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Enodis Jackson 200 Series Technical Manual

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200 SERIES UPRIGHT DOOR DISHMACHINES
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
ELECTRICALLY HEATED MODELS:
200
200B
200LT
STEAM HEATED MODELS:
200S
Jackson MSC, LLC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
April 19, 2007
FAX (606) 523-9196
P/N 7610-100-45-00 (Revision E)
www.jacksonmsc.com

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  • Page 1 All manuals and user guides at all-guides.com 200 SERIES UPRIGHT DOOR DISHMACHINES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS: 200B 200LT STEAM HEATED MODELS: 200S Jackson MSC, LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY.
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com REVISION MADE APPLICABLE REVISION DETAILS DATE 10-30-2000 5709 Update to current design. 01-12-2004 6946 Added 200S model. Changed thermostat bracket from 05700-011-73-72 to 05700-011- 81-64. Change rinse thermostat from 05930-12-71-29 to 05930- 510-03-79. Delete thermostat mounting bracket and decal from 02-10-2006 7006, 7231 booster tank assembly.
  • Page 4 All manuals and user guides at all-guides.com NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL 200 NB 200 = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dish- machine 200B = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dish- machine 200 LT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dish- machine...

  • Page 5: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATIONS Operating Capacities Dimensions Table Dimensions INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions Electrical Installation Instructions Detergent Control Operation Instructions III. PREVENTATIVE MAINTENANCE TROUBLESHOOTING SECTION SERVICE PROCEDURES Solenoid Valve Replacement Kit Vacuum Breaker Replacement Kit Rinse Thermostat Replacement Kit DRAWING/PARTS SECTION...
  • Page 6 All manuals and user guides at all-guides.com SECTION 1: SPECIFICATION INFORMATION...

  • Page 7: Operating Capacities

    All manuals and user guides at all-guides.com SECTION 1: SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) WASH PUMP MOTOR HP RACKS PER HOUR DISHES PER HOUR 1425 NOTE: Typical Electrical Circuit is based upon (1) 125% of GLASSES PER HOUR 1425 the full amperage load of the machine and (2) typical fixed-...

  • Page 8: Dimensions

    All manuals and user guides at all-guides.com SECTION 1: SPECIFICATION INFORMATION DIMENSIONS LEGEND: C- Electrical connection A- Drain 1 1/2” NPT D- Standard wall clearance, with dish table 4” B- Water inlet 3/4” NPT E- Model 200B booster tank location 16 1/8”...
  • Page 9 All manuals and user guides at all-guides.com SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” (52.1 cm) 2 1/2” (6.4 cm) OPENING 4” (10.2 cm) 25 1/4” (64.1 cm) MINIMUM 3/4” (1.9 cm) 1 1/2”...

  • Page 10: Installation/Operation Instructions

    All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 11: Installation Instructions

    All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container.

  • Page 12: Electrical Installation Instructions

    All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) Mount all dispensing equipment at back of machine or on adjacent wall. Do not mount equipment on top or front of machine. A fuse block is provided and located at the rear of the control box for electrical power connec- tion and will provide line voltage (208/230V) during sixty (60) second time cycle.

  • Page 13: Detergent Control

    All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

  • Page 14: Operation Instructions

    All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainers and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3.
  • Page 15 All manuals and user guides at all-guides.com SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING: Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors.
  • Page 16 All manuals and user guides at all-guides.com SECTION 3: PREVENTATIVE MAINTENANCE...

  • Page 17: Preventative Maintenance

    All manuals and user guides at all-guides.com SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.

  • Page 18: Troubleshooting Section

    All manuals and user guides at all-guides.com SECTION 4: TROUBLESHOOTING SECTION...
  • Page 19 All manuals and user guides at all-guides.com SECTION 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed.
  • Page 20 All manuals and user guides at all-guides.com SECTION 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed.

  • Page 21: Service Procedures

    All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES...
  • Page 22 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT These dishmachines are equipped with electrical STEPS solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances and design aspects 1.
  • Page 23 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Loosening the conduit nut 7. Using a pair of channel locks, gently loosen the conduit Prying open the coil wire cover retaining ring for the conduit nut. Once it is loosened, use your 4.
  • Page 24 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Removing the valve bonnet Removing the diaphragm 13. Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come 17.
  • Page 25 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) 21. With the mesh screen removed, look down into the valve and verify it is not clogged. Remove any foreign objects from the valve body that would obstruct flow.

