Koganei ELEWAVE EW2G10 S Series Owner's Manual

Low profile electric slider with point input type controller with cc-link type controller
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ELEWAVE SERIES
Low Profile Electric Slider
With point input type controller
With CC-Link type controller    
OWNER'S MANUAL
注:bタイプの使用サイズは左右 50mm〜120mm未満
  このデータからの縮率は 50%〜120%未満
[Main unit]
EW2G10 □ S
EW2G10 □ H
EW2G12 □ S
EW2G12 □ H
EW2G16 □ S
EW2G16 □ H
[Controller]
EW2C-H-NP
EW2C-H-PN
EW2C-H-CC
EW2C-H-CCD
X435295 Ver.1.0
Ver. 1.0

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Summary of Contents for Koganei ELEWAVE EW2G10 S Series

  • Page 1 X435295 Ver.1.0 ELEWAVE SERIES Low Profile Electric Slider 注:bタイプの使用サイズは左右 50mm〜120mm未満   このデータからの縮率は 50%〜120%未満 With point input type controller With CC-Link type controller     OWNER’S MANUAL Ver. 1.0 [Main unit] EW2G10 □ S EW2G10 □ H EW2G12 □ S EW2G12 □ H EW2G16 □ S EW2G16 □...
  • Page 2: Table Of Contents

    Contents Chapter 1 Safety Precautions 4-3-4-3-9 List of output data ��������������������������������� 35 4-3-4-3-10 Details of output data �������������������������� 36 1-1 Safety �������������������������������������������������������������������������� 2 4-3-4-3-11 List of output signals ��������������������������� 41 1-2 Precautions ����������������������������������������������������������������� 2 4-3-4-3-12 Details of output signals ��������������������� 41 Chapter 2 System Configuration 4-3-5 Timing chart ������������������������������������������������...
  • Page 3: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions Chapter 1 Safety Precautions Thank you very much for purchasing the Elewave Series Low Profile Electric Slider� This OWNER’S MANUAL describes the features and how to operate this product� Please read the manual carefully and use the product in a correct manner� 1-1 Safety Always observe the safety instructions and precautions listed in this manual�...
  • Page 4: Chapter 2 System Configuration

    Chapter 2 System Configuration Chapter 2 System Configuration 2-1 Entire system configuration The Low Profile Electric Slider consists of the following major components� ● Point input type controller AX333̲ALL(CC)̲JY3 KOGANEI EW2TB I/O cable 1 m POWER STOP (supplied with the controller)
  • Page 5: Options And Accessories

    Chapter 2 System Configuration 2-2 Options and accessories 1� Controller • When Option -NP is selected, the controller EW2C-H-NP and the following accessories are included in the package� Please confirm at time of purchase� Power cable (EW2KP): 1 pc� I/O cable (EW2KI): 1 pc� •...
  • Page 6: Setting Up For Operation

    Chapter 2 System Configuration 2-3 Setting up for operation Reference Procedure section Installation and Installation connection ↓ Connect the power supply, controller, actuator, and personal Connections computer or teaching box� ↓ Turning on the power ↓ Settings Setting the actuator Note Set the specified actuator number�...
  • Page 7: Chapter 3 Main Unit

    Chapter 3 Main Unit Chapter 3 Main Unit 3-1 Handling the main unit 3-1-1 Precautions (1) Do not apply excessive external force or shock to the workpiece mounted on the table or main unit� Applying excessive external force or shock could cause the parts to be damaged or move out of alignment�...
  • Page 8: Mounting

    Chapter 3 Main Unit 3-2 Mounting (1) You can mount the product in any position, but the flatness of the mounting surface of the mating part, such as the workpiece and base, must be 0�02 mm or less� Poor flatness could result in a loose guide or increased rolling resistance, or adversely affect the service life�...
  • Page 9: Mounting A Workpiece

    Chapter 3 Main Unit 3-2-2 Mounting a workpiece EW2G□R EW2G□, EW2G□C End plate Maximum Maximum thread Maximum thread Maximum thread Model Bolt used tightening torque depth depth depth N•m A mm B mm C mm EW2G10□ M3×0�5 0�63 EW2G12□ M4×0�7 1�5 End plate EW2G16□...
  • Page 10 Chapter 3 Main Unit - 9 -...
  • Page 11: Chapter 4 Controller

    Chapter 4 Controller Chapter 4 Controller ① 4-1 Appearance and functions ② 4-1-1 Point input type (NPN model and PNP model) ③ ① POWER LED Lights when the power supply is turned on� ② ALARM LED Shows the state of the controller� (See the table below on the right) ③...
  • Page 12: Installation And Connection To External Devices

    Chapter 4 Controller 4-2 Installation and connection to external devices 4-2-1 Controller installation (1) Installation Use M4 screws in the 5-mm U-grooves on the back of the controller to secure it to a rack that has good thermal conductivity� (2) Installation (DIN rail installation) If you have purchased a DIN rail mounting plate, use the 5-mm U-grooves on the back of the controller to secure it to the DIN rail mounting plate with the supplied M4 screws�...
  • Page 13: Wiring Precautions

