPPEN 10.
  • Page 126 Periodic Maintenance and Adjustment 8-30 operation without the air filter element will 14. Install the seats. engine tuning affect with subsequent NOTE: poor performance and possible engine The air filter element should be cleaned overheating. every 20-40 hours. It should be cleaned and lubricated more often if the vehicle is V-belt Cooling Duct Check Hose operated in extremely dusty areas.
  • Page 127 8-31 Periodic Maintenance and Adjustment 1. V-belt cooling duct check hose V-belt Case Drain Plug The V-belt case drain plug is located under the driver seat.(See pages 4-17 ─ 4-19 for seat removal and installation procedures.) After riding in water deep enough to allow water to enter the V-belt case, remove the drain plug to drain any water from the case.
  • Page 128 Periodic Maintenance and Adjustment 8-32 1. Tailpipe 2. Spark arrester 1. Bolt(×3) 4. Insert the tailpipe into the muffler and 2.Remove the tailpipe by pulling it out of align the bolt holes. the muffler. 5. Install the tailpipe by installing the bolts, 3.Tap the tailpipe lightly, and then use a and then tighten the bolts to the specified wire brush to remove any carbon deposits...
  • Page 129 8-33 Periodic Maintenance and Adjustment Valve Clearance WARNING The correct valve clearance changes with POTENTIAL HAZARD use, resulting in improper fuel-air supply or Improper cleaning of the spark arrester. engine noise. To prevent this, the valve Hot exhaust system clearance must be adjusted regularly. This WHAT CAN HAPPEN adjustment however, should be left to a Could injure the eyes.
  • Page 130 Periodic Maintenance and Adjustment 8-34 Rear Brake Pad Check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear indicator...
  • Page 131 8-35 Periodic Maintenance and Adjustment and the brake system for leakage. Checking the Brake Fluid Level The brake fluid reservoir is located under the hood. (See pages 8-7 for hood opening and closing procedures.) Observe these precautions:  When checking the fluid level, make sure the top of the brake fluid reservoir is level.
  • Page 132 Periodic Maintenance and Adjustment 8-36 the fluid and may result in vapor lock. Checking the Brake Pedal  Brake fluid may deteriorate painted Have a service center check the brakes at surfaces or plastic parts. Always clean the intervals specified in the periodic up spilled fluid immediately.
  • Page 133 8-37 Periodic Maintenance and Adjustment Parking Brake Lever Free Play Adjustment WARNING Periodically check the parking brake lever POTENTIAL HAZARD free play and adjust it if necessary. Operating with improperly serviced or 1. Shift the drive select lever into low gear adjusted brakes.
  • Page 134 Periodic Maintenance and Adjustment 8-38 1. Locknut 2. Adjusting nut 1. Parking brake lever free play 6. Turn the adjusting nut in direction ⓐ to increase the free play or in direction ⓑ NOTE: to decrease the free play. The parking brake lever must be released 7.
  • Page 135 8-39 Periodic Maintenance and Adjustment Brake Pedal and Accelerator Pedal Lubrication WARNING Lubricate the pivoting parts. POTENTIAL HAZARD Damaged control cables. Recommended lubricant: WHAT CAN HAPPEN Lithium-soap-based grease Corrosion can result when the outer (all-purpose grease) covering of control cables becomes damaged.