  • Page 26: Vacuum Breaker Replacement Kit

    All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT These dishmachines are equipped with vacuum STEPS breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec- 1.
  • Page 27 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT (CONTINUED) 9. Pick up the cap and examine it. With a soft towel, remove any grit, grime or debris that may have gotten caught in the threads of both the cap retainer or the vacuum breaker body.

  • Page 28: Rinse Thermostat Replacement Kit

    All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT Many dishmachines comes with integral booster STEPS tanks to ensure proper temperature of the final rinse. Jackson has predominantly used two manufacturers of thermostats, 1. Some models, such as the Tempstar pictured below, will EGO and Stemco.
  • Page 29 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT Attaching the jumper wires. 5. Attach the jumper wires to the wires that you removed from the old thermostat. Removing the imperial brass fitting. Sliding imperial fitting onto new thermostat. Pulling the thermostat probe and fitting from the well.
  • Page 30 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand. Removing the thermostat screws. 10. Use the phillipshead screwdriver to remove the attach- ment screws on the thermostat for the NORMALLY CLOSED and COMMON points.
  • Page 31 All manuals and user guides at all-guides.com SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 12. Once both wires are attached, ensure that there is no Jackson MSC Inc. provides technical support for all excess hanging out where it could become pinched by any of the dishmachines detailed in this manual.

  • Page 32: Drawing/Parts Section

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION...

  • Page 33: Control Box Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 28, 5 USE COPPER 26, 27 CONDUCTORS ONLY 20, 18 29, 30 21, 23, 24 2, 25 7, 6 3, 4 WASH/RINSE WASH TEMPERATURE °F WASH AUTO RINSE MANUAL...
  • Page 34 All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Timer, Solid State 05945-307-07-93 Liquid Level Control, 2 Probe, 4 SEC 06680-200-01-93 Thermometer, LED with 21" & 89" Probe 06685-400-04-00 Wash Probe, 19” 06685-400-06-00 Rinse Probe, 87”...

  • Page 35: Hood Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION HOOD ASSEMBLY (SINGLE PIECE WELDMENT) 7, 8 7, 8 Magnetic Reed Switch 5930-002-36-80 ITEM DESCRIPTION Mfg. No. Hood, Weldment 05700-001-23-22 Bracket, Cantilever Support 05700-031-88-00 Wear Button 1/2” Dia. 05700-011-88-01 Clamp, Double 05700-002-23-89 Hood Spacer, Rear...

  • Page 36: Cantilever Arm Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 10, 11, 21 18, 23 18, 22 15, 16 18, 24 17, 28, 12 10, 11, 12, 13 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)
  • Page 37 All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Cantilever Arm 05700-001-21-00 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00 Yoke Assembly 05700-000-75-77 Cotter Pin 05315-207-01-00 Yoke 05700-000-75-78 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00 Nylon Washer 05311-369-03-00...

  • Page 38: Tub Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION TUB ASSEMBLY 5, 10 9, 6 22, 23 SEE PAGE ENTITLED 15, 16 19, 20 “MOTOR ASSEMBLY” *SEE PAGE ENTITLED “WASH HEATERS/RINSE HEATERS”. For the 200S, the steam coil assembly replaces the Heater and Gasket.
  • Page 39 All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION TUB ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Tub Weldment (Not used on 200S) 05700-001-25-48 Rack Assembly 05700-001-22-16 Support Rod 05700-000-94-59 Rack Guide 05700-001-28-19 Front Splash Guard 05700-001-29-58 Bulk Head Plug 04730-609-05-00 Suction Strainer Weldment 05700-001-22-23...

  • Page 40: Rinse Tank Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION RINSE TANK ASSEMBLY (200B) 2, 3 8, 7 SEE PAGE ENTITLED “WASH/RINSE HEATERS”. ITEM DESCRIPTION Mfg. No. Booster Tank Weldment 05700-001-22-02 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Washer, #10 S/S Flat 05311-173-01-00 Decal, Warning - Disconnect Power 09905-100-75-93...

  • Page 41: Wash Heaters/Rinse Heaters

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION WASH HEATERS/RINSE HEATERS The 200 models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: 40°F Rise 70°F Rise Model...

  • Page 42: Motor Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION MOTOR ASSEMBLY The 200 models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table: Model Volts...