    Chapter 4 Controller 4-2-4 Wiring precautions For conformity to the CE marking standards, the following measures are required, for example, when connecting the controller to peripheral devices� • Install a clamp filter (two turns) to the power cable� • Install a clamp filter to the controller side of the connecting cable� •...
  • Page 14: Details Of Input Signals

    Chapter 4 Controller 4-3-2 Details of input signals There are 8 dedicated command inputs as input signals� ○Dedicated command inputs Dedicated command inputs are inputs to control from an external device, such as a programmable controller� To accept the START and ORG inputs, the READY, BUSY, and STOP signals must meet the following conditions�...
  • Page 15: Details Of Output Signals

    Chapter 4 Controller 4-3-3 Details of output signals There are 4 output signals: READY, BUSY, INPOS, and HOLD� ON and OFF refer to the turning on and off of the output transistor� ○Dedicated outputs These outputs are for signal interaction with a programmable controller, etc� ■...
  • Page 16 Chapter 4 Controller Wiring examples (NPN model) • When the controller’s internal power supply is used EW controller Power connector DC power supply F. G. 24 VDC I/O connector 24V IN Input terminal Output POS0 POS1 POS2 POS3 POS4 START STOP Output terminal...
  • Page 17 Chapter 4 Controller Wiring examples (PNP model) • When the controller’s internal power supply is used EW controller Power connector DC power supply F. G. DC24V I/O connector Output 24V IN Input terminal POS0 POS1 POS2 POS3 POS4 START STOP Output terminal Input...
  • Page 18: Cc-Link Input/Output Information

    Chapter 4 Controller 4-3-4-2 CC-Link input/output information (CC-Link remote I/O type controller) (1) Correspondence table between the master station and buffer memory EW2C-H-CC uses remote I/O (when one station is occupied, 16 inputs/16 outputs)� Example) When the station number is set to “01” Example) When the station number is set to “01”...
  • Page 19: Cc-Link Input/Output Information

    Chapter 4 Controller 4-3-4-3 CC-Link input/output information (CC-Link remote device type controller) (1) Setting operation mode Select operation mode using parameters� Set parameter No� 62 (setting of the number of CC-Link stations) by using the support software� (Refer to P� 72�) You can also set operation mode by writing the station to occupy via CC-Link (refer to P�...
  • Page 20 Chapter 4 Controller Remote input Number of occupied addresses (RX) 1-address occupation 2-address occupation 4-address occupation (6) Communicating with the master station RX (n+0)0 RX (n+0)F Domain The address allocation of each operation mode is as follows: Domain RX (n+1)0 RX (n+1)F System area PLC address...
  • Page 21 Chapter 4 Controller Example: When the station number is set to “01” and the number of stations is 1 Master station buffer area Remote input Signal Remote output Signal Address Address Data input Data output Controller Controller PLC address (RX) assignment (RY) assignment...
  • Page 22: Output Data

    Chapter 4 Controller 4-3-4-3-1 Lists of input/output signals and input/output data Description of input signals Description of output signals Description of input signal Description of output signal Description of input signal 1-address One-station 2-address Two-station 4-address Four-station Description of output signal 1-address 2-address 4-address...
  • Page 23: Station Occupied)

    Chapter 4 Controller 4-3-4-3-2 One-station mode (Remote device: One station occupied) In this mode, the point data is specified first in the same way as when the point type or remote type is used� The current position may be set as the point data� Only basic data, such as the current position and current error information, can be obtained�...
  • Page 24: Stations Occupied)

    Chapter 4 Controller 4-3-4-3-3 Two-station mode (Remote device: Two stations occupied) In this mode, operation can be performed by specifying the position directly without using point data� You may specify the point data first for operation� In addition to the current position and current error information, point data, parameter data, and other data can be obtained�...
  • Page 25 Chapter 4 Controller <PLC => Controller> PLC-side remote output (PLC => Controller) Device No. Code Item Value (decimal) RY (n+0)0 POS0 Point 0 bit setting Binary data Device No. Code Item Value (decimal) RY (n+0)1 POS1 Point 1 bit setting Point Numbers 0 to 31 RY (n+0)2 POS2...
  • Page 26: Stations Occupied)

    Chapter 4 Controller 4-3-4-3-4 Four-station mode (Remote device: Four stations occupied) In this mode, operation can be performed by specifying the position directly without using point data� You may specify the point data first for operation� You can set point data and initialize data� In addition to the current position and current error information, point data, parameter data, and other data can be obtained�...
  • Page 27 Chapter 4 Controller <PLC => Controller> PLC-side remote output (PLC => Controller) Device No. Code Item Value (decimal) Device No. Code Item Value (decimal) RY (n+0)0 POS0 Point 0 bit setting Binary data RY (n+0)1 POS1 Point 1 bit setting RY (n+0)0 POS0 Point 0 bit setting...
  • Page 28: List Of Input Data

