cabur EVEVO7S/C Installation And Operating Manual
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cabur EVEVO7S/C Installation And Operating Manual

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Cabur EVO EV Smart Chargers
Installation and operating manual

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Summary of Contents for cabur EVEVO7S/C

  • Page 1 –– Cabur EVO EV Smart Chargers Installation and operating manual...

  • Page 2: Table Of Contents

    Contents Revision history ..........................3 Introduction ..........................4 General information ......................4 2.1.1 About this manual ......................4 2.1.2 About safety ........................4 2.1.3 About maintenance......................5 Warranty and liability........................6 Limits of use ..........................6 Technical data ..........................8 Installation ...........................
  • Page 3 FREE mode ........................... 53 APP mode ..........................56 RFID mode ........................... 58 Scheduled start/stop (BOOST mode) and power level programming ........ 59 Markings Point of contact under Directive 2014/35/EU: Cabur S.r.L. – Località Isola Grande 45 17041 Altare SV Italy www.cabur.it...

  • Page 4: Revision History

    1 Revision history Version Date Author Notes 20/01/2023 Cabur Technical Office Preliminary version (English) derived from Italian version 03/04/2023 Cabur Technical Office Pictures from English version of the APP added 19/04/2023 Cabur Technical Office Details about current transformer setup for power...

  • Page 5: Introduction

    2 Introduction This manual introduces the Cabur EV EVO Charging Line products for EV battery charging and provides all the necessary information about their installation process and their usage. Important: Please read carefully this manual before installing and using the charger.

  • Page 6: About Maintenance

    ▪ The EV must be blocked before connecting for charging ▪ It is prohibited to remove, modify, bridge or bypass any protective, safety or monitoring equipment and, in general, it is prohibited to apply modifications to the charger ▪ It is prohibited to reconfigure or modify the product ▪...

  • Page 7: Warranty And Liability

    3 Warranty and liability The warranty period of the charging station is specified by the official Cabur’s selling conditions. This operating manual serves to ensure fault-free and safe use of the product; compliance with its content is a prerequisite for the fulfilment of any warranty claims.
  • Page 8 The charging station must be mounted on a wall or on its own stand and installed in a stable way. It is not allowed to operate the charging station in a loose state (not steadily mounted) because this would not comply with the ratings. Unmounting, tampering with or deactivating the safety devices is forbidden.

  • Page 9: Technical Data

    5 Technical data Product data EVEVO7S/C EVEVO11S/C EVEVO22S/C Model Power 3.5-7.4kW 3.5-11kW 3.5-22kW MODE 3 CASE B/C Charging mode (plug/cable) Connector standard Type 2 Dimensions 260x260x100 mm (W x H x D) Weight 2.5/5.1kg Enclosure material PC+ASA (UL94-V0) Mounting Wall / Stand Electrical data 400V±15% (3-phase)

  • Page 10: Installation

    RFID Card Start charging OCPP Free mode Indicators Front LED (red, blue, green) Connectivity WIFI / Ethernet / 4G / Bluetooth / RS-485 Communication protocol OCPP1.6J Backgrounf functions Remote update Charging reports Reports Error reports Overcurrent Overvoltage Undervoltage Safety protections High temperature (plug and relays) CP fault protection Relay fault protection/...

  • Page 11: Installation Accessories

    conditions are mandatory for a correct installation of the device (see also paragraph 4 ▪ Operation temperature must be within the range -25 ℃ up to 50 ℃ “Technical data”): ▪ Operation humidity must be ≤ 95% ▪ Avoid installation places affected by strong vibrations and mechanical shocks ▪...

  • Page 12: Overvoltage Protection

    An external type A RCD, with supply disconnection in case of fault current above 30mA shall be installed in the upstream side. The protection device selection and installation must be performed by qualified personnel only. 6.5 Overvoltage protection The charger is compliant to the Overvoltage Category III 6.6 Installation cables The cable for connecting the mains supply to the charger must have a section in the following range 6-10 mm2.
  • Page 13 Step n. Description Picture Open package which contains the charger and its accessories. Package content: ▪ the charger ▪ four expansion screws ▪ a mounting template ▪ mounting metal bracket (already attached charger rear side) Lean the mounting template against the wall. The height from centre template to the ground should...
  • Page 14 Step n. Description Picture Open the front cover in the left bottom corner (this ca be done following the steps in the picture, removing the bottom screw and then removing the internal protection cover also) Remove the anti-theft screw (highlighted by the red circle in the picture).
  • Page 15 Step n. Description Picture Remove the plastic cover which protects the power supply terminal blocks Make the power supply cable slide into the cable gland until it arrives at the supply terminal blocks Make sure the input cable is not powered. Connect the cables to the terminal blocks and fix them with the screws.