  • Page 43: Frame Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION FRAME ASSEMBLY Frame Weldment 05700-001-25-46 Front Panel Assembly with Mounting Hardware 05700-001-25-80 Bullet Foot 05340-108-02-06 Bullet Foot (Option) 05340-002-01-15 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)

  • Page 44: Incoming Plumbing / Outlet Plumbing Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBING 200B INCOMING FILL PLUMBING 200B OUTLET PLUMBING 200/200LT INCOMING FILL PLUMBING When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine.
  • Page 45 All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBING (CONTINUED) ITEM DESCRIPTION Mfg. No. Y Strainer 3/4" NPT 04730-717-02-06 Gauge, Pressure, 0-100 PSI 06685-111-88-34 Valve, Ball, 1/4" NPT 04810-011-72-67 Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT 04730-211-04-00 Nipple, Close, 3/4"...

  • Page 46: Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Cap Screw Data Plate Coil & Housing Data Plate Valve Bonnet Spring 06401-003-07-40 Plunger Cap Retainer 06401-003-07-40 O-Ring O-Ring Diaphragm...

  • Page 47: Steam Coil Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION COIL ASSEMBLY (200S) Complete Steam Coil Assembly 05700-002-08-62 Stand C, Steam Coil Support 05700-002-08-52 Steam Coil Weldment 05700-021-41-38 Stand D, Steam Coil Support 05700-002-08-53 Stand B, Steam Coil Support 05700-002-08-51 Stand A, Steam Coil Support 05700-002-08-50...

  • Page 48: Incoming Steam Plumbing Assembly

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY (200S) To order this complete assembly, use part number 05700-041-42-73. Bushing, Reducing, 3/4” to 1/2” Union, 3/4’’ NPT, Black Iron 04730-911-02-34 2 per assembly 04730-912-01-01 Nipple, Close, 3/4”...

  • Page 49: Wash & Rinse Arms/Manifold Assemblies

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES Hose, Rinse Manifold Hose 05700-001-26-50 Connects with 2 of the following: Clamp, Hose, 11/16” - 1 1/4” 04730-002-18-40 Hose, Top Manifold Pump 05700-001-22-93 Connects with 1 of the following: Clamp, Hose, 1-5/16”...
  • Page 50 All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) Plunger, Ball O-Ring, Rinse Manifold 1 per manifold assembly 05330-400-16-00 05315-707-02-00 Wash & RInse Spindle Assembly 05700-031-42-01 EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY E-Ring External 05340-011-44-76 Rinse Arm Assembly...

  • Page 51: Safety Door Interlock (Sdi) Option

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION SAFETY DOOR INTERLOCK (SDI) OPTION Safety Door Interlock Box Bottom Safety Door Interlock Box Cover 05700-001-21-26 05700-001-21-27 Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33...

  • Page 52: Exhaust Fan Control Option

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION EXHAUST FAN CONTROL OPTION 2” Din Rail 05700-002-36-09 Terminal Board 05940-011-84-41 Kit, Exhaust Fan Control FAN LOAD ON TIMER OUTPUT 05700-002-01-74 5A, 1/4HP, 240 V AC MAX Decal, Fan Load 09905-003-32-20 Delay Timer 05945-011-65-44...

  • Page 53: False Panel Kit Option

    All manuals and user guides at all-guides.com SECTION 6: PARTS SECTION FALSE PANEL INSTALLATION Front False Panel Rack rail removed & reposi- 05700-001-29-39 tioned for a corner operation. Front False Panel Kit with Hardware 05700-021-30-39 False panel positioned in unit. 1.
  • Page 54 All manuals and user guides at all-guides.com SECTION 7: ELECTRICAL SCHEMATICS...

  • Page 55: 200/200B/200Lt 208-230-460V, 50/60 Hz, Single & Three Phase

    All manuals and user guides at all-guides.com SECTION 7: ELECTRICALSCHEMATICS 200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE Dashed White/Blue wire is added for Sani-sure Option. Sani-sure can only be installed on machines with booster option. 9905-105-01-12 200 Series Technical Manual 7610-100-45-00 Rev.

  • Page 56: 200S 208-230-460V, 50/60 Hz, Single & Three Phase

    All manuals and user guides at all-guides.com SECTION 7: ELECTRICALSCHEMATICS 200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)
  • Page 57 All manuals and user guides at all-guides.com...

This manual is also suitable for:

Jackson 200Jackson 200bJackson 200ltJackson 200s

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