    Chapter 4 Controller ○: Available ×: Unavailable 4-3-4-3-5 List of input data Code Description One-station occupancy Two-station occupancy Four-station occupancy ○ ○ WD�MD Mode data × ○ ○ WD�POSL Lower data of position (x0�01 mm) × ○ ○ WD�POSU Upper data of position (x0�01 mm) ×...
  • Page 29 Chapter 4 Controller (3) WD�SPD Function Set this when specifying the speed� Unit: (mm/s) Data format Data name WD.SPD Data position 16bit Example: For 50 mm/s Data name WD.SPD Data name WD.SPD Data position 16bit Data position 50 (hexadecimal: 32) Example: For 50 mm/s Data name WD.SPD...
  • Page 30 Chapter 4 Controller (6) WD�PRM�DU, WD�PRM�DL Function Set this when specifying the parameter data� Also, set this when specifying the actuator number� Data format Data name WD.PRM.DU WD.PRM.DL Lower 16 bits Upper 16 bits Data position Total 32 bits Example: For data -1600 Data name WD.PRM.DU WD.PRM.DL...
  • Page 31: List Of Input Signals

    Chapter 4 Controller 4-3-4-3-7 List of input signals ○: Available ×: Unavailable Description of input signal Description of out 1-address 2-address 4-address Description Code Code occupation occupation occupation ○ ○ ○ POS0 Point 0 bit setting READY ○ ○ ○ POS1 Point 1 bit setting BUSY...
  • Page 32: Details Of Input Signals

    Chapter 4 Controller 4-3-4-3-8 Details of input signals (1) POS0 - POS4 Function Sets the point number� For the bit point number, refer to P� 13� Signal ON: Bit ON OFF: Bit OFF (2) START Function Executes operation based on the point data of the point number specified in POS0 to POS4� Signal ON: Starts operation�...
  • Page 33 Chapter 4 Controller (9) I�PNT Function Deletes all point data� Signal ON: Executes point data deletion� (10) I�PRM Function Resets parameter data to their initial values� Actuator No� WD�PRM�DU data, WD�PRM�DL data Signal ON: Executes initialization� Remarks The first 2 digits of the serial No� on the actuator unit are the actuator No� Check the actuator No�...
  • Page 34 Chapter 4 Controller (18) R�VER Function Reads the controller software version number� Data to be read (when two stations are occupied) RD�DU data, RD�DL data Data to be read (when four stations are occupied) RD�PRM�DU data, RD�PRM�DL data Signal ON: Executes read operation� Remarks The version data and revision data are stored in DU and DL, respectively�...
  • Page 35 Chapter 4 Controller (25) W�PNT�SPD Function Writes the moving speed in the point data of the point number specified in POS0 to POS4� Moving speed WD�SPD data Signal ON: Executes write operation� Remarks If no O�WRITE signal is output, check the error number and point data�  E ven without any output, the write may have been completed normally depending mainly on the number of units connected and transmission rate�...
  • Page 36: List Of Output Data

    ○ ○ ○ O.POS4 POS4 check signal output × ○ ○ ○ O.START START check signal output × ○ ○ ○ O.STOP STOP check signal output × Chapter 4 Controller ○ ○ ○ O.ORG ORG check signal output × ○ 4-3-4-3-9 List of output data ○: Available △: Covered by another data ×: Unavailable ○...
  • Page 37: Details Of Output Data

    Chapter 4 Controller 4-3-4-3-10 Details of output data (1) RD�NPU, RD�NPL Function Stores the current position when obtained� Unit: (x0�01 mm) Data format Data name RD.NPU RD.NPL Upper 16 bits Lower 16 bits Data position Total 32 bits Data name RD.NPU RD.NPL Upper 16 bits...
  • Page 38 Data name RD.MD Chapter 4 Controller Data position 16bit Data name RD.MD (4) RD�MD Example: For mode A Data position 16bit Function Stores the mode data in the point data when obtained� Data format Data name Data name RD.MD RD.MD Data position Example: For mode A 16bit...
  • Page 39 Data name RD.LV Data position 16bit Chapter 4 Controller (8) RD�PRM�DU, RD�PRM�DL Example: For level 5 Function Stores the parameter data and actuator number when obtained� Data name RD.LV In addition, when version information is obtained, the version data and revision data are stored in the first 16 bits and last 16 bits, respectively�...
  • Page 40 Chapter 4 Controller (9) RD�DU, RD�DL Function Stores data in the point data, parameter data, and actuator number when obtained� In addition, when version information is obtained, the version data and revision data are stored in the first 16 bits and last 16 bits, respectively� Data format Data name RD.DU...
  • Page 41 Chapter 4 Controller (10) RD�ERR�H01 - RD�ERR�H89 Function Stores past error history� In addition, when version information is obtained, the version data and revision data are stored in the first 16 bits and last 16 bits, respectively� Data format Data name RD.ERR.H01 Upper 8 bits Lower 8 bits...
  • Page 42: List Of Output Signals