  • Page 16: Installation On Stand

    Step n. Description Picture Insert and close both the protection and the front covers again The installation is completed Important note: the front cover must be correctly installed and closed before using the charger. Do not use the device if the cover cannot be closed for any reason.
  • Page 17 Passo Descrizione Foto Select a stable and solid concrete platform to fix the stand. In case such a platform is not available, pour a dedicated platform. The platform must be equipped with M10 bolts and a 40 mm diameter conduit embedded below the base.
  • Page 18 Passo Descrizione Foto Put the stand in the vertical position and use the M10 nuts together with flat washers to secure the stand base to the concrete platform. An M6x20 bolt needs to be added to the stainless-steel nut at the bottom of the stand to provide ground protection.
  • Page 19 Passo Descrizione Foto Hang the charger on the stand just sliding it bottom side on the dedicated binaries and check it is stable. Each stand can be mounted with back-to-back chargers. Fix the anti-theft screw again to secure the device to the stand. Remove the plastic cover which protects the power supply terminal blocks...
  • Page 20 Passo Descrizione Foto Make the power supply cable slide into the cable gland until it arrives at the supply terminal blocks Make sure the input cable is not powered. Connect the cables to the terminal blocks and fix them with the screws. The polarities cables must respected.

  • Page 21: Connectivity

    Passo Descrizione Foto The installation is completed Important note: the front cover must be correctly installed and closed before using the charger. Do not use the device if the cover cannot be closed for any reason. 7 Connectivity The following communication interface are present on the charger: •...

  • Page 22: Status Led Indicator (Area1)

    Each area has its own specific function, as summarized in the following table: Area Tipo Descrizione AREA1 LED indicator A LED belt is placed all around the charger and assumes different colours to indicate the current status (see table below) AREA2 RFID area RFID card tap area...

  • Page 23: Before Using The App

    8.2.1 Before using the APP After downloading and installing the APP, before starting to use it, the Bluetooth interface must be enabled. 8.2.2 First connection of the APP Step Description Picture Be sure the Bluetooth is enabled Be sure the Bluetooth is not connected to other devices Open the EV EVO APP by clicking on the icon, as shown in...
  • Page 24 Clicking on the top right icon, the Bluetooth device searching process starts. If no compatible Bluetooth devices are found, the screen clearly indicates that, with a “No Cabur Devices found” alert...
  • Page 25 Step Description Picture As soon as compatible devices are found, the user should click on the red circled symbol to connect Click again on the selected device...

  • Page 26: Statistical Data View

    Step Description Picture Select password (this operation must be done only at first connection; password automatically remembered from the second connection on) The APP home page appears (on some mobile devices it could be necessary to scroll down to see the complete page) Scroll down 8.2.3 Statistical data view...

  • Page 27: Power Level Configuration

    Step Description Picture To get this view, the user should click on the tab in the red circle page containing statistical data is opened 8.2.4 Power level configuration In the APP home page, it is possible to configure the power level in static mode (no automatic power management in this case)

  • Page 28: Network Configuration

    Step Description Picture To set the power level, the cursor should be moved to the selected value on the power circle. The set value is also numerically displayed in the centre. The set value represents, from now on, the maximum power value the charger will provide to the EV.
  • Page 29 Step Description Picture In the configuration page, click on the “Networking type” tab A new page appears with the complete list of the available communication interfaces. As soon as a network type is selected, its parameters must be set with dedicated fields that are displayed accordingly.

  • Page 30: Grid Type Configuration

    Step Description Picture physical connectors associated to the different network interfaces displayed in the picture. order access connectors, refer installation paragraph. SIM 4G Ethernet 8.2.6 Grid type configuration The grid type configuration menu allows the grid type selection and the related parameter configurations Step Description...

