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Minuit Une IVL Square Service Manual

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SERVICE MANUAL
IVL
Square
™

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Summary of Contents for Minuit Une IVL Square

  • Page 1 SERVICE MANUAL Square ™...
  • Page 3 Minuit Une, IVL LIGHTING, IVL Square are registered trademarks of ARTEFFECT SAS (hereinafter referred to as “Minuit Une”).

  • Page 4: Table Of Contents

    Vital Precautions and general safety information ................2 Important Laser Information ....................... 3 Labelling diagram ..........................3 OVERVIEW ..........................6 IVL Square and Base Dimensions ......................6 IVL Pyramid Dimensions * ........................7 Fixture menu and connectors ......................8 Menu buttons ..............................8 Display and LED indicators ..........................
  • Page 5 Central Parts ........................... 26 Replacing the Scanning Motor ...........................26 Replacing Scanning Mirror Board ........................27 Scanning Mirror Board wiring ..........................27 Replacing Scanning Mirror Sensor ........................28 Start Scanning Mirror without AC Power / DMX ....................29 Check / Invert the rotation way .........................30 Check the Scanning Mirror sensor signal with an oscilloscope ................31 Set the Scanning Mirror sensor signal with an oscilloscope................32 Set the Scanning Mirror sensor signal without an oscilloscope ................32...

  • Page 7: Important Information

    Service work must comply with local regulations and accepted codes of good practice. Any person in charge of servicing this product shall have receive a service training by Minuit Une and/or by an official training center recognized by Minuit Une.

  • Page 8: Vital Precautions And General Safety Information

    Note that the national and local recommendations, regulations, standards and codes of practice in laser show are different from a country to another. Please contact your provider or Minuit Une’s legal service if you have any interrogation. Always work in a clean, well-lit area.

  • Page 9: Important Laser Information

    Important Laser Information Procedures that could allow access to Class 4 levels of radiation include the following: • Removing the square Plexiglas shape (page 15) • Square to pyramid Plexiglas shape (page 16) • Opening the IVL (page 18/19) • All the procedure which can be done with the IVL open To avoid increase accessible emission level of radiation during the procedure listed above, you should always turn off and disconnect the product from power before removing the plexiglas shape or opening the product...
  • Page 10 Before opening any part of the product, disconnect the AC power. Otherwise you may be exposed to a class 4 Laser. MINUIT UNE cannot be held responsible if this instruction is not respected This label is also present on the embed laser inside the product (see figure 8) IVL™...
  • Page 11 4. Aperture Label This label indicates the laser aperture. On this product, the laser aperture is the whole area above the Plexiglas shape of the product. 5. Manufacturer’s Identification Label The manufacturer plate is located at the bottom of the product. It contains important information about the type, serial number, and safety.

  • Page 12: Overview

    OVERVIEW All dimensions are given in millimetres. IVL Square and Base Dimensions 1 : IVL S IGURE QUARE IMENSIONS IVL™ Square Service Manual Rev A0...

  • Page 13: Ivl Pyramid Dimensions

    IVL Pyramid Dimensions * 2 : IVL P IGURE YRAMID DIMENSIONS *The Pyramid is a service accessory described in section “Square to Pyramid Plexiglas shape service procedure”, page 17. IVL™Square Service Manual Rev A0...

  • Page 14: Fixture Menu And Connectors

    Fixture menu and connectors Display Connector Panel and Menu Buttons Mains Switch DMX Indicator safety Indicator (red (green) light) 3 : F IGURE RONT ANEL DESCRIPTIONS Menu buttons ENTER Press to open the main menu. Press to open a sub menu. Cancel an action without saving any changes.

  • Page 15: Tools And Accessories

    Tools and accessories Here are the different tools and accessories necessary to do service on the product. All these tools and accessories are not provided with the product. Tools 1. Wrench key T7 2. Cruciform (Phillips) screwdriver PH1/PH2 3. Hexagonal screwdriver T3 4.