    Chapter 4 Controller 4-3-4-3-11 List of output signals ○: Available ×: Unavailable 1-address 2-address 4-address Description Code occupation occupation occupation ○ ○ ○ READY Preparation completed output ○ ○ ○ BUSY Command execution in progress output ○ ○ ○ INPOS Positioning completed output ○...
  • Page 43 Chapter 4 Controller (5) O�ACT Function Actuator operation in progress output Unlike the BUSY signal, this signal is not related to dedi- cated command input signals� This signal is OFF while the HOLD signal is ON� Signal ON: Actuator operating OFF: Actuator stopped (6) O�WRITE Function...
  • Page 44: Timing Chart

    Chapter 4 Controller 4-3-5 Timing chart (1) When the power is turned on Normal condition Power supply Max. 500 ms READY output Alarmed condition Power supply READY output Before inputting a dedicated command, check that the READY output is turned ON after the power has been supplied�...
  • Page 45 Chapter 4 Controller 2� Positioning mode, for A, I Poi n t No. POS0 - 4 Retention of data START input Min. 10 ms Max. 30 ms BUSY output INPOS output HOLD output ① Input the point No� in POS0 to POS4� Maintain this input state until BUSY output turns ON� (Changing the input state too early could cause mis-recognition of data�) ②...
  • Page 46: Timing Charts For Ew2C-H-Ccd

    Chapter 4 Controller 4-3-5-2 Timing charts for EW2C-H-CCD The communication delay time differs depending on the number of units connected and transmission rate� The wait time is longer than stated here because there is a communication delay time� Control must take account of communication delays�...
  • Page 47 Chapter 4 Controller 3� Point operation Positioning mode/A and I modes 3. For point operation, positioning mode/A and I modes Retention of data POS0 - 4 input START input BUSY output 3. For point operation, positioning mode/A and I modes Retention of data INPOS output POS0 - 4 input...
  • Page 48 Chapter 4 Controller 5� When operation input remains on after operation ends (Example: Point operation Positioning 5. To continue START input after completing operation (Example: Point operation in positioning mode) mode) 5. To continue START input after completing operation (Example: Point operation in positioning mode) Retention of data POS0 - 4 input Retention of data...
  • Page 49 O.ACT output Max. 30 ms Chapter 4 Controller 7� Constant-speed movement operation 7. Movement at constant speed operation XINC, XDEC input BUSY output INPOS output HOLD output O.ACT output Max. 30 ms Max. 5 ms ① At the rise of an operation command input, BUSY output turns ON� ②...
  • Page 50 Min. 30 ms Max. 30 ms Chapter 4 Controller 9. Direct operation, gripping mode F or U, C, and O modes 9� Direct operation Pushing mode/U, C, and O modes Sample pushing position setting operation Operation to set sample gripping position Various data Retention of data WD.MD input, etc.
  • Page 51 Mode Position Speed Pushing level Operation Code Remarks WD.POSL WD.MD WD.SPD WR.LV WD.POSU Chapter 4 Controller ○ △ ○ △ Direct operation Depends on mode DR.START ○ ○ ○ Operation to set minimum sample pushing position × GMIN (2) When executing data-related commands ○...
  • Page 52 Chapter 4 Controller 12� Initialization Error history 12. Initialization Error history I.ERR input O.WRITE output Past error history Value reaches 0 RD.ERR.H01 output, etc. Max. 30 ms ① At the rise of a dedicated command input, O�WRITE output turns ON� 12.
  • Page 53 Chapter 4 Controller 14� Point data write Immediate data setting 14. Writes point data Direct settings Various data Retention of data WD.MD input, etc. POS0 - 4 input Retention of data W.PNT.ALL, W.PNT.MD input, etc. O.WRITE output Min. 30 ms Min.
  • Page 54 ○ Speed W.PNT.SPD × × × ○ Pushing level × × × W.PNT.LV Chapter 4 Controller 15� Point data deletion 15. Deletes point data Retention of data POS0 - 4 input D.PNT input O.WRITE output ① Select the point No� in POS0 to POS4� Maintain this input state until O�WRITE output turns ON� (Changing the input state too early could cause mis-recognition of data�) ②...
  • Page 55 Max. 30 ms Chapter 4 Controller 17� Parameter data write Parameter data 17. Writes parameter data Parameter data 16. Writes parameter data Current position Parameter No. Retention of data WD.PRM.NO input W.NP.GMIN, W.NP.GMAX etc., input Parameter data Retention of data WD.PRM.DL, WD.PRM.DU input O.WRITE output W.PRM input...
  • Page 56 Chapter 4 Controller 19� Point data read Point data 19. Reads point data Point data POS0 - 4 input Retention of data R.PNT.ALL, R.PNT.MD input, etc. RD.MD input, etc. RD.POSL input, etc. Min. 10 ms Max. 30 ms ① Select the point No� in POS0 to POS4� Maintain this input state until O�WRITE output turns ON� Storage destination Address (Changing the input state too early could cause mis-recognition of data�)
  • Page 57 ○ ○ ○ ○ 4-addresses R.PNT.ALL occupied Min. 10 ms Max. 30 ms ○ Mode R.PNT.MD × × × ○ Position R.PNT.POS × × × Chapter 4 Controller ○ Speed R.PNT.SPD × × × Storage destination Address 押付レベル ○ R.PNT.LV ×...
  • Page 58 When 2-addresses occupied RD.DU R.PRM RD.PRM.DL When 4-addresses occupied Max. 30 ms Max. 30 ms RD.PRM.DU Chapter 4 Controller Code Address selection Storage destination Code Address selection Storage destination 22� Data output clear 21. Clears data output RD.DL RD.DL When 2-addresses occupied When 2-addresses occupied RD.DU RD.DU...
  • Page 59: Actuator Number Setting

