Orion RXB-E Owner's Manual
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Orion RXB-E Owner's Manual

Kids electric balance bike, for ages 2-12
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MANUAL # 3941

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  • Page 1 MANUAL # 3941...
  • Page 2 Orion RXB-E Kids Electric Balance Bike, FOR AGES 2-12 IMPORTANT: READ MANUAL CAREFULLY BEFORE OPERATING We care about the safety and comfort of our customers. This manual will guide you through proper techniques in operating your Orion RXB-E balance bike. For any additional information, please visit: OrionPowersports.com Manual illustrations are for demonstration purposes only.

  • Page 3: Table Of Contents

    Contents These pages give an overview of the contents of your owner’s manual Quick Reference ................... 1 Introduction ..................2 A Few Words About Safety ..............4 Electric Balancer Pre-Riding Safety ............5 Before Riding ....................6 Safety Equipment..................9 Message To Riders ................

  • Page 4: Quick Reference

    Quick Reference Model Version 12 in 16 in 20 in Grips Universal MX Handlebars Fat Bar 1” Clamp (25.4mm) x 520mm Battery 24v, 5.2Ah 36v, 5.2Ah 48v, 5.2Ah Charger 1.2-1.8Ah Tires and Tubes 12”x 2.25-2.7 16”x 2.1-2.4 20” x 1.95...

  • Page 5: Introduction

    Introduction Congratulations on the purchase of your new Electric Balance Bike! With proper assembly and maintenance, it will offer you years of enjoyable riding! IMPORTANT: Carefully read and follow this manual (and any other materials included with this bike) before riding. Please retain this manual for future use. If this bike was purchased for a child, it is the responsibility of the purchaser to verify the bike has been properly assembled, and that the user has been properly trained and instructed in use of the bike.
  • Page 6 If you have any questions or do not understand something, take responsibility for your safety and contact Orion RXB-E customer service at 817-350-4520 or info@orionpowersports.com ALWAYS WEAR A PROPERLY FITTED HELMET WHEN YOU RIDE YOUR...

  • Page 7: A Few Words About Safety

    A Few Words About Safety Your safety, and the safety of others, is very important and operating this electric balance bike safely is an important responsibility. You could be if you SERIOUSLY HURT don’t follow instructions. You could be if you don’t HURT follow instructions.

  • Page 8: Electric Balancer Pre-Riding Safety

    Electric Balancer Pre-Riding Safety For your safety you must carefully read this manual and CAUTION: follow its instructions. Your bicycle may come with additional instruction sheets that cover features unique to your bike. Please ensure that you read and become familiar with their contents and retain them with this manual for future reference.

  • Page 9: Before Riding

    Electric Balancer Pre-Riding Safety BEFORE RIDING WARNING – ON AND OFF -ROAD CONDITIONS: The condition of the riding surface is very important to your safety. If the surface is wet, or has sand, leaves, small rocks or other loose debris on the surface where you plan to ride, carefully decrease the speed of the bicycle and ride with extra caution.
  • Page 10 Electric Balancer Pre-Riding Safety Check your brakes frequently. CAUTION: WET WEATHER WARNING: The ability to stop is critical to your safety. Roads are slippery in wet weather so avoid sharp turns and allow more distance for stopping. Brakes become less efficient when wet. Leaves, loose gravel and other debris on the road can also lengthen stopping distance.
  • Page 11 Electric Balancer Pre-Riding Safety TO AVOID INJURY, THIS PRODUCT MUST BE PROPERLY ASSEMBLED BEFORE USE. WE STRONGLY RECOMMEND THAT YOU REVIEW THE COMPLETE ASSEMBLY GUIDE AND PERFORM CHECKS SPECIFIED IN THE OWNER’S MANUAL BEFORE RIDING. Just a minute spent before each ride can significantly improve your safety and the enjoyment of your ride.

  • Page 12: Safety Equipment

    Electric Balancer Pre-Riding Safety SAFETY EQUIPMENT Orion RXB-E promotes the use of safety equipment during the use of your electric balance bike; the following list is an advisory guideline of the equipment that should be obtained before using your electric balancer for the first time, and to be used for every ride regardless of experience and skill level.

  • Page 13: Message To Riders

    Message To Riders Your safety is very important to Orion RXB-E. That’s why we urge you to read this message before riding this electric balancer. You can help prevent accidents by making good decisions about if, when, and how you ride this electric balancer.

  • Page 14: Loading, Accessories & Modifications

    Loading, Accessories & Modifications Orion RXB-E designed a rider-only electric balance bike. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the electric balancer.
  • Page 15 Loading, Accessories & Modifications ACCESSORIES We strongly recommend that you use only Orion RXB-E Genuine Parts and Accessories that have been specifically designed or approved and tested for your electric balance bike. Because Orion RXB-E cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Orion RXB-E accessories.

  • Page 16: Safety Labels

    Safety Labels...