  • Page 136 Periodic Maintenance and Adjustment 8-40 Rear Knuckle Upper and Lower Pivot Steering Shaft Lubrication Lubrication Lubricate the pivot points. Lubricate the knuckle upper and lower pivots Recommended lubricant: with a grease gun. Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Lithium-soap-based grease Lubrication of Drive Shaft Bearing Block...
  • Page 137 8-41 Periodic Maintenance and Adjustment Wheel Removal Loosen the wheel nuts . Elevate the vehicle and place a suitable stand under the frame. Remove the nuts from the wheel. Remove the wheel. 1. Bearing block Lubricate the bearing block. Recommended lubricant: Lithium-soap-based grease 1.
  • Page 138 Periodic Maintenance and Adjustment 8-42 Wheel Installation 1. Install the wheel and the nuts. NOTE: The arrow mark on the tire must ● point toward the rotating direction of the wheel. Tapered nuts are used for both the front ● and rear wheels.
  • Page 139 8-43 Periodic Maintenance and Adjustment Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult a service center. CAUTION: Do not try to remove the sealing caps of the battery cells.
  • Page 140 Periodic Maintenance and Adjustment 8-44 WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing.
  • Page 141 8-45 Periodic Maintenance and Adjustment Battery Maintenance 1. When the vehicle is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely rechar- ge the battery before reinstallation. CAUTION: special battery charger (constant voltage/ampere or constant voltage) is...
  • Page 142 Periodic Maintenance and Adjustment 8-46 If a fuse is blown, replace it as follows. CAUTION: 1. Turn the key to “OFF” and turn off the To prevent accidental short-circuiting, turn off electrical circuit in question. the main switch when checking or replacing 2.
  • Page 143 8-47 Periodic Maintenance and Adjustment 6. Install the battery compartment cover. Specified Fuse: 7. Close the hood. Headlight Fuse: 15.0A WARNING ECU Fuse: 15.0A POTENTIAL HAZARD Auxiliary DC Jack 10.0A Using an improper fuse Fuse: 10.0A WHAT CAN HAPPEN Signaling System 10.0A An improper fuse can cause damage to Fuse:...
  • Page 144 Periodic Maintenance and Adjustment 8-48 opening and closing procedures.） 2. Remove the cover at the rear of the headlight by pulling it off. 1. Headlight bulb holder cover 4. Remove the headlight bulb holder by pushing it in and turning it counterclock- wise.
  • Page 145 8-49 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD 1.
  • Page 146 Periodic Maintenance and Adjustment 8-50 7. Install the bulb holder by pushing it is and turning it clockwise. 8. Install the bulb holder cover and the cover at the rear of the headlight. CAUTION: Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly.
  • Page 147 8-51 Periodic Maintenance and Adjustment Headlight Beam Adjustment Tail/Brake Light Bulb Replacement If a tail/brake light bulb burns out, replace it CAUTION: as follows: It is advisable to have a service center make 1. Remove panel A (if replacing the left this adjustment.
  • Page 148 Periodic Maintenance and Adjustment 8-52 2. Remove the bulb holder（together with the bulb）by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 3. Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder. 4.
  • Page 149 8-53 Periodic Maintenance and Adjustment bolts to the specified torque. Consequently, they have a shorter service Tightening torque: life and can lead to expensive repair bills. Panel bolt: 6.5N·m（0.65 m·kgf，4.7 ft·lbf） WARNING POTENTIAL HAZARD Troubleshooting Checking the fuel system while smoking Although vehicles receive a rigid inspection or near an open flame.