    Chapter 4 Controller 4-4 Actuator number setting Set the actuator number in the following table in accordance with the actuator type� EW2G10□ EW2G10□ EW2G10□ EW2G10□ EW2G10□ EW2G10□ Model S-10 S-30 S-50 H-10 H-30 H-50 Actuator No. 10     11 EW2G12□ EW2G12□ EW2G12□...
  • Page 60 Chapter 4 Controller 4-5-1 Point setting method Point editing is performed with a personal computer, teaching box, or W�PNT�** (EW2C-H-CCD only)� For the communication parameters and cable specifications, see “4-7 Communication” on P� 61� Point editing via communication is done by using general-purpose communication software or dedicated support software�...
  • Page 61: How To Use The Size Detecting Function

    Chapter 4 Controller 4-6 How to use the size detecting function 4-6-1 When using an actual workpiece for size detecting range setting Procedure Communication command Remarks ① Execute return to origin� @0,ORG ② Place the minimum sample in @0,GMIN, C (O), speed, Use HOLD ON to save the pushing force pushing position in PRM32...
  • Page 62: Communication

    Chapter 4 Controller 4-7 Communication To communicate (initialization/point data and parameters/operation) with an external device (USB- RS485 converter/teaching box), connect to the “S1” connector� For daisy chain connection, connect to “S2�” Note 1: For controller settings, use the USB-RS485 converter or teaching box. 4-7-1 Communication parameter specifications Communication specifications Item...
  • Page 63: List Of Communication Commands

    Chapter 4 Controller 4-7-5 List of communication commands Classification Command Operand 1 Operand 2 Operand 3 Operand 4 Operand 5 Command description Returns to origin MOVD Coordinate Speed Executes coordinate specified value (mm) (mm/s) movement MOVH Coordinate Speed Force Executes coordinate specified value (mm) (mm/s) pushing operation...
  • Page 64: Details Of Communication Commands

    Chapter 4 Controller 4-7-6 Details of communication commands (1) ORG Function Return to origin� Format @address,ORG c/r Transmission example @0,ORG c/r Response OK c/r (2) MOVD Function Performs positioning to the specified position (absolute position of origin reference) at the specified speed� Format @address,MOVD,position,speed c/r Transmission example 1 @0,MOVD,3�5, 50 c/r...
  • Page 65 Chapter 4 Controller (6) X+ (X−) Function Moves by only the specified distance to + side (- side) at the speed shown below� Movement distance = PRM25/100 [mm] Moving speed = PRM24 [mm/s] Format @address,X+c/r Transmission example @0,X+c/r Response OK c/r (7) XINC (XDEC) Function Moves continuously at the speed shown in the following equation to +...
  • Page 66 Chapter 4 Controller (11) ?PNT Function Reads the specified point data� Format @address,?PNT, point No� c/r Transmission example @0,?PNT, 10 c/r OK,A, 5�00, 35 c/r ・・・・・Absolute position of 5 mm, speed of 35 mm/s Response Explanation For the contents of the response data, refer to P� 58� (12) ?ORG Function Confirms whether return to origin has been completed or not�...
  • Page 67 Chapter 4 Controller (14) ?DIO Function Reads custom input/output status� Format @address, ?DIO c/r Transmission example @0,?DIO c/r Response OK, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 c/r 0: OFF READY BUSY 1: ON INPOS HOLD STOP START...
  • Page 68 Chapter 4 Controller (17) ?EALL Function Reads alarm and error history records� (Up to 16 latest records� The latest record is added to the right end�) Format @address,?EALL c/r Transmission example @0, ?EALL c/r Response OK, 32, 01, 03 c/r (In this case, 03 indicates the latest error record�) Note: Alarm No�...
  • Page 69 Chapter 4 Controller (22) IPRM Function Resets parameters to their initial values� Format @address, IPRM, actuator No� c/r Transmission example @0, IPRM, 10 c/r Response OK c/r * The first 2 digits in the serial No� on the actuator unit are the actuator No� Check the actuator No�...
  • Page 70: Parameters

    Chapter 4 Controller 4-8 Parameters The controller does not have any potentiometer, dip switches, or any other hardware adjustment mechanism� Instead, it uses parameters that can easily be set with a personal computer, the teaching box, or W�PRM�** (for EW2C-H-CCD only)� This section describes how to change and set the parameters, and gives details of each parameter�...
  • Page 71: Explanation Of Parameters