  • Page 16: Spare Part View

    Spare part view Lower Part EMBED LASER 8 : S – I IGURE PARE NSIDE Protective Housing Non-interlocked Label 9 : S – B IGURE PARE OTTOM IVL™ Square Service Manual Rev A0...

  • Page 17: Lower Spare Part List

    Lower Spare Part list Spare part Description Reference Section number Handle PIDE-00051 Draw Fan – 60 mm PIDE-00093 Replacing Fans, p.23 Fan Cleaning, p.42 Draw Fan Filter handler – 60mm PIDE-00041 Page 23 Draw Fan Filter – 60 mm PIDE-00055 Page 23, Page 42 Laser Board PIDE-00089...

  • Page 18: Upper Part

    Upper part 10 : U – S 11 : U – S IGURE PPER TEPPER OARDS IGURE PPER TEPPER OTOR 13 : U – P 12 : U – E IGURE PPER ROTECTIVE SQUARE OVER IGURE PPER XTERNAL Part Upper Spare list Spare part Description...

  • Page 19: Troubleshooting

    32 and 33 (Safety LED is “OFF”) The Scanning Mirror is running Laser or optical components are Laser operation is needed. Contact the Minuit Une D0043 but the product doesn’t light up defective customer service (Safety LED is “ON”) The product doesn’t light up,...
  • Page 20 Scanning or Inside Mirrors is not dirty W0003 than usual (T°C is between 1°C and 41°C) The laser components are Laser operation is needed. Contact the Minuit Une defective customer service The light beam is weak or lower The thermal safety procedure is...

  • Page 21: Service Operation

    SERVICE OPERATION Removing the Square Plexiglas shape To remove the Square Plexiglas shape, you must loosen the 4 screws in each corner with a screwdriver. 14 : R (1/4) 15 : R (2/4) IGURE EMOVING QUARE LEXIGLAS SHAPE IGURE EMOVING QUARE LEXIGLAS SHAPE To avoid damaging the Square Plexiglas shape, always handle and store the Square Plexiglas shape with its protective...

  • Page 22: Square To Pyramid Plexiglas Shape Service Procedure

    The Pyramid Plexiglas shape is a service accessory (order ref: ACCE-000009) that you can switch with the Square Plexiglas shape to transform your IVL Square into an IVL Pyramid. According to the chosen shape, the light will spread differently in the space and will create different kinds of advanced shapes, the Pyramid-Plexiglas reinforces the decoration output of IVL Lighting.

  • Page 23: Set Up Plate Service Procedure

    Set Up Plate Service Procedure To maintain optimal performance of the product, the light plan must be on the middle of each Tilt mirror. If not, you must set the plate level using the Set Up Plate Accessory (order ref: ACCE-00013) according to the following procedure.

  • Page 24: Opening The Ivl

    Opening the IVL Removing the Upper Part (1/2) Make sure whether Square Plexiglass shape is removed or that the Square Plexiglass shape is locked in place before opening the product. Remove the 10 Torx T20 screws as shown on the pictures below 28 : O IVL (2/4) 27 : O...

  • Page 25: Removing The Upper Part (2/2)

    Removing the Upper Part (2/2) • After the top part is unscrewed, pull it up to remove it. You must pay attention to the Earth wire (1) • Do not put the top part as shown on figure 31 on its side, and place the cover on a soft surface.

  • Page 26: General Parts

    A. General parts Check Power Supply (PSU) There is two power supply parts. The bigger one (1) supplies all the electronic boards in the lower part, and the little one (2) supplies the stepper motor boards. If you need to know if PSUs are involved in a troubleshooting process, try to power the corresponding faulty board with an external 12Vdc power supply.
  • Page 27 Power Supply wiring description Connections AC Power Connector Power Switch Upper Part PSU Lower part PSU 34: PSU W (1/2) 35: PSU W (2/2) IGURE IRING ESCRIPTION IGURE IRING ESCRIPTION 12V DC 100 – 240V AC 36: PSU P IGURE ESCRIPTION Pin Description Legend...