  • Page 150: Solution To Common Problems In Vehicle

    Periodic Maintenance and Adjustment 8-54 Solution to Common Problems in Vehicle The below tables show some common problems that may come up when you are driving a UTV, which will help to solve these problems. To repair a UTV requires technical skills, if you cannot repair the UTV yourself, please contact your service center.
  • Page 151 8-55 Periodic Maintenance and Adjustment Problems Solutions 1. Replace Front Skid Plate with a new one. 2. Check if the gearbox or front differential / rear axles are Damaged Front Skip Plate damaged or leaking. 3. Check plastic cover for damaged and replace if needed. 1.
  • Page 152 Periodic Maintenance and Adjustment 8-56 Table 2：Solution of Common Problems in Brake System Problems Solutions 1. Check whether brake disc plates deformed or damaged. Locked braking system 2. Check whether hydraulic cylinder is locked or brake clamp assembly parts are deformed or damaged. 1.
  • Page 153 8-57 Periodic Maintenance and Adjustment Problems Solutions 1. Check if front brakes (left and right) are applying equal force to the right and left brake rotors. 2. Check if a lack of front brake power has caused the rear wheels to “lock up” locked before front wheels. 3.
  • Page 154 Periodic Maintenance and Adjustment 8-58 Table 3: Solution of Common Problems in Running System Problems Solutions 1. Check if the steering wheel nut is loose or damaged. 2. Check if the steering column clip and clip seat loose or Steering wheel is loose and shifts up and down damaged.
  • Page 155 8-59 Periodic Maintenance and Adjustment Problems Solutions 1. Check if the rear axle bearings are damaged. 2. Check if the sliding bearings connected to rear axle bearing housing and rocker arm are loose or damaged. 3. Check if the rear wheel and axle locknut are loose or Rear wheels sway...
  • Page 156 Periodic Maintenance and Adjustment 8-60 Problems Solutions 1. Check if the drive shaft spline is broken. 2. Check if the splines in left & right axles and front & rear drive shafts are broken. Front drive shaft makes 3. Check if the gears in rear drive shaft and reduction gear box noise during use.
  • Page 157 8-61 Periodic Maintenance and Adjustment Table 4: Solution of Common Problems in Electrical System Problems Solutions 1. Check if the headlight switch functions well. 2. Check if the wires are broken. Lights do not work. 3. Check if the lamps or bulbs are broken. 1.
  • Page 158 Periodic Maintenance and Adjustment 8-62 Problems Solutions 1. Check if the ECU is broken. 2. Check if the nozzle is clogged or the nozzle to the ECU connection is disconnected. 3. Check if the engine speed signal sensor is broken. 4.
  • Page 159 8-63 Periodic Maintenance and Adjustment Table5: Solution of Common Problems in Engine System Problems Solutions 1. Check and clean the core of air cleaner. Power or performance is falling. 2. Check muffler for partly blocked and clean spark arrestor. 1. Check air cleaner and admission line for leaks. 2.
  • Page 160 Periodic Maintenance and Adjustment 8-64 Problems Solutions 5. Check if the oil circuit is working properly. Engine cannot start. 6. Check if the exhaust system is blocked. 1. Check if the spark plug is loose. 2. Check if the cylinder head or cylinder body is loose. Cylinder and cylinder 3.
  • Page 161 8-65 Periodic Maintenance and Adjustment Problems Solutions Crankcase and 1. Check if the crankcase installed improperly. crankshaft 2. Check if the crankshaft is seized. 1. Check for improperly adjusted valve clearance. Valve gear 2. Check for improperly adjusted valve timing. WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot.
  • Page 162 Cleaning and Storage Cleaning CAUTION: Frequent, thorough cleaning of your vehicle Excessive water pressure may cause water will not only enhance its appearance but will seepage and deterioration of wheel bearings, improve its general performance and extend brakes, transmission seals and electrical the useful life of many components.
  • Page 163 Cleaning and Storage 6. Clean the seats with a vinyl upholstery cleaner to keep the cover pliable and WARNING glossy. POTENTIAL HAZARD 7. Automotive type wax may be applied to Operation with wet brakes after washing. all painted and chrome plated surfaces. WHAT CAN HAPPEN Avoid combination cleaner-waxes.
  • Page 164 Cleaning and Storage NOTE: Storage Use of fuel stabilizer and conditioner Long term storage（60 days or more）of your eliminates the need to drain the fuel system. vehicle will require some preventive Consult a service center if the fuel system procedures to guard against deterioration. needs to be drained instead.
  • Page 165 Cleaning and Storage apply oil to any rubber parts or the seat covers. 8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place(less than 32°F (0°C) or more than 86°F (30°C)).

