Charging process - controlled by BMS and PLC......25 4.4.4 Charging process - controlled by PLC......... 26 4.4.5 Charging process - controlled by AGV controller......27 Enable commands for charging process........28 Inductive communication............. 29 IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Switching on the device............... 49 10.1.2 Switching off the device............... 49 10.2 Displays..................50 10.2.1 Status LEDs................. 50 10.2.2 Backlight..................51 10.2.3 Display..................52 10.2.3.1 Display mode - Standby............53 10.2.3.2 Display mode - Charging............53 IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Cooling..................76 14.5 Environmental conditions............77 14.6 Input data..................78 14.7 Output data.................. 78 14.8 Cable lengths and specifications..........79 14.9 Approvals and standards............. 81 Customer service and addresses............83 Index......................85 Appendix....................87 IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
IPS 3.0 TNB_0083_IPS30 Inductive Power Supply ISP 3.0 Inductive Stationary Pad TNB_0073_ISP30_IMP30 IMP 3.0 Inductive Mobile Pad MPU 3.0 TNB_0085_MPU30 Mobile Power Unit Software Related description Wireless Charger 3.0 SWB_0021_Wireless-Charger-Web-Interface_User_Admin Web Interface IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
No claims shall be accepted for possible discrepancies. Brands The popular names, trade names, production descriptions, etc. used in this description may constitute trademarks even without special designations and as such may be subject to legal requirements. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
All information and notes in this description have been compiled taking into account the applicable standards and regulations, the state of the art and our many years of knowledge and experience. Conductix-Wampfler Automation GmbH assumes no liability for damage and malfunctions during operation due to: Failure to comply with the description...
Only then can safe operation be guaranteed. Of course, all legally applicable general safety and accident prevention reg- ulations must be complied with. Conductix-Wampfler Automation GmbH assumes no liability for damage or accidents that were caused by non-observance of these safety notes. Warning concept This description contains notes that must be observed for your own per- sonal safety and to avoid property damage.
Warning signs Type of danger Warning – high-voltage. Warning – non-ionising electromag- netic radiation. Warning – danger zone. 3.1.5 Suggestions and recommendations This symbol indicates important information to help you handle the product. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Intended use The device has been designed and constructed exclusively for the intended use described below. The stationary power supply IPS 3.0 (Inductive Power Supply) is a device designed for use in commercial and industrial transport sys- tems. is part of the ‘Wireless Charger 3.0’ inductive charging system for charging batteries in AGVs.
Automation GmbH's express consent. L WARNING! Injury hazard from structural modifications! Unauthorised technical modifications can cause bodily harm or material damage. Replace faulty devices. A faulty device should only be replaced by an identical device. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Due to their training and experience, qualified personnel are able to recog- nize risks and avoid possible hazards when dealing with this product / system. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Whenever working on the device, disconnect it from the power supply and secure it against being switched on again. Prior to commissioning, make sure that all safety equipment is installed and functioning properly. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Improper handling can cause substantial bodily harm or material damage. Only allow the device to be operated and maintained by trained and instructed personnel. Only have work on electrical components carried out by a qualified electrician. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
L WARNING! Electromagnetic fields Death or serious injuries Electromagnetic fields can affect and interfere with pacemakers and defibrillators. If you carry a pacemaker, keep sufficient distance. Warn people wearing pacemakers before they get close. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
ISP 3.0 Inductive Stationary Pad Fig. 1: WC 3.0 components (schematic representation) Stationary components: Stationary power supply IPS 3.0 - Inductive Power Supply Stationary charging pad ISP 3.0 - Inductive Stationary Pad Mobile components: Mobile charging pad ISP 3.0 - Inductive Mobile Pad Mobile power supply MPU 3.0 - Mobile Power Unit...
The pads cannot detect their position in relation to each other. Only the quality of the data signal is evaluated. The charging process can only be started if the signal is sufficiently stable. Optimal positioning must be achieved by using suitable external equip- ment. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
The MPU adjusts the demand from all external requests along with the measurands, such as voltage, current, temperature. Controlling the charging process The charging process is controlled according to 2 methods: Continuous charging Controlled charging IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Automatic modes PLC managed modes non-communi- for batteries with BMS-based AGV controller- AGV controller- cating batteries & CAN communica- charging adapted based charging based charging demos tion by the PLC Batteries without communication IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
It is possible to combine the start of the charging process at the IPS with defined enable commands. Depending on the parametrisation, these can be limit switches or similar items or else enable commands from the system controller via Ethernet. Start Fig. 8 IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Stationary Pad Fig. 9: Inductive communication 1 Inductive Power Supply 2 Inductive Stationary Pad 3 Inductive Mobile Pad (AGV) 4 Mobile Power Unit (AGV) 5 Battery management (AGV) 6 Vehicle control (AGV) 7 PLC IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
3 Heat sink with holder 4 Electrical connections Function The IPS 3.0 inductive supply module converts the single-phase mains voltage into a medium-frequency alternating current for the ISP 3.0 sta- tionary charging pad. A digital control system ensures the optimum level and frequency of the output current at each operating point (charging voltage, charging current, distance and offset of the pads).
