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Calspas Cal Heat IR-100 Owner's Manual

Infrared and outdoor saunas
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2005 Owner's Manual
INFRARED AND
OUTDOOR SAUNAS
manufactured after December 1, 2004
www.calspas.com
Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.
LTR20051009, Rev. 12/17/04

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Summary of Contents for Calspas Cal Heat IR-100

  • Page 1 $5.00 2005 Owner’s Manual INFRARED AND OUTDOOR SAUNAS manufactured after December 1, 2004 www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice. LTR20051009, Rev. 12/17/04...
  • Page 2 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com Copyright 2004, 2005 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Heat™ are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

  • Page 3: Table Of Contents

    Warranty Information ..........39 Sauna Owner’s Manual Page III 12/17/04 www.calspas.com...
  • Page 4 This page intentionally left blank.

  • Page 5: Read This First

    3-6 degrees above the normal body temperature of 37ºC (98.6ºF) While hyperthermia has many health benefits, it is important not to allow your body’s core temperature to rise above 103ºF. Symptoms of excessive hyperthermia include dizziness, lethargy, drowsiness and faint- Page 1 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 6 The effects of excessive hyperthermia may include failure to perceive heat, failure to recognize the need to exit, unawareness of impending hazard, damage to pregnant women, physical inability to exit the unit and unconsciousness. Following these procedures will make your sauna sessions pleasurable. Page 2 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 7: Preparing For Your New Sauna

    In a cold- weather climate, bare trees won’t provide much privacy. Think of your sauna’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well, when you plan the location of your sauna. Page 3 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 8 (OD-100 and OD-200 models only), remember to allow access for service. It is always best to design special installations so that the sauna can still be moved, or lifted off the ground. Page 4 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 9: Electrical Set-Up Before Delivery Of Your Sauna

    NOTE: Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the sauna owner to provide a proper foundation for the sauna. Page 5 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 10 Your retailer has a wealth of information and experience about how to get the most out of your sauna. Your sauna retailer also has a full line of accessories that are engineered to complement your sauna. Page 6 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 11 It may be necessary for you to remove some items in order to provide an unobstructed passageway to the installation location. Size Specifications Model Depth Width Height IR-100 Infrared 4’ 4’ 6’ IR-200 Infrared 4’ 5’ 6’ OD-100 Outdoor 4’ 6’ 7’ OD-200 Outdoor 5’ 8’ 7’ Page 7 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 12: Assembling Your Sauna

    Please refer to the Appendix section for the parts list and verify that your sauna model is complete. Tool List Portable Drill Screw Driver Rubber Mallet Estimated Time for Completion: IR-100 and IR-200 2 hours 15minutes OD-100 and OD-200 2 hours 30 minutes Page 8 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 13: Ir-100 Assembly

    (Figure 2). 8. Place the outside trim piece(s) flush with top of the roof. 9. Plug in all seven male heater plugs into the corresponding female receptacles on the junctions box (Figure 3). Page 9 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 14 NOTE: It is advised that all electrical connections be made by a licensed electrician. Some sauna models are 220V. Check with your dealer to make sure what your sauna is. Figure 2. IR-100 assembly Figure 3. IR-100 electrical plan Page 10 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 15 2. Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W soft-white light bulb is recommended for outside use. Page 11 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 16: Ir-200 Infrared Assembly Instructions

    7. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top (Figure 5). 8. Place the outside trim piece(s) flush with top of the roof (Figure 5). Page 12 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 17 NOTE: It is advised that all electrical connections be made by a licensed electrician. Some sauna models are 220V. Check with your dealer to make sure what your sauna is. Figure 6. Electrical plan Page 13 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 18 2. Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W soft-white light bulb is recommended for outside use. Page 14 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 19: Od-100 Assembly

    Attach the center pieces and place between the two front and two back panels. Then place the corner piece and attach it to the wall panels. Repeat these steps, as necessary, to complete the wall assembly. Figure 7. OD-100 assembly Page 15 Gazebo Owner’s Manual 12/17/04 www.calspas.com...
  • Page 20 6. Place the heater bracket around the heater and secure it in place. WARNING: IT WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP. DO NOT ATTEMPT TO LIFT IT BY YOURSELF. Figure 8. OD-100 assembly Page 16 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 21 NOTE: It is advised that all electrical connections be made by a licensed electrician. Some sauna models are 220V. Check with your dealer to make sure what your sauna is. Figure 9. OD-100 assembly Page 17 Gazebo Owner’s Manual 12/17/04 www.calspas.com...
  • Page 22 2. Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W soft-white light bulb is recommended for inside use. Page 18 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 23: Od-200 Assembly

    Attach the center pieces and place between the two front and two back panels. Then place the corner piece and attach it to the wall panels. Repeat these steps, as necessary, to complete the wall assembly. Figure 10. OD-200 assembly Page 19 Gazebo Owner’s Manual 12/17/04 www.calspas.com...
  • Page 24 6. Place the heater bracket around the heater and secure it in place. WARNING: IT WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP. DO NOT ATTEMPT TO LIFT IT BY YOURSELF. Figure 11. OD-200 assembly Page 20 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 25 NOTE: It is advised that all electrical connections be made by a licensed electrician. Some sauna models are 220V. Check with your dealer to make sure what your sauna is. Figure 12. OD-200 assembly Page 21 Gazebo Owner’s Manual 12/17/04 www.calspas.com...
  • Page 26 2. Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W soft-white light bulb is recommended for inside use. Page 22 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 27: Operating Your Sauna