    Chapter 4 Controller 4-8-2 Explanation of parameters PRM0 : Actuator No� Displays the actuator No� This parameter is only for reading� Change it by initializing parameters� PRM1 : (+) software limit Sets the (+) side actuator movement range� (Enabled only in operation mode A, I, C, or O�) For safety, always set a suitable value�...
  • Page 72: Initial Value

    Chapter 4 Controller PRM21 : Stroke Input the effective stroke of the actuator� Input range 5 to 19995 (×0�01 mm) Actuator No� 10,15 11,16 12,17 20,25 21,26 22,27 23,28 30,35 31,36 32,37 33,38 Initial value 1000 3000 5000 2000 4000 6000 8000 2000...
  • Page 73: List Of Errors

    Chapter 4 Controller PRM35 : Origin shift distance Sets the virtual origin� Always execute return to origin after setting it� When executing return to origin, the product temporarily returns to its mechanical origin and then moves the distance set for the origin shift position to complete return to origin� And, that position becomes 0�...
  • Page 74 Chapter 4 Controller (2) Operation related Error No� Item Description Error Running Another command is already being executed, so this Cause command cannot be accepted Wait until the current command finishes before inputting Countermeasure the new command Origin incomplete Error Command cannot be executed because the origin return Cause has not been completed...
  • Page 75: Easy Mode

    Chapter 4 Controller 4-10 Easy mode In this mode, you can perform operation with the same control as for the air cylinder� Changing PRM14 (initial value: 0) to 1 sets the control method to the single solenoid type, and changing it to 2 sets the control method to the double solenoid type� (The setting changes when the power is turned off and on again�) [Relevant controllers] EW2C-H-NP, EW2C-H-PN, EW2C-H-CC...
  • Page 76: Details Of Output Signals For Easy Mode

    Chapter 4 Controller <Single solenoid type> ■ IN/OUT operation start input (START0) Performs pushing operation based on the set data from the current position� ON: Performs pushing operation in the OUT-side direction� OFF: Performs pushing operation in the IN-side direction� <Double solenoid type>...
  • Page 77: Parameters

    Chapter 4 Controller 4-10-4 Parameters PRM14 : Mode selection (except for EW2C-H-CCD) Selects operation mode� The mode changes when the power is turned off and on again� Input range 0 to 2 Meaning 0: Standard mode 1: Easy mode (single solenoid type) 2: Easy mode (double solenoid type) Initial value PRM17 : OUT-side pushing speed in easy mode (except for EW2C-H-CCD)
  • Page 78: Time Charts

    Chapter 4 Controller 4-10-5 Time charts (1) When the power is turned on Normal condition Power supply Max. 500 ms READY output Alarmed condition Power supply READY output Before inputting a dedicated command, check that READY output is turned ON after the power has been supplied�...
  • Page 79 Chapter 4 Controller ■ Always use pulse inputs for dedicated commands� If an input is left ON, the next command cannot be executed� 2� Double solenoid type START0 input Max. 30 ms START1 input Max. 30 ms STOP input SEN0 output SEN1 output OUT-side IN-side...
  • Page 80 Chapter 4 Controller - 79 -...
  • Page 81: Chapter 5 Troubleshooting

    Chapter 5 Troubleshooting Chapter 5 Troubleshooting 5-1 If a problem occurs When informing Koganei of trouble, please provide information that is as detailed as possible about the following items� Item Description (Example) Controller model What? Actuator model Power supply Time of purchase (Serial No�)
  • Page 82: List Of Alarms

    Chapter 5 Troubleshooting 5-3-1 List of alarms Alarm No� Alarm Meaning Probable cause Countermeasure Overtimes • Excessive load 1) Problem with usage 1) Decrease the load • Cable disconnected 2) Connecting cable is 2) Inspect the cable continuity broken or connection is defective 3) Check for external interference 3) Mechanical lock...
  • Page 83: Chapter 6 Specifications

    Chapter 6 Specifications Chapter 6 Specifications 6-1 Basic specifications of main unit Item Model EW2G10□H EW2G10□S EW2G12□H EW2G12□S EW2G16□H EW2G16□S φ10 φ12 φ16 Motor size Type High speed High torque High speed High torque High speed High torque Motor Brushless motor Maximum thrust Note 1 0�6...
  • Page 84: Basic Specifications Of The Controller

    Chapter 6 Specifications 6-2 Basic specifications of the controller ● Point input type controller (NPN model) Model EW2C-H-NP Item Motor drive method Square wave drive Control method Closed loop control Note 1 Operating method PTP, force control Origin detection method Detection at the stroke end Location detection method Hall IC output...
  • Page 85 Chapter 6 Specifications ● Point input type controller (PNP model) Model EW2C-H-PN Item Motor drive method Square wave drive Control method Closed loop control Note 1 Operating method PTP, force control Origin detection method Detection at the stroke end Location detection method Hall IC output Minimum setting distance 0�05mm...
  • Page 86 Chapter 6 Specifications ● CC-Link remote I/O type controller Model EW2C-H-CC Item Motor drive method Square wave drive Control method Closed loop control Note 1 Operating method PTP, force control Origin detection method Detection at the stroke end Location detection method Hall IC output Minimum setting distance 0�05mm...
  • Page 87 Chapter 6 Specifications ● CC-Link remote device type controller Model EW2C-H-CCD Item Motor drive method Square wave drive Control method Closed loop control Note 1 Operating method PTP, force control Origin detection method Detection at the stroke end Location detection method Hall IC output Control Minimum setting distance...
  • Page 88 Chapter 6 Specifications MEMO - 87 -...
  • Page 89: Chapter 7 Outline Drawings