4 Input data 5 Output data 6 Protection type, protection class, short-circuit current 7 QR-Code (serial number) 8 CE marking Scope of delivery 5.4.1 Device IPS 3.0 - Scope Name Item Scope of delivery Numbe of delivery number IPS 3.0...
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Scope of delivery > Product sets WCM 3.0 - Name Item Scope of delivery Numbe Scope of number delivery WCM 3.0 Set 3276340 CWA-60690000 MPU 3.0 Mobile Power Unit Wireless Charger Mobile IMP 3.0 Inductive Mobile Pad IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Initiate a complaints process and report the incident to the supplier. If Conductix-Wampfler Automation is your direct supplier you will find our contact information in this document. Ä Chapter ‘Customer service and addresses’ on page 83 Claims for damages Claim any defect as soon as it becomes apparent.
Store in a dry and dust-free location. Regularly check the condition of the stored device. Keep environmental conditions as specified in the technical informa- tion. Keep the storage temperature as specified in the technical informa- tion. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Safety shoes Protective gloves Protective goggles Safety in the Note the safety signs in the area around the system. work area Pay attention to the safety notes in additional applicable documentation (supplier documents). IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
(e.g. wall) or in a control cabinet. Installation The IPS is intended for vertical assembly. position Fig. 12: IPS 3.0 installation position The following factors should be considered for the assembly location: Sufficient air circulation Ä Chapter ‘Open spaces and cooling’ on page 38...
If the temperature continues to rise despite reduced charging current, the charging process is aborted and a fault message is dis- played. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Use vibration-damping and vibration-eliminating systems. Fixing points The IPS must be assembled at the fixing points provided. Fig. 14: IPS 3.0 fixing points Data Value Unit Hole distance (X) 380 mm...
Safety shoes Protective gloves Protective goggles Safety in the Note the safety signs in the area around the system. work area Pay attention to the safety notes in additional applicable documentation (supplier documents). IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Electrical installation Electrical connections > Pin configuration Electrical connections 8.1.1 Connection overview Fig. 15: IPS 3.0 connections Connection Designation Connect to: Supply Mains + PE CAN bus not available, intended for later use Ethernet External Ethernet device, e.g. PLC, service PC...
Harting Han 3M with Han Q5/0-F crimp socket insert (included) 8.1.2.2 X2 - CAN bus Function currently unavailable! Intended for future applications! X2 pin assignment CAN bus Connection type Connection image Signal M12, 5-pin, socket, A-encoded IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Reference For information about the wireless charger web interface, please refer to the corresponding description: SWB_0021_Wireless-Charger-Web-Interface The description is part of the project documentation and can be down- loaded from www.conductix.com. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Only work when protection and monitoring equipment are active. work area Pay attention to the safety signs at the work station and its immediate vicinity. Only load load-bearing machinery within the permitted limits. Secure goods to be transported against loss. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Special haz- ards L WARNING! Hazardous voltages on ports and cables Open electrical components Do not pull plugs carrying voltage. Do not contact open cables. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Switching off the device Set the Start/Stop switch of the IPS to [0]. ð The IPS goes into Warning mode. Switch off the power supply for the IPS. ð The IPS is switched off. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
There are three status LEDs next to the display to indicate different oper- ating modes. The LEDs light up in different colours according to the oper- ating mode. The status LED ‘Error’ is lit in red or orange. Fig. 16: IPS 3.0 status LEDs Meaning of col- Colour Meaning...
The backlight is adapted to the colour modes of the display. Ä Chapter ‘Display’ on page 52 Standby Charging Fault Warning Fig. 17: IPS 3.0 device backlight Meaning of col- Backlight Light mode Meaning ours Colour...