  • Page 31: Charging Mode Configuration

    Step Description Picture In the configuration page, click on the “ES Configuration” tab (Electric System Configuration) Select the most appropriate grid type TN / TT / IT. Note: for IT systems the maximum allowed voltage is 240 Vac 8.2.7 Charging mode configuration See paragraph 9 8.2.8 Charging reports The charging reports menu allows the visualization and the .csv file export of the charging reports...
  • Page 32 Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) In the configuration page, click on the “Charging record” tab...

  • Page 33: Operating Mode Configuration (Online/Offline)

    Step Description Picture The report page is displayed It is possible to export the reports in .csv format by clicking on the right-bottom button 8.2.9 Operating mode configuration (online/offline) The operating mode menu allows to set the charger in offline (local) or online (OCPP based) mode Step Description Picture...

  • Page 34: Remote Activation Contact Configuration (Dry Contact)

    Step Description Picture In the configuration page, click on the “Operating mode” tab configuration page displayed. Set the configuration switch based on the following details: • Offline: the switch is not activated (local mode) • Online: the switch is activated (OCPP) 8.2.10 Remote activation contact configuration (dry contact) The dry contact menu allows to configure the device in order to start or stop charging based on a remote relay contact.
  • Page 35 Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) In the configuration page, click on the “Dry contact” tab...

  • Page 36: Ocpp Configuration

    Step Description Picture The dry contact mode is activated when the switch is activated When the dry contact mode is enabled, charger starts/stops charging based on the relay contact on pin 11 (EMER_STOP) (GND_OUT), as displayed in the picture: • If the contact is closed: the charger is ON •...
  • Page 37 Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) In the configuration page, click on the “OCPP” tab Set all the OCPP parameters as provided by the OCPP platform administrator (the parameters in the picture are presented...
  • Page 38 The charger supports the OCPP 1.6J protocol. The supported OCPP commands are listed in the following table: OCPP 1.6J – Supported commands Command Supported Limitations Notes CancelReservation ChangeAvailability Refer to the “OCPP variables” table ChangeConfiguration ClearCache ClearChargingProfile To be agreed with the OCPP platform DataTransfer administrator GetCompositeSchedule...

  • Page 39: Dynamic Power Management And Load Balancing

    OCPP 1.6J – OCPP variables Variable Default value StopTransactionOnEVSideDisconnect TRUE AuthorizationCacheEnable FALSE ConnectionTimeOut MinimumStatusDuration BlinkRepeat LightIntensity MaxEnergyOnInvalid ResetRetries Energy.Active.Import.Register, Current.Import, Voltage MeterValuesSampledData Energy.Active.Import.Register, Current.Import, Voltage MeterValuesAlignedData Energy.Active.Import.Register StopTxnAlignedData StopTxnSampledData Energy.Active.Import.Register ConnectorPhaseRotation Unknown 8.2.12 Dynamic power management and load balancing The load balancing menu allows to setup the dynamic power management and/or the load balancing functionalities.
  • Page 40 Step Description Picture In the configuration page, click on the “Load balancing” tab The power management/load balancing modes are activated by the switch in the picture Note: when the switch is activated the user will access to the configuration fields for all the involved parameters The parameters to be set are in the picture.

  • Page 41: Connection To The External Meter

    The external meter models to be used are in the following table, both for single-phase and three-phase operation (note: only the meter models in the tables are compatible): Supply Brand Model Description Picture Connection mode scheme SINGLE CHINT DDSU666 1-phase 1 2 3 4 PHASE digital energy CABUR meter CODE: RS-485 EVDDSU6661PH Modbus...

  • Page 42: 1-Phase Meter Configuration

    Connection mode scheme THREE CHINT DTSU666 3-phase PHASE digital CABUR energy CODE: meter EVDTSU6663PH RS-485 Modbus Important note: in case of IT system, the power management function cannot be performed. This is due to the fact that the meter does not support IT grid configurations.

  • Page 43: 3-Phase Meter Configuration

    • When the ModBus address configuration page appears, push the configuration button in order to have address = 2 (it is sufficient pushing the button twice, in case the value is overpassed it is necessary to increase the address value up to its wrap-up value and restart from 1) •...
  • Page 44 Connection of the meter to the charger Step Description Picture The external meter is connected to the charger through an RS-485 bus. The RS-485 terminal blocks can be reached removing the charger cover and then by removing the inner cover which protects the supply terminal blocks.

