Opel ASTRA H 2004 Service Manual page 4

Replacing a refrigerator exhaust gas recirculation (2.0 liter engine) ......................................................... 301
2.8. Lubrication......................................................................................................................... 305
Replacing the oil pump (1.4 l) ................................................................................................................... 305
2.9. Tables .................................................................................................................................. 317
Table 2.1 Specifications petrol engine Z 18 XER DOHC-I ...................................................................... 317
Table 2.2 Validation and tuning values - DOHC-I (engine volume 1.4 liters) .......................................... 317
Table 2.3 Validation and tuning values - DOHC-I (engine volume 1.6 liters) .......................................... 317
Table 2.4 Validation and tuning values - DOHC-I (engine volume 1.8 liters) .......................................... 317
Table 2.5 Validation and tuning values - DOHC-I (engine capacity of 2,0 l) ........................................... 318
Table 2.6 Poly-V belt - valve gear (engine volume 1.4 liters) ................................................................... 318
Table 2.7 Poly-V belt - valve gear (engine volume 1.6 liters) ................................................................... 318
Table 2.8 Poly-V belt - valve gear (engine volume 1.8 liters) ................................................................... 318
Table 2.9 Poly-V belt - valve gear (engine capacity of 2,0 l) .................................................................... 318
Table 2.10 Specifications (engine volume 1.4 liters) ................................................................................ 319
Table 2.11 Specifications (engine volume 1.6 liters) ................................................................................ 319
Table 2.12 Specifications (engine volume 1.8 liters) ................................................................................ 319
Table 2.13 Specifications (engine capacity of 2,0 l) .................................................................................. 320
Table 2.14 toothed belt (engine volume 1.6 liters) .................................................................................... 320
Table 2.15 toothed belt (engine volume 1.8 liters) .................................................................................... 320
Table 2.16 Recommended tightening torques threaded ............................................................................. 320
Table 2.17 Cooling system (engine 1.4 l) .................................................................................................. 322
Table 2.18 Cooling system (engine 1.6 l) .................................................................................................. 322
Table 2.19 Cooling system (engine 1.8 l) .................................................................................................. 322
Table 2.20 Cooling system (engine 2.0 l) .................................................................................................. 323
Table 2.21 Lubrication system (1.4 liter engines) ..................................................................................... 323
Table 2.22 Lubrication (Engine 1,6 l) ....................................................................................................... 323
Table 2.23 Lubrication system (1.8 liter engines) ..................................................................................... 324
Table 2.24 Lubrication system (2.0 liter engines) ..................................................................................... 324
3. Transmission ................................................................................................................. 325
3.1. Strength .............................................................................................................................. 325
General ...................................................................................................................................................... 325
The flow of hydraulic clutch (gearbox - F13 / F17 + / F23 / M20 / M32) ................................................. 325
Removal, inspection and installation of hard plates and the driven clutch plate (without SAC) ............... 326
Removing and installing the piping and discharge hose coupling (gear - F13 / F17 / F17 + / F23 / M20 /
M32) .......................................................................................................................................................... 332
Replacing the clutch pedal ......................................................................................................................... 335
3.2. Manual transmission ......................................................................................................... 337
General ...................................................................................................................................................... 337
Gears and gear lever .................................................................................................................................. 337
Check transmission oil level (gearbox M20 / M32) .................................................................................. 338
Check transmission oil level (gearbox F13) .............................................................................................. 340
Removing and installing transmission (F13) ............................................................................................. 340
Transmission, removing and installing on the engine (dismantled) .......................................................... 344
Replacing the transmission housing (gearbox F13) ................................................................................... 349
Removing and installing the rear cover gearbox (F 13) ............................................................................ 350
Removal and assembly of the differential (gearbox F13) .......................................................................... 359
Removal and installation of the main shaft (gearbox F 13) ....................................................................... 364
3.3. Automatic transmission .................................................................................................... 365
General ...................................................................................................................................................... 365
Torque ....................................................................................................................................................... 365
Main gear ................................................................................................................................................... 365
Adjust the cable selector switch automatic transmission ........................................................................... 366
3.4. Propulsion mechanism ...................................................................................................... 366
General ...................................................................................................................................................... 366
Measurement of radial and lateral runout of the bearing wheels ............................................................... 367
Measurement oblique gap block bearing ................................................................................................... 368
Removing and installing shaft wheel ......................................................................................................... 369
Replacing the internal velocity joints ........................................................................................................ 372
Replacing the external velocity joints ........................................................................................................ 374
Disassembly outer constant velocity joints ................................................................................................ 375
3.5. Tables .................................................................................................................................. 376
Table 3.1 Potential problems of adhesion, their causes and solutions ....................................................... 376
Table 3.2 Possible malfunctions of the INC, their causes and solutions ................................................... 377
Table 3.3 Volume of transmission oil ........................................................................................................ 377
Table 3.4 Troubleshooting the drive wheels, their causes and solutions ................................................... 378
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