3 Mains voltage 4 Output current / output frequency (alternating display) 5 Input current / mains frequency (alternating display) 6 Heat sink temperature I Pad temperature I Switch status I Status of external release IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
| O F F | O F F Fig. 22: Fault display mode 1 System time/date 2 Error number 3 Error description 4 Heat sink temperature I Pad temperature I Switch status I Status of external release IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
(BMS or AGV controller) upstream of the MPU and controlled by commands to the MPU. Charging process controlled by: Battery management system and system controller Battery management system only System controller only AGV controller or similar only IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
X4. Connect suitable components (switches or similar) according to the connections for X4 shown in the circuit diagram (Fig. 25). Han 1A 5+PE-c-m Si_24V+ Si_24V- 24V_OUT Fig. 25: Circuit for enabling device at X4 IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
A warning message is output when the temperatures are above normal. A fault message is displayed if the temperatures are too high. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Warning message 85 °C 4 High temperature at heat sink 4 Charging current will be reduced Fault message 90 °C 4 Temperature too high at heat sink 4 Charging process will be aborted IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
If the pads are aligned with each other within the maximum deviation (working range), the continuous power transmission is guaranteed. Deviations from the working range lead to power losses and can cause system failures. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Parameter not defined Ä ‘F218’ on page 69 F218 Parameter value out of range Ä ‘F219’ on page 69 F219 Parameter cannot be described Ä ‘F220’ on page 69 F220 Internal communication disrupted IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Pilot line Ä ‘F225’ on page 71 F225 ISP excess temperature Ä ‘F226’ on page 71 F226 Heat sink excess temperature Ä ‘F227’ on page 72 F227 Excess voltage at the power output IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
The output power at the IPS is reduced until it falls below the set threshold value again. Error F226 appears if the temperature continues to rise. Ä ‘F226’ on page 71 Solution If the value falls below the set threshold again, the warning resets automatically. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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IPS - Inductive Power Supply Warning W229 Display text Start/Stop switch off Error Orange/flashing Code Description Start missing Cause Start/Stop switch is off. Effect IPS does not switch to charging mode. Solution Switch on the Start/Stop switch. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
F113 Display text Inverter configuration not possible Error Red/flashing Description Wrong or invalid configuration. Cause CPU cannot configure the inverter. Effect No system start possible. Solution Check software version of DSP and CPU. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Charging pads are not positioned correctly in relation to each other. Effect The charging process will be aborted. The charging process starts again when the error is no longer present. Solution Error is self-acknowledging when cause is rectified. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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No safety enable device Error Red/flashing Code err_z1_hardware_release Description Safety enable device (hardware) not available Cause External enable device not activated. Effect No system start possible. Running system stops. Solution Close safety enable device IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Display text Activation current limitation/operation Error Red/on/flashing Code err_charging_resistor_voltage_pfc Cause System has started up consecutively too often. Overheating of the pre-charging resistors. Effect No system start possible. Running system stops. ↳ Customer support Solution IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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↳ Customer support Solution F220 IPS - Inductive Power Supply Fault F220 Display text Internal communication disrupted Error Red/flashing Code err_can_message_type_not_defined Effect No system start possible. Running system stops. ↳ Customer support Solution IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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IPS - Inductive Power Supply Fault F223 Display text Mains frequency too low Error Red/flashing Code err_mains_frequency_range Description Network frequency outside the defined range. Effect No system start possible. Running system stops. Solution Check mains voltage IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Excess temperature at IPS heat sink. Cause Passive cooling not possible. Fan power too low. Fan is faulty. Ambient temperature is too high. Effect No system start possible. Running system stops. ↳ Customer support Solution IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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Excessive voltage is measured at the power output. Cause Faulty compensation of pads. Frequency tracking cannot react fast enough to movements of the pads. Effect No system start possible. Running system stops. ↳ Customer support Solution IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Do not use any cleaning agents, such as methylated spirits, or other cleaners! Do not clean with sharp objects! Clean the device as follows: Device Clean with dry cloths only. Recommended cleaning intervals 6 months IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
Follow the hazardous materials directive, in particular the regulations on handling hazardous materials. Materials designated for recycling are to be disposed of as per the respective recycling procedure. IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
14.2 Weight Weight Data Value Unit Weight 10 kg 14.3 Material Material Data Value Housing cover Aluminium Housing main body Aluminium Housing heat sink Aluminium 14.4 Cooling Data Value Cooling Passive con- vection IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
DIN IEC 60068-2-31:2008 Ambient temperature (non-condensing, no 10 ... 45 °C dew formation) Storage temperature 10 ... 50 °C Relative humidity (non-condensing) ≤ 80 % Cooling Passive con- vection (active as an option) IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
AWG 14 External fuse for cable protection in live 20 max. A phase 14.7 Output data Data Value Unit Output voltage 600 V AC Output current 26 A Continuous output power 3 kW IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
, twisted in pairs, shielded Fig. 27/3 IPS/X3 Ethernet Data cable min. CAT5e Fig. 27/4 IPS/X4 Enable Signal cable 10 m e. g. external safety according to DIN VDE/UL or other module national standards IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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, twisted in pairs, shielded Fig. 27/9 MPU/X4 Ethernet Data cable min. CAT5e Fig. 27/10 MPU/XBatt+ Battery plus Battery cable max. 1x16 mm Fig. 27/11 MPU/XBatt- Battery minus Battery cable max. 1 x 16 mm IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
14.9 Approvals and standards Conformity Devices made by Conductix-Wampfler Automation GmbH have been designed to comply with EU directives. Please contact Conductix-Wampfler Automation GmbH if you wish to obtain a copy of the EU Declaration of Conformity. Standards The devices and the entire system are tested according to the following...
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Technical Data Approvals and standards IPS 3.0 Conductix-Wampfler Automation GmbH / 01/2023...
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