  • Page 45: Connection To The External Current Transformer

    Important: the charger parameters must be configured only by qualified personnel 8.2.16 Connection to the external current transformer In alternative to the digital meter, as presented in the previous chapter, a current transformer can be used. The current transformer must be connected as in the following: Connection of the current transformer to the charger Step Description...

  • Page 46: Master - Slave Connection

    Connection of the current transformer to the charger Step Description Picture The signals of the current transformer must be connected as in the following: 1-phase: only one transformer, TA1, with the following connections: TA1 white cable - pin (1) CT1_H TA1 black cable - pin (2) CT1_L 3-phase: three transformers, TA1, TA2, TA3, with...

  • Page 47: Master-Multi-Slave Connection

    Inverter Load Load 8.2.18 MASTER-MULTI-SLAVE connection In this type of connection, the chargers share, in a balanced way, the available power between them and the rest of the loads in the system. One of the chargers is identified as the MASTER and it is connected to the external power meter, which measures the total power flow in the system.

  • Page 48: Error Reports

    Load Load Sharing algorithm in MASTER-MULTI-SLAVE connection The S1, S2, S3, S4 chargers, in sequence, start their charge operations at the T1, T2, T3, T4 times respectively. In this example we consider to have a maximum available current of 50 A The available current will be shared between the chargers.
  • Page 49 This menu allows to check the list of the errors Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) This is a hidden menu. To make it appear, click on the blue circled icon for 5 times and insert the access password...

  • Page 50: Rfid Cards Registration

    Step Description Picture The page in the picture is displayed presenting the details of every single fault occurred. It is possible to export the error in .csv format by clicking the highlighted button. 8.2.20 RFID cards registration The RFID card menu allows to register the new RFID cards in the charger memory and to view the previously registered ones.

  • Page 51: System Update

    Step Description Picture This is a hidden menu. To make it appear, click on the blue circled icon for 5 times and insert the access password when requested In the configuration page, click on the “RFID card” tab To register a new card: •...
  • Page 52 Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) This is a hidden menu. To make it appear, click on the blue circled icon for 5 times and insert the access password when requested In the configuration page, click...

  • Page 53: System Parameter Configuration

    8.2.22 System parameter configuration The system configuration menu allows to set the system parameters Step Description Picture Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) This is a hidden menu.

  • Page 54: Charging Process

    Step Description Picture The page with all the main parameter is displayed: • Power 7kW (1-phase) b. 22kW (3-phase) • CASE B: no cable b. C: with cable • CP type • Connector inter-block enable 9 Charging process Before starting the charging process the user must be sure the plug is correctly connected to the EV.
  • Page 55 Step Description Picture Open the APP. The home page is displayed. Click on the configuration icon (the top right icon in the red circle). Insert the user password (the same used in the first-time connection) and click on the “Confirm” button...
  • Page 56 Step Description Picture The menu page appears. Click on the “Charging mode” menu tab, as identified in the picture Enable the FREE mode by the switch. The charge process will start, from with authentication. Warning: the charging connector cannot be disconnected during the charging process To stop the charging process it is often necessary to open the car.

  • Page 57: App Mode

    9.2 APP mode If the APP mode is set, the charging process is started using the APP. To enable the APP mode please follow the steps in the following table: Step Description Picture Open the APP. The home page is displayed. When the vehicle is connected and ready to charge, the home page of the APP changes its...
  • Page 58 Step Description Picture The status of the charger is also displayed in the page in the status box To stop the charging process, click again on the centre button. After the process is stopped the summary of the process data appears automatically on the page.

  • Page 59: Rfid Mode

    9.3 RFID mode If the APP mode is set, the charging process is started by using the RFID card for authentication. To use the RFID mode please follow the steps in the following table. The RFID mode is active when the FREE mode is disabled. The APP mode will work even when the RFID mode is set.

  • Page 60: Scheduled Start/Stop (Boost Mode) And Power Level Programming

    Warning: the charging connector cannot be disconnected during the charging process Warning: for the CASE B mode (without the integrated cable), there is an electronic lock inside the charger to keep the electrical connection stable during the charging process. When charging is completed or a fault occurs, the electronic lock will automatically unlock, please do not pull it forcibly otherwise.
  • Page 61 Enter in the “Power Period” configuration menu to set the power level to be used in the BOOST schedule.
  • Page 62 Different time schedule can be set and added as per the user needs.

This manual is also suitable for:

Evevo11s/cEvevo22s/c

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