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Copley Controls Corp. ServoTube 38 Installation Manual

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Copley
Controls
Corp.
Copley Motion Systems LLC
ServoTube 38
INSTALLATION GUIDE
Publication Ref: UM03013/B
Copley Motion Systems LLC
Luckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW England
Tel: +44 (0)1268 287070
Fax +44 (0)1268 293344

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Summary of Contents for Copley Controls Corp. ServoTube 38

  • Page 1 Copley Controls Corp. Copley Motion Systems LLC ServoTube 38 INSTALLATION GUIDE Publication Ref: UM03013/B Copley Motion Systems LLC Luckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW England Tel: +44 (0)1268 287070 Fax +44 (0)1268 293344...
  • Page 2 CUSTOMER CARE For enquiries relating to the operation and use of the ServoTube 38 described in this Manual please contact the Customer Care Helpdesk, Telephone : +44 (0)1268 287070. Copley Motion Systems LLC...

  • Page 3: Table Of Contents

    ServoTube 38 Installation Guide Prelims ServoTube 38 INSTALLATION GUIDE Contents Preliminary pages Title page ..........(i) Copyright notice / disclaimer .

  • Page 4: Warnings

    Prelims ServoTube 38 Installation Guide WARNINGS Warning symbols and meanings In this User Manual warning symbols are used. These are intended to alert you to the potential hazards to personnel which are associated with the equipment described, in all aspects of use, including handling, installation, operation and maintenance.

  • Page 5: Reader's Notes

    ServoTube 38 Installation Guide Prelims READER’S NOTES GENERAL This manual describes the Installation, Maintenance and Spares of the ServoTube 38 linear motor. ASSOCIATED PUBLICATIONS The following publications are associated with the ServoTube 38 User Manual. Title Reference Number ServoTube Applications Guide...
  • Page 6 Prelims ServoTube 38 Installation Guide Page (vi)

  • Page 7: Overview

    Easy Integration expectancy far exceeds typical ballscrew solutions. The ServoTube 38 Actuator is ideal for push/pull/lift material ServoTube 38 is an ideal OEM solution for easy handling, packaging and automated assembly integration into pick-and-place gantries and general applications. ServoTube 38 accepts a range of industry purpose material handling machines.
  • Page 8 High duty cycles are possible without the need for forced-air or water cooling. Amplifiers ServoTube 38 is complemented by a range of matched, self-tuning servo-amplifiers and indexers complete with plug-and-play cabling. Amplifiers interface easily to PLCs and feature CANopen network connectivity for distributed control applications.

  • Page 9: Installation

    ServoTube 38 Installation Guide Chapter 2 Installation Chapter 2 Installation UNPACKING • Check packaging for signs of damage. • Metal surfaces may be hot or below 0 C following prolonged storage. • Remove packaging. Do not discard. In the event of items requiring return, it is recommended that the original packaging be used.
  • Page 10 Chapter 2 ServoTube 38 Installation Guide Installation Mechanical - XTA The outline drawing of the XTA is shown in Figure 2.1. It comprises the forcer with an integrated plastic sleeve bearing and the thrust rod. The integrated bearing acts as a guide for the moving thrust rod. It is not intended to withstand side loading.
  • Page 11 ServoTube 38 Installation Guide Chapter 2 Installation ACTUATOR ENVELOPE = (2 X STROKE ) + 319 4 MTG HOLES (See Note 1) M6 X 10 DEEP 258.0 40.3 40.0 59.0 27.0 38.0 XTA3804 = 37.0 = = 58.0 = 84.0 43.0...
  • Page 12 Chapter 2 ServoTube 38 Installation Guide Installation Mechanical - XTB The XTB is shown in Figure 2.2. It comprises the forcer and the thrust rod. With the addition of thrust rod supports and a linear bearing a moving forcer solution can be implemented.
  • Page 13 ServoTube 38 Installation Guide Chapter 2 Installation 218.0 40.3 59.0 38.0 XTB3804 = 58.0 = = 37.0 = = 60.0 = 84.0 40.0 29.0 PITCH TYP 42.0 4 MTG HOLES 70.0 M4 X 8 DEEP 33.0 8 MTG HOLES EITHER SIDE 174.0...
  • Page 14 Chapter 2 ServoTube 38 Installation Guide Installation Electrical All electrical connections to the XTA and XTB are made via two cables, see Figure 2.3. One carries power to the forcer and the other carries signals from the position sensor. These cables are supplied either pre-terminated for a specific drive or with flying leads.

  • Page 15: Maintenance

    ServoTube 38 Installation Guide Chapter 3 Maintenance Chapter 3 Maintenance The XTA is low maintenance and as such requires only minimal periodic inspection. The integral bearing is dry running, requiring no lubrication. Periodically: • Check that the thrust rod can move freely over the entire stroke.
  • Page 16 Chapter 3 ServoTube 38 Installation Guide Maintenance • Loosen the two fixings on the cable clamp. M3 FIXING SCREWS (4 OFF) • Pull the cable out through the cable gland. SENSOR CABLE Replacement Re-fitting is the reverse of the removal procedure.