  • Page 28: Replacing Fans

    Replacing Fans As shown on page 10 in the Spare part view section, there are two side fans and a third one fixed under the fixture. If you need to change one of these, you must pay attention to the rotation direction. This is indicated by the two arrows engraved on the top side of the fan (figure 38) A.
  • Page 29 C. Bottom Fan To replace the bottom fan (under the laser bloc), report to the pictures below using the following procedure: C.1. Remove the metal cover by unscrewing the 4 Torx screws C.2. Push the pins halfway to remove the fan from the metal cover C.3.

  • Page 30: Replacing Mainboard

    Replacing Mainboard Mainboard wiring PCB Connector Wire Laser Shutter TTL Laser Signal Analog Laser Signal Scanning Board Signal Stepper Motor Signal DMX In DMX Out Exhaust Fan Draw Fan Bottom Fan Thermal Sensor 45: M IGURE AINBOARD IRING IVL™ Square Service Manual Rev A0...

  • Page 31: Remove The Mainboard

    Remove the Mainboard Unplug all cables before removing the Mainboard Remove the Mainboard by unscrew the 6 Allen T2 screws (1) in Figure 46 46: U IGURE NSCREW THE AINBOARD The Figure below shows an example of the screws (2) you need to hold 47: H IGURE OLD THE...

  • Page 32: Central Parts

    B. Central Parts Replacing the Scanning Motor 1. Unplug the Scanning Motor cable 2. Remove the 3 Allen T2,5 screws 3. Cut the cable tie and lift slightly the bulkhead (A) to remove the cable 48: S IGURE CANNING OTOR EMOVING IVL™...

  • Page 33: Replacing Scanning Mirror Board

    Replacing Scanning Mirror Board 1. Unplug all cables 2. Remove the 4 T2,5 screws 3. Replace the Scanning Mirror board 4. Screw back the Scanning Mirror board 5. Plug back all cables following the Scanning Mirror board wiring 49: S IGURE CANNING IRROR...

  • Page 34: Replacing Scanning Mirror Sensor

    Replacing Scanning Mirror Sensor 1. Using a T2,5 Allen key, remove the 2 screws by passing through the holes as shown in the picture above 2. Disconnect it from the scanning mirror board 3. Put the new one 51: S IGURE CANNING IRROR...

  • Page 35: Start Scanning Mirror Without Ac Power / Dmx

    Start Scanning Mirror without AC Power / DMX To start the Scanning Motor without any AC power, you must: Disconnect the 12V connector on the scanning mirror board Use an external 12Vdc power supply to feed the scanning mirror board (A) Get the power connector from the product to screw it on your external 12VDC power supply cables (B) +12V 52: E...

  • Page 36: Check / Invert The Rotation Way

    Check / Invert the rotation way If the rotation way is not correct (normally the Scanning Mirror rotates in a counterclockwise direction), you must apply the following procedure 1. Remove the Scanning Mirror cable 2. Using a flat nose plier, remove the polarizer 3.

  • Page 37: Check The Scanning Mirror Sensor Signal With An Oscilloscope

    Check the Scanning Mirror sensor signal with an oscilloscope Run the Scanning Mirror according to procedure page 30 and: • Connect whether a jack connector (A) or an oscilloscope probe to the “J9“pin (B) • Set the corresponding channel of your oscilloscope according to the “Scanning Mirror sensor signal: Acceptance Criteria”, figure 62 •...

  • Page 38: Set The Scanning Mirror Sensor Signal With An Oscilloscope

    Set the Scanning Mirror sensor signal with an oscilloscope Run the Scanning Mirror according to procedure page 30 and: If you see that the Scanning Mirror sensor signal detection doesn’t corresponds to the safety signal on the procedure above (figures 62, 63, 64), set the Scanning Mirror sensor position: 1.

  • Page 39: Tilt Mirror Parts

    C. Tilt Mirror Parts Motor-Mirror coupling Motor-Mirror coupling is composed of three parts. Two metallic parts fixed on the motor and the mirror axes (1), and a third in plastic making the coupling (2). This functional part may be defective after a physical choc of the product (during a hard travel for example).