  • Page 17: Important Information

    Important Information FRONT WHEEL INSTALLATION: The front axel is located in the tool kit. Please take a picture of it before you install it. The washers and spacers are in the correct order. See pics below. INSTALL THE FRONT AXLE IN THE ORDER SHOWN ABOVE 12in 16in...
  • Page 18 HANDLE BAR ASSEMBLY Attach the handlebars as shown. There are 4 screws to assemble or remove the handlebar. The Power S/W should be at a 60-90 degree angle, pointing straight up. This allows the small riders to twist the throttle all the way open.

  • Page 19: Operating And Riding The Electric Balancer

    Operating and Riding the Electric Balancer Please familiarize yourself with the components below.
  • Page 20 Operating and Riding the Electric Balancer 19. Brake Disc 1. Frame 10. Front axle 2. Handlebar 11. Charge Port 3. Handlebar grip 12. Footrest 4. Brake lever 13. Seat 5. Throttle 14. Seat Post 6. Front fork 15. Seat Clamp 7.
  • Page 21 Operating and Riding the Electric Balancer 20. Battery 21. Controller Box Cover Screw 22. Controller...

  • Page 22: Power Mode

    Operating and Riding the Electric Balancer IMPORTANT INFORMATION Non-powered training: We recommend that you teach your child how to balance the bike first before you add power. They should be proficient at kicking and balancing the bike before turning the power switch on. There are many videos on YouTube that can teach them how to kick and balance a bike.
  • Page 23 Operating and Riding the Electric Balancer SPEED SWITCH LOCATION DO NOT ADD FULL POWER AND NON-KICK START AT THE SAME TIME. Changing Modes: After your child is proficient with the bike and you feel comfortable with their riding ability you can start changing modes. Instructions are on the next page.
  • Page 24 Operating and Riding the Electric Balancer In full power mode and the highest speed setting, the twist throttle delay time is reduced to 0.1 seconds (instant throttle response), so make sure your child has enough open space in front of them to safely ride and will not crash into any obstacles.
  • Page 25 Operating and Riding the Electric Balancer HOW TO CHANGE THE MODES: - Remove the 4 screws for the plastic rock protector as shown.
  • Page 26 Operating and Riding the Electric Balancer DO NOT PRY THE COVER FROM THE SIDES OR THE WARNING: REAR, THERE ARE LOCKING TABS ON THE REAR OF THE COVER AND YOU WILL BREAK THEM OFF. PLEASE READ THESE INSTRUCTIONS CAREFULLY. Please pay attention when you remove the cover. The speed switch is connected to the cover.
  • Page 27 Operating and Riding the Electric Balancer To locate the wires, we wrapped the wires with a white tube and zip-tied the group together. The words ‘Zero Start Switch”-KSM, and “Speed Limit ” 50%-100% power are on each set of the wires. See pic above. - 50-100% power mode: Locate the solid BLACK AND WHITE wires with a black connector and white tube that says “power limit switch”...
  • Page 28 Operating and Riding the Electric Balancer See wiring diagram below for reference. Running with full speed will decrease the running CAUTION: time and drain the battery faster. Operating at full speed will make the battery, controller and motor get hot. Excessive riding in this mode will decrease the life of the components.
  • Page 29 Operating and Riding the Electric Balancer SAFELY APPROACHING OR RE-MOUNTING THE Orion RXB-E ELECTRIC BALANCE -Teach children to approach the bike with caution; before use or while standing back up if knocked over. - Ensure the power switch is turned off because if they try and lift the bike with the throttle the bike will take off and could drag them.

  • Page 30: Pre-Ride Inspection And Checklist

    Operating and Riding the Electric Balancer CHECK AND MAINTAIN Before every use, check that the bike is in proper working order. The bike should be maintained and repaired in accordance with the manufacturer’s specifications, using only the manufacturers authorized replacement parts, and should not be modified from the manufacturer’s original design and configuration.
  • Page 31 Operating and Riding the Electric Balancer to riding.

  • Page 32: After Riding

    Operating and Riding the Electric Balancer Adjust the height of the seat. AFTER RIDING - Check the battery capacity with the power on. - It is recommended to charge the battery when the red light comes on or when the bike stops. - If the yellow light is on…...

  • Page 33: Charging

    Operating and Riding the Electric Balancer CHARGING - Insert the charger into the 110V/220V wall socket; the light on the charger will turn green. - Insert the plug from the charger into the charger port on the frame of the Balancer (you might see a small spark or hear a pop, this is normal). - The light on the charger will turn RED, indicating that the battery is being charged.

  • Page 34: Repair And Maintenance

    - Ensure bike has had adequate time to cool (up to 30 minutes) - Secure the bike for repair or maintenance. - Exercise caution around exposed parts. - Contact Orion RXB-E customer service if unsure about any repair or maintenance. REPLACEMENT PARTS...

  • Page 35: Test Brake

    Repair and Maintenance TEST BRAKE - Squeeze brake and hold. - Push the bike forward. The rear wheel should not spin if the brake is adjusted properly. - If rear wheel spins when pushing forward or the lever engages prematurely, refer to “Adjust Brake” ADJUST BRAKE - To adjust brake cable: - Twist brake lever adjust in or out, ¼...