  • Page 17: Service

    ServoTube 38 Installation Guide Chapter 4 Service Chapter 4 Service SERVICE Should you need to return any items to Copley Motion Systems, before doing so, please call our Sales co-ordinator on +44 (0)1268 287070 or send a fax to +44 (0)1268 293344 in order to obtain an RMA (Returned Materials Authorisation) number.
  • Page 18 Chapter 4 ServoTube 38 Installation GuideService Page 12...

  • Page 19: Appendices

    ServoTube 38 Installation Guide Appendices Appendices CONTENTS APPENDIX A - GLOSSARY OF TERMS & ABBREVIATIONS APPENDIX B - TROUBLE SHOOTING APPENDIX C - TECHNICAL SPECIFICATION Page 13...
  • Page 20 Appendices ServoTube 38 Installation Guide Page 14...
  • Page 21 ServoTube 38 Installation Guide Appendices Appendix A Glossary of Terms & Abbreviations GLOSSARY OF TERMS TERM DESCRIPTION OF TERM Peak force Peak force is the force produced when the peak current is applied to the motor. It is the product of...
  • Page 22 Appendices ServoTube 38 Installation Guide TERM DESCRIPTION OF TERM Electrical time Electrical time constant is the time taken for a step current input to the motor to reach 63.2% of its constant value. Continuous Continuous working voltage is the maximum allowable continuous voltage between any two motor working voltage phases or between any motor phase and the motor safety earth.

  • Page 23: Troubleshooting

    ServoTube 38 Installation Guide Appendices Appendix B Troubleshooting TROUBLESHOOTING CHART Check to see if the problem you are experiencing is listed in the chart below. If the problem cannot be solved with reference to this chart, contact the customer services department.
  • Page 24 Appendices ServoTube 38 Installation Guide Page 18...

  • Page 25: C Technical Specification

    ServoTube 38 Installation Guide Appendices Appendix C Technical Datasheet ELECTRICAL SPECIFICATIONS MOTOR TYPE 3804 3806 3808 3810 units S (1) P (1) S (1) P (1) S (1) P (1) S (1) P (1) Peak force @ 25 C ambient for 1 sec...
  • Page 26 Appendices ServoTube 38 Installation Guide THERMAL SPECIFICATIONS MOTOR TYPE 3804 3806 3808 3810 units Maximum phase temperature Thermal resistance R 0.23 0.16 0.13 0.11 thphase-housing With 25 x 25 x 2.5 cm heatsink plate Power dissipation @ 25 C ambient 89.3...
  • Page 27 ServoTube 38 Installation Guide Appendices POSITION SENSOR The position sensor outputs analogue, differential sine and cosine signals for providing position feedback. Figure C.1 shows the relationships between motor phase back EMF and position sensor outputs for one direction of motion (as shown by arrows in Figures C.1 and C.2).
  • Page 28 Appendices ServoTube 38 Installation Guide MOTOR OVER TEMPERATURE SENSOR It is strongly recommended that the motor over-temperature sensor is connected to the drive amplifier or servo controller at all times in order to reduce the risk of damage to the motor due to excessive temperatures.
  • Page 29 ServoTube 38 Installation Guide Appendices CONNECTIONS Connections within the forcer termination box are as follows: FUNCTION CONDUCTOR DESIGNATION Motor phase U Black 1 Motor phase V Black 2 Motor phase W Black 3 Chassis Protective earth + both cable screens Green/Yellow Figure C.4 - Power cable connection at TB1...
  • Page 30 Appendices ServoTube 38 Installation Guide XTA FORCE / VELOCITY PROFILES (WITH AN OPERATING VOLTAGE OF 325 VD.C.) S=series motor phases P=parallel motor phases XTA3804S force/velocity XTA3804P force/velocity PEAK PEAK CONTINUOUS CONTINUOUS Velocity (m/s) Velocity (m/s) XTA3806S force/velocity XTA3806P force/velocity 1200...
  • Page 31 ServoTube 38 Installation Guide Appendices XTB FORCE / VELOCITY PROFILES (WITH AN OPERATING VOLTAGE OF 325 VD.C.) S=series motor phases P=parallel motor phases XTB3804S force/velocity XTB3804P force/velocity PEAK PEAK CONTINUOUS CONTINUOUS Velocity (m/s) Velocity (m/s) XTB3806S force/velocity XTB3806P force/velocity 1200...
  • Page 32 Copley Controls Corp. Copley Motion Systems LLC Luckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW England Tel: +44 (0)1268 287070 Fax +44 (0)1268 293344 Ref: UM03013/B...

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