  • Page 166: Specifications

    Specifications 10-1 Challenger 750 Crew Model Dimensions: Overall length 3,850 mm (151.6 in) Overall width 1,630 mm (64.2 in) Overall height 1,850 mm (72.8in) Seat height 818 mm (32.2 in) Wheelbase 2,860mm (112.6 in) Ground clearance 295mm (11.6 in) Minimum turning radius 5,150mm (202.6 in)
  • Page 167 10-2 Specifications Model Challenger 750 Crew Engine oil: Type API service SG type or higher, JASO standard MA Recommended engine oil classification CAUTION: In order to prevent clutch slippage（since the engine oil also lubricates the clutch ）, do not mix any chemical additives.
  • Page 168 Specifications 10-3 Challenger 750 Crew Model Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25L（0.22 lmp qt, 0.26 US qt） Differential gear case oil: Type SAE80 API GL-5 Hypoid gear oil Quantity: 0.32L（0.28 lmp qt, 0.34 US qt）...
  • Page 169 10-4 Specifications Model Challenger 750 Crew Transmission: Primary reduction system V-belt Secondary reduction system Shaft drive Transmission type V-belt automatic Operation Right hand operation Reverse gear 1.471 Sub transmission ratio 2.059 High 1.238 Tire: Type Tubeless Size front 26×9-12 26×10-12...
  • Page 170 Specifications 10-5 Model Challenger 750 Crew Suspension: Front suspension Double wishbone Rear suspension Double wishbone Shock absorber: Front shock absorber Coil spring/oil damper Rear shock absorber Coil spring/oil damper Wheel travel: Front wheel travel 130mm（5.12in） Rear wheel travel 150mm（5.91in） Electrical:...
  • Page 171 10-6 Specifications Model Challenger 750 Crew Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock indicator light High-range indicator light Low-range indicator light Specified fuses: Speedometer ECU normally energized 5.0A...
  • Page 172 Fault Code of Electronic Injection System 11-1 Fault Code of Electronic Injection System DTC Description Related Calibration Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow P0108 MAP Circuit High Voltage KsDGDM_MAP_ShortHigh P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh Coolant/Oil Temperature Sensor Circuit P0117...
  • Page 173 11-2 Fault Code of Electronic Injection System P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow...
  • Page 174 Fault Code of Electronic Injection System 11-3 P0563 System Voltage High KsDGDM_SysVoltHigh 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_Circuit 1616 P1693 Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low 1693 5779 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow P0138 O2S 2 Circuit High Voltage...
  • Page 175 FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS Cub Cadet LLC and the United States months, whichever comes first. If any regarding your warranty coverage, Environmental Protection Agency (EPA) emission-related part on your vehicle you should contact the Cub Cadet LLC...
  • Page 176 If the part fails before the first station. will be repaired or replaced by scheduled replacement, the Cub Cadet LLC is liable for Cub Cadet LLC according to part will be repaired or replaced damages to other engine subsection (4) below. Any such...
  • Page 177 • Cold start enrichment • Connectors and assemblies warranty claim. Cub Cadet LLC will system (soft choke) not be liable to warrant failures Evaporative Control of warranted parts caused by the •...
  • Page 178 This limited warranty is The limited warranty set forth herein Initial Purchaser. non-transferrable. Except as otherwise is given by Cub Cadet LLC with respect Must have been used for set forth herein, the limited warranty to a new Cub Cadet-branded utility residential or otherwise non- vehicle (“UTV”) to the Initial Purchaser...
  • Page 179 Cub Cadet LLC at P.O. Box 361131, Normal wear and tear resulting otherwise approved by Cub Cadet. Cleveland, Ohio 44136-0019 or call from use of the UTV. The original equipment battery 1-877-282-8684 or log on to our Use of the product that is not is covered by a limited warranty Website at www.cubcadet.com.

  • Page 180: This Warranty Does Not Cover

    This warranty does not cover GUARANTY, WHETHER WRITTEN WARRANTED PRODUCT. (SOME and Cub Cadet LLC disclaims any OR ORAL, EXCEPT AS MENTIONED STATES DO NOT ALLOW THE responsibility for: ABOVE, GIVEN BY ANY PERSON EXCLUSION OR LIMITATION OF Loss of time or loss of use of the...
  • Page 181 CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019...

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