    Chapter 7 Outline Drawings Chapter 7 Outline Drawings 7-1 Main unit outline drawings (Unit: mm) EW2G10 (standard type) N-M3, depth 5 Dial for table operations φ3  , depth 2.8 +0.03 Hex hole for table operations (width across flats: 1.5) M8.5×0.5 2-M3, depth 5 Connector 4-φ3.2...
  • Page 90 Chapter 7 Outline Drawings EW2G10C (Measure against foreign objects: Cover type) Cover size (st.50) N-M3, depth 5 φ3  , depth 2.8 Cover size (st.10, 30) +0.03 Hex hole for table operations (width across flats: 1.5) 2-M3, depth 5 4-φ3.2 14.5 (Pin hole) (Pin hole) 2-φ3 ...
  • Page 91 Chapter 7 Outline Drawings EW2G10R (Measure against foreign objects: Fixed table type) φ3  , depth 2.5 Dial for table operations +0.03 Hex hole for table operations (width across flats: 1.5) N-M3, depth 4 M8.5×0.5 3  , depth 2.5 +0.03 4-φ3.4 Connector 16.5 17.5...
  • Page 92 Chapter 7 Outline Drawings EW2G10□- -MS□ Stroke (w/ stroke adjustment mechanism and bracket set) (16) Metal stopper Metal stopper 12.5 M4×P0.5 M4×P0.5 Stopper (-MSS) 15.5 Stroke (0.6) Bracket A M3, depth 3 M3, depth 3 Note: Set screw for preventing the G-MSS-10 Hex socket bolt [Reference] Optional dimensions (stroke adjustment mechanism: MSS), dimensions after installation...
  • Page 93 Chapter 7 Outline Drawings Vertical bracket (additional parts) ●EW2G-BK1-10 (10.5) (Attached) Hex socket bolt 4 pcs. 2-φ5  0 (36) Stroke ●EW2G-BK2-10 (Attached) Hex socket bolt 4 pcs. (Attached) Positioning pin 2 pcs. (Attached) Hex socket bolt 2 pcs. 2-M4×0.7  0 (26) Stroke 3�5...
  • Page 94 Chapter 7 Outline Drawings EW2G12 (standard type) N-M4, depth 7 9.5  φ4  , depth 3.3 +0.03 Dial for table operations Hex hole for table operations (width across flats: 1.5) 4-φ4.2 2-M4, depth 6 M8.5×0.5 16.5 Connector (Pin hole) (Pin hole) (1.4) 2-φ4 ...
  • Page 95 Chapter 7 Outline Drawings EW2G12C (Measure against foreign objects: Cover type) Hex hole for table operations N-M4, depth 7 Cover size (st.80) (width across flats: 1.5) φ4  , depth 3.3 Cover size (st.60) +0.03 Cover size (st.20, 40) 4-φ4.2 16.5 (Pin hole) (Pin hole) 2-M4, depth 6...
  • Page 96 Chapter 7 Outline Drawings EW2G12R (Measure against foreign objects: Fixed table type) Hex hole for table operations 9.5  φ4  , depth 2.5 +0.03 (width across flats: 1.5) Dial for table operations N-M4, depth 7 4  , depth 2.5 10.8 +0.03 4-φ4.5 M8.5×0.5 Connector...
  • Page 97 Chapter 7 Outline Drawings EW2G12□- -MS□ Stroke (w/ stroke adjustment mechanism and bracket set) (18) Metal stopper 13.1 Stopper (-MSS) M6×P0.75 17.5 Metal stopper M6×P0.75 (2.7) Stroke EW2G-MSS-12 Bracket A M3, depth 3 M3, depth 3 Hex socket bolt Note: Set screw for preventing the M4×12 Note: Set screw for preventing the looseness of the metal stopper M3×3...
  • Page 98 Chapter 7 Outline Drawings Vertical bracket (additional parts) ●EW2G-BK1-12 (13) (Attached) Hex socket bolt 4 pcs. 4-φ6 17.5 (43)  0 Stroke ●EW2G-BK2-12 (Attached) Hex socket bolt 4 pcs. (Attached) Positioning pin 2 pcs. (Attached) Hex socket bolt 2 pcs.  0 2-M5×0.8 (33) Stroke...
  • Page 99 Chapter 7 Outline Drawings EW2G16 (standard type) N-M4, depth 8.5 Dial for table operations φ4  , depth 3.7 +0.03 Hex hole for table operations (width across flats: 1.5) 2-M4, depth 7 M8.5×0.5 4-φ4.2 21.5 Connector (Pin hole) (Pin hole) 2-φ4  , depth 0.8 (both sides) +0.03 2-M5, depth 5 (both sides) 2-M5, depth 4.5...
  • Page 100 Chapter 7 Outline Drawings EW2G16C (Measure against foreign objects: Cover type) Cover size (st.100) N-M4, depth 8.5 φ4  , depth 3.7 +0.03 Cover size (st.20, 40, 60) Hex hole for table operations (width across flats: 1.5) 2-M4, depth 7 4-φ4.2 21.5 (Pin hole) (Pin hole)
  • Page 101 Chapter 7 Outline Drawings EW2G16R (Measure against foreign objects: Fixed table type) φ4 , depth 2.5 +0.03 Dial for table operations Hex hole for table operations N-M4, depth 9.5 (width across flats: 1.5) M8.5×0.5 Connector , depth 2.5 +0.03 13.5 4-φ4.5 ●Dimensions when relay cable is installed, dimensions when cable is bent (reference value) , depth 2.5...
  • Page 102 Chapter 7 Outline Drawings EW2G16□- -MS□ (w/ stroke adjustment mechanism and bracket set) Stroke (23) 16.5 Metal stopper Metal stopper Stopper (-MSS) M8×P0.75 M8×P0.75 Stroke G-MSS-16 [Reference] Optional dimensions (stroke adjustment mechanism: MSS), dimensions after installation * May be installed on the opposite side. Bracket A M3, depth 3 M3, depth 3...
  • Page 103 Chapter 7 Outline Drawings Vertical bracket (additional parts) ●EW2G-BK1-16 (16) (Attached) Hex socket bolt 4 pcs. 4-φ6 20.5 (48)  0 Stroke ●EW2G-BK2-16 (Attached) Hex socket bolt 4 pcs. (Attached) Positioning pin 2 pcs. (Attached) Hex socket bolt 2 pcs. 2-M5×0.8  0 (38) Stroke...
  • Page 104 Chapter 7 Outline Drawings - 103 -...
  • Page 105: Controller Outline Drawings