  • Page 40: Zero Sensor - Tilt Detector Setting Procedure

    Zero Sensor – Tilt Detector setting procedure a) Loosen the two screws (1) b) Adjust the Tilt position (2) in the same time that the Stepper Motor support (3) to set the Pin in the detector Screw back the two screws paying attention to the motor orientation as indicated on figures 69 and 70. 68: T –...

  • Page 41: Replacing The Stepper Motor (A)

    Replacing the Stepper Motor (A) A.1. Place the top cover of the product on a soft surface A.2. Unplug the Stepper Motor cable A.3. Unscrew the Stepper Motor cover (1), (2), (3) 71: R IGURE EMOVE THE OTOR OVER AND LAND A.4.
  • Page 42 A.9. Make sure that the coupling is well done (1) by maintaining the Tilt Mirror during reassembly 73: N 74: A IGURE TEPPER OTOR ASSEMBLY IGURE DJUSTMENT OF THE OTOR IRROR COUPLING A.10. Be careful and note that the Tilt detector pin position is good regarding the Zero Sensor 75: B IGURE ILT DETECTOR PIN POSITION...

  • Page 43: Replacing The Tilt Mirror (B)

    Replacing the TILT Mirror (B) B.1. Place the Upper metal part of the IVL on a soft surface B.2. Unscrew the T2,5 Allen screws (1), (2), (3) to remove the Stepper Motor cover B.3. Remove the Upper metal part to have an access at the coupling part B.4.

  • Page 44: Stepper Motor Board Pinout

    Stepper Motor Board Pinout Connector Description +12 Vdc IN / OUT Data Signal IN / OUT Stepper Motor 81: S IGURE TEPPER OTOR OARD INOUT ESCRIPTION Replacing Stepper Motor Board The Stepper Motor Board may be replaced by removing the 4 T1,5 Allen screws (1) NOTE: 1.

  • Page 45: Stepper Motor Board Addressing Id

    Stepper Motor Board addressing ID The Stepper Motor Boards are identified by Binary digital logic. Each diagram below shows the binary combination required for each Stepper Board ID. The black dots represent a shunt between 2 electronic points A shunt represents a ”0” and no shunt represent a “1” As shown on the picture beside there are 2 shunt on the two first connections and no shunt on the third one.

  • Page 46: Cleaning

    Maintenance This product does not require any regular scheduled maintenance to keep the product in compliance Cleaning Excessive dust, smoke particles and fog fluid residues degrade performance, causes overheating and will damage the product. The product should be cleaned regularly to obtain maximum performance and brightness. The frequency of cleaning depends on the environmental factor where the product is used.

  • Page 47: Inside Mirror Cleaning

    Inside mirror cleaning A. Open the IVL (procedure page 19) B. Do the same cleaning procedure like above for the inside mirrors. 90: I IGURE NSIDE IRROR CLEANING Fans cleaning Fan 80 and 60 mm (Side Fans) If fan filter and fan are not cleaned regularly, airflow could be obstructed and causes overheating which will degrade performance and could cause damage to the product.
  • Page 48 Fan 120 mm (Bottom Fan) Report to the part “C. Bottom” in section “Replacing Fans”, page 23, to know how disassemble the Bottom Fan 1. Take a wet cleaning paper Clean the protective cover b. Clean the blades Clean the heatsink BE CAREFUL WITH HEATSINK CLEANING Wait for a cooling down before cleaning 94: F...

  • Page 49: Square Plexiglass Shape And Tilt Mirrors Cleaning

    Square Plexiglass Shape and Tilt Mirrors cleaning Square Plexiglass and Tilt Mirrors are made in Plexiglass and are really sensitive to abrasive product. Do not use alcohol or solvent to clean those parts or you will damage them. If not cleaned regularly, brightness will decrease. To clean the Square Plexiglass Shape: Clean the external and internal parts of the Square Plexiglas Shape on a soft support.

  • Page 50: Service Return Form

    0) In case of failure, please first contact Minuit Une to find a solution 1) If necessary and asked by Minuit Une, send back the defective part correctly packed with this sheet correctly filled in. 2) Return fees are at your charge.

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