    Press the ‘Time/Temp Set’ button. The last stored temperature setting flashes on the digital display. 2. With the digital display flashing, press the ‘On/Off’ button. The last stored time-setting flashes on the digital display. Page 23 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 28 If the “OH” (overheated) appears on the control screen, this indicates that the system overheated. To restart, let the system cool, then press the ‘On/Off’ button on the control panel to reset the system. Page 24 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 29 Electrical installation must be made by a licensed electrician in accordance with the National Electrical Code and local regulations. Remove the heater’s electrical box cover and connect the feed with wires to the terminal block. Use only copper wire, suitable for a minimum of 90˚C (194˚F). Page 25 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 30 The area from “OFF” to “ON” is the operating zone. This is the only time the heater is on. Delay Zone The area from “9” to “ON” is the delay zone. This means the heater can be programmed to come on up to nine hours later. Page 26 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 31: Using The Marine Grade Audio System

    Press and hold the button for one second to turn off the power. Switches the operation mode among the ratio mode, etc. [ SCN ] button Performs scan play for 10 seconds for each track while in CD mode. Page 27 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 32 Press and hold the button for about two seconds when the following symp- toms occur: • Nothing happens when buttons are pressed. • Display is not accurate. button Ejects a CD when it is loaded into the unit. Page 28 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 33: Installation

    Figure 16. Stereo back plate Figure 17. Stereo back plate Antenna 1. Plug the antenna into the back of the stereo unit. 2. Mount the antenna underneath the bench with the provided screws. Page 29 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 34 4. Mount the speaker on the underside of the bench seat in the right corner. 5. Run the power cord under the main bench and plug it into the main junction box. Page 30 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 35: Cleaning And Maintaining Your Sauna

    WARNING: NEVER USE OR APPLY ANY TYPE OF SEALANT, FINISH, COATING OR OIL TO THE INTERIOR SURFACES OF YOUR SAUNA. THE HIGH TEMPERATURES IN YOUR SAUNA MAY CAUSE THE RELEASE OF HARMFUL, OR EVEN FATAL, TOXIC FUMES. Page 31 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 36: Appendix

    Pull the radio/CD out and ensure that all connections in the back are secured firmly to the radio/CD head unit. 3). Make sure the antenna is securely plugged into the antenna jack on the radio. PROBLEM: Radio/CD player is not working properly Page 32 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 37 3). Check the fuse for the radio. (Refer to the radio Owner’s Manual on how to remove it) PROBLEM: Rear heaters are not producing heat (infrared). SOLUTION: 1). Remove half-bench and lower skirt (below full-bench). Check power box to ensure all connec- tions are firmly plugged into junction box. Page 33 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 38: Accessories

    The following is a list of all the accessories that you can use with your Cal Sauna. If you wish to order an accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas.com. Page 34 Sauna Owner’s Manual...
  • Page 39 Appendix If you choose to have wooden flooring added to your sauna, the following information will aid you during the ordering process. Model Part Number IR-100 OPTU468-IR100 IR-200 OPTU468-IR200 OD-100 OPTU468-OD100 OD-200 OPTU468-OD200 Page 35 Sauna Owner’s Manual 12/17/04 www.calspas.com...

  • Page 40: Replacement Parts

    Bench Top, 19 1/2”x53 1/2”, Aspen W0027100253 Bench Top, 11 1/2”x21 3/4”, Aspen W0027100254 Bench Leg Support, 8 1/2”x19 1/2”, Aspen W0027100255 Bench Leg Panel, 19 1/2”x21 3/4”, Aspen W0027100297 Plugs, Flat, 3/8” Wood, Aspen HAR13800320 Page 36 Sauna Owner’s Manual www.calspas.com 12/17/04...
  • Page 41 Bench Support, 16 1/2”x34”, Extreme, Aspen W0027100193 Top Bench, 19 1/2”X17”, Sauna, Aspen W0027100234 Bench Support, Aspen W0027100272 2”X2”X83” Connector, Aspen (887, S400) W0027306279 Outside Connector Frame, Roof, Aspen W0027306203 Inside Frame, Roof, Extreme, Aspen W0027100194 Page 37 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 42 Top Panel, 60”x96”, Sauna, Aspen W0027100230 5”X8” Composition Roof Top W0027211493 Bottom Panel, 57”x93”, Sauna, Aspen W0027100228 Sauna Heater, 8.0kW 240V HEA14000380 CD Player, AM/FM Cassette, Clarion Marine ELE09300017 Clarion 4” Marine Speakers ELE09300023 Page 38 Sauna Owner’s Manual www.calspas.com 12/17/04...

  • Page 43: Warranty Information

    Sauna stereo systems are delivered with their own manufacture warranty. For more information, please see their warranties in the owner’s information package that was delivered with your sauna for more information. Page 39 Sauna Owner’s Manual 12/17/04 www.calspas.com...
  • Page 44 Pomona, CA 91766, or call (800) 225-7727. age to any property, however arising. • • 1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com 12/17/04 This Limited Warranty is effective for barbecues manufactured after November 1, 2004...
  • Page 48 It will be valuable if service is required. Sauna Model: Sauna Serial Number: Date Purchased: Date Installed: Dealer’s Phone Number: Dealer’s Address: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com 12/17/04...

This manual is also suitable for:

Cal heat ir-200Cal heat od-100Cal heat od-200

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