  • Page 36: Battery Removal

    Repair and Maintenance BATTERY REMOVAL Step one: Remove the cover (see page 21) Step two: After you have removed the cover, take some pictures. Carefully pull out the wires of the controllers and only unplug the three pin throttle wires (org, green, blk), 2 pin power switch (pink and black), 2 pin Brake switch (blue, black), yellow XR60 connector for battery.
  • Page 37 Repair and Maintenance Step three: Once you have removed the controller you will see the charge wire, cut the shrink tube off and un-plug it. Step four: Un-wrap the disconnect the big yellow plug (XT-60)
  • Page 38 Repair and Maintenance Step five: Find the cloth strap inside the controller box that is attached to the battery (see pic below). Slowly pull on the cloth strap; you might have to pull a bit hard to slide the battery out. If the battery does not want to come out the tube might be out of round.

  • Page 39: Battery Installation

    Repair and Maintenance BATTERY INSTALLATION Install the battery in reverse order. Below are instructions just in case you forgot. Step one: Look inside the tube and make sure the throttle and brake wires are not crossed. Lay the wires as shown in the pic below and insert the battery.
  • Page 40 Repair and Maintenance When you are finished it should look like the pic below. Leave the throttle and brake wire hanging out so you can connect them to the controller.
  • Page 41 Repair and Maintenance Step Two: Locate the charge port connector and plug it in. CAUTION!!! The connector can only be connected one way. See pic below. Align the slot and push firmly together.
  • Page 42 Repair and Maintenance Step three: Install the controller back first Push the controller into the box. Make sure the charging wire does not get smashed.
  • Page 43 Repair and Maintenance Plug in the XT-60 connector and wrap the wire protector around it. Tuck all the wires in and plug in the speed switch. When you are done it should look like the pic below.
  • Page 44 Repair and Maintenance...

  • Page 45: Troubleshooting Guide

    Stopped working while riding it Loose battery or Recharge or replace battery wire connection(s) Power switch faulty Contact your local ORION RXB-E authorized service center for diagnosis and repair Throttle faulty Motor or electrical system damage Rider weight/ Terrain too steep...
  • Page 46 Cleaning and Appearance Care Tire is not properly inflated Inflate tires to the recommended pressure on tire sidewall. Replace tube if you are unable to maintain pressure. GENERAL RECOMMENDATIONS • To clean your bike, you may use: -Water -A mild, neutral detergent and water -A mild spray and wipe cleaner/polisher -A mild spray and rinse cleaner/degreaser and water •...
  • Page 47 Cleaning and Appearance Care 1. Rinse your electric balancer thoroughly with cool water to remove loose dirt. 2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing.
  • Page 48 Cleaning and Appearance Care 3. Wash your electric balancer with a sponge or a soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/ degreaser to re- move the grime. 4. After washing, rinse your electric balancer thoroughly with plenty of clean water to remove any residue.

  • Page 49: Controller Diagram

    Controller Diagram...
  • Page 50 Controller Diagram FUNCTION WIRE COLOR WIRE VOLTAGE REFERENCE Connect to Battery Black Negative Connect to Motor When motor running, 12v. Stop 0v Yellow 1.5MM Green 1.5MM Blue 1.5MM Orange 0.3MM 5v with Power ON When motor running, 12v. Stop 0v Yellow 0.3MM Green 0.3MM Blue 0.3MM...

  • Page 51: Specification

    Specifications RXB-E 12 ENGINE AND TRANSMISSION Engine 250w Brushless Battery Li 24v 5.2A-3c Speed Mode 6 Speed (3 x 50% power + 3 x 100% power) Kick start (Must kick or push the bike to engage the motor) Running Time...
  • Page 52 Specifications RXB-E 16 ENGINE AND TRANSMISSION Engine 350w Brushless Battery Li 36v 5.2A-3c Speed Mode 6 Speed (3 x 50% + 3 x 100%) Kick start (Must kick or push the bike to engage the motor) Running Time 2 Hours...

  • Page 53: Spare Part Catalogue

    Spare Part Catalogue...
  • Page 54 Spare Part Catalogue...
  • Page 55 Spare Part Catalogue...
  • Page 56 Spare Part Catalogue...
  • Page 57 Spare Part Catalogue...
  • Page 58 Spare Part Catalogue...

  • Page 59: Parts Finder

    Parts Finder Finding Parts at our website Websites https://www.orionrxb.com...

  • Page 60: Warranty

    This Limited Warranty does not cover any damage, failure or loss caused by improper assembly, maintenance, or storage. ORION is not liable for incidental or consequential loss or damage due directly or indirectly to the use or misuse of this product.

  • Page 61: Disclaimer

    Disclaimer ORION will not be held liable under any circumstance for incidental or consequential loss or damage or injury, due direct or indirect use of this product, including any malfunction or defect. Adult guardians assume all responsibilities associated with the use of these products by minors.

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