    Chapter 7 Outline Drawings 7-2 Controller outline drawings (Unit: mm) (Point input type) (CC-Link type) EW2C-H-□ - □ EW2C-H-□ - □ DIN rail mounting plate DIN rail mounting plate Blank: Not equipped Blank: w/o mounting plate DP: Equipped DP: w/ mounting plate Controller type Controller type CC : CC-Link remote I/O type...
  • Page 106: Outline Drawings For Additional Parts (Unit

    Chapter 7 Outline Drawings 7-3 Outline drawings for additional parts (Unit: mm) Main unit side connector Controller side connector Name Color NO. Name Color • For connection Green Green Brown Brown EW2KA-□ Yellow Yellow Orange White 3L: 3m White Orange 5L: 5m Blue Black...
  • Page 107 Chapter 7 Outline Drawings Shielded wire • For communication EW2KN -□ Cable layout chart 1L: 1m 3L: 3m 1L:1000 3L:3000 (30) (50) ±1 Connector terminal layout Shielded wire Name Color Connector terminal layout White (controller bottom) Pink Yellow Name Color White (15) (15)
  • Page 108 Chapter 7 Outline Drawings • Positioning pin EW2P-3 EW2P-4 EW2P - □ (5.3) (4.3) (0.6) (0.6) Size 3 : φ3 (for EW2G10□) 4 : φ4 (for EW2G12□ and EW2G16□) - 107 -...
  • Page 109: Chapter 8 Technical Data

    Chapter 8 Technical Data Chapter 8 Technical Data 8-1 Accuracy Mounting parallelism(face C relative to face A, face D relative to face B) Stroke Sectional view on AA Model ‐ ‐ ‐ ‐ ‐ EW2G10□ 0�03 0�03 0�03 ‐ ‐ ‐...
  • Page 110 Chapter 8 Technical Data 8-3 Displacement angle of the table in relation to bending moment (Reference value) Yawing (My) Rolling (Mr) Pitching (Mp) ● EW2G10(Motor size 10) Pitching (Mp) 0.025 0.02 EW2G10 0.015 0.01 0.005 0.05 0.15 0.25 Bending moment (N ・ m) Yawing (My) 0.025 0.02...
  • Page 111: Thrust

    Chapter 8 Technical Data 8-4 Thrust Note: The following thrust ranges are just for reference� Note: They indicate the thrust with the product installed horizontally� Note: When the product is installed vertically, the thrust may not increase depending on the pushing level and load conditions� EW2G10H EW2G10S Level...
  • Page 112 With point input type controller With CC-Link type controller OWNER’S MANUAL March 2022 Ver�1�0 X435295 © Koganei Corporation The contents of this manual, or any portion thereof, may not be duplicated or copied without permission by Koganei� - 111 -...
  • Page 113 Koganei Corporation Overseas Department TEL: 042-383-7172 March 23, 2022 Ver.1.0 KG ©KOGANEI CORP. PRINTED IN JAPAN...

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