H. Winter HP-11 PB DELUXE Operation Manual

Horizontal band resaw

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Leipzig

Operation Manual

WINTER horizontal band resaw

Typ HP-11 PB DELUXE

HENRIK WINTER HOLZTECHNIK GmbH

Druckereistr. 8

D-04159 Leipzig-Stahmeln

info@winter-holztechnik.de

+49 (0) 341 / 461 90 21

+49 (0) 341 / 461 83 58

Skype: winterholztechnik

www.winter-holztechnik.de

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Page 1 Leipzig Operation Manual WINTER horizontal band resaw Typ HP-11 PB DELUXE HENRIK WINTER HOLZTECHNIK GmbH Druckereistr. 8 D-04159 Leipzig-Stahmeln info@winter-holztechnik.de +49 (0) 341 / 461 90 21 +49 (0) 341 / 461 83 58 Skype: winterholztechnik www.winter-holztechnik.de...
Page 2 Leipzig WINTER HP-11 PB DELUXE WARNING Some dust created by power sanding, sawing, and grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are：...
Page 3: Table Of Contents
Leipzig WINTER HP-11 PB DELUXE Table Of Contents SECTION 1：SPECIFICATION SECTION 2：SAFETY SECTION 3：CIRCUIT REQUIREMENTS SECTION 4：GENERAL INFORMATION 11~12 SECTION 5：MACHINE FEATURES 13~15 SECTION 6：INSTALLATION 16~17 SECTION 7：CONTROL PANEL SYSTEM 18~24 SECTION 8：ADJUSTMENT INSTRUCTION 25~29 SECTION 9：MAINTENANCE 30~31 SECTION 10：OPTIONAL-MIST COOLANT SYSTEM...
Page 4: Section 1：Specification
Leipzig WINTER HP-11 PB DELUXE ： SECTION 1 SPECIFICATIONS Model HP-11PB SINGLE HEAD BAND RESAW 300mm(W) x 250mm(H)（12"x10"） Max. Workpiece Size Conveyor Belt Size 285mm(W) x 5470mm(L) 28" Saw Wheel Diameter 2" Saw Wheel Width 168"( L )x2"( W ) Saw Blade Size 4"x4...
Page 5: Section 2：Safety
Leipzig WINTER HP-11 PB DELUXE SECTION 2：SAFETY ---------------------------------------------------------------------------------- WARNING ： For Your Own Safety, Read Instruction Manual before Operating this Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
Page 6 Leipzig WINTER HP-11 PB DELUXE be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Page 7 Leipzig WINTER HP-11 PB DELUXE 21. Never allow unsupervised or untrained personnel to operate the machine. Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood. WARNING ： Additional Safety Instructions for Bandsaw 1.
Page 8 Leipzig WINTER HP-11 PB DELUXE respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. WARNING ： Additional Safety Instructions for Hydraulics 1. Be familiar with the hazards of hydraulic injection injuries. Leaking hydraulic ﬂuid may have enough pressure to penetrate skin.
Page 9 Leipzig WINTER HP-11 PB DELUXE 5. Do not raise the machine too high as this will cause poor stability. 6. Forklift should be driven by experienced personnel only. For more informa on visit h p://www.winter-holztechnik.de...
Page 10: Section 3：Circuit Requirements
Leipzig WINTER HP-11 PB DELUXE SECTION 3：CIRCUIT REQUIREMENTS ------------------------------------------------------------------------------------- WARNING ： Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. Do not connect the machine to the power source until instructed to do so.
Page 11: Section 4：General Information
Leipzig WINTER HP-11 PB DELUXE SECTION 4：GENERAL INFORMATION ------------------------------------------------------------------------------------- WARNING ： If you do not read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To protect yourself, read and understand this entire manual.
Page 12: Section 5：Machine Features
Leipzig WINTER HP-11 PB DELUXE SECTION 5：MACHINE FEATURES ------------------------------------------------------------------------------------- Main Features A. Control Panel – Digital Readout B. Front Pressure Roller For front pressure roller go down. C. 4" Dust Port Allows the resaw to be connected to a dust collection system.
Page 13 Leipzig WINTER HP-11 PB DELUXE E. Control Panel Controls power to the main motor and the hydraulic motor. F. Front Pressure Rollers Maintain downward pressure on the board to keep it steady during cutting. G. Back Pressure Rollers Maintain downward pressure on the board to keep it steady during cutting.
Page 14: Section 6：Installation
Leipzig WINTER HP-11 PB DELUXE SECTION 6：INSTALLATION ------------------------------------------------------------------------------------ Mounting resaw to the ﬂoor We recommend that you bolt your new resaw to the ﬂoor. Because this is optional and ﬂoor materials may vary, ﬂoor mounting hardware is not included. It may be necessary to level the ﬂoor before installing this machine.
Page 15 Leipzig WINTER HP-11 PB DELUXE Mounting the conveyor belt To install the conveyor belt onto the re-saw： 1. Remove the lag bolts that secure the conveyor belt assembly to the crate pallet. 2. Remove the blade guide from the wheel housing.
Page 16 Leipzig WINTER HP-11 PB DELUXE 3. Make sure the machine is properly ground to prevent the danger of electric shock. Check power wire connection After the power source wires have been connected, check if the power wires are connected to the correct points or not.
Page 17: Section 7：Control Panel System
Leipzig WINTER HP-11 PB DELUXE SECTION 7：CONTROL PANEL SYSTEM ------------------------------------------------------------------------------------ Safety rules for control system Do not alter or bypass any protective interlocking systems. All electrical/electronic trouble shooting and repairs should be undertaken only by personnel who are properly trained and skilled.
Page 18 Leipzig WINTER HP-11 PB DELUXE Switch function control panel A. POWER ON Before pressing this power switch, remember to turn on the master power switch located at left side of the control box. When this switch is pressed and it’s indication lamp lights on, it means the machine is underpowered.
Page 19: Section 8：Adjustment Instruction
Leipzig WINTER HP-11 PB DELUXE SECTION 8 : ADJUSTMENT INSTRUCTION ------------------------------------------------------------------------------------- Adjust saw blade height To adjust the saw blade head left to right: 1. Disconnect the resaw from the power source! 2. Use your test board to determine which direction the conveyor table needs to be moved. For example, if the right side of the board was thicker than the left side —you will need to move either the right side of the saw blade head or move the left side of the saw...
Page 20 Leipzig WINTER HP-11 PB DELUXE Adjust in-feed pressure roller in right /left direction The in-feed roller is pressed by air unit. Adjust the pressure when pressing the wood piece over or less. Winter Machinery recommends using 40 psi. Make sure to lift up the front roller and ﬁx on top when saw blade is higher than 60mm, nor...
Page 21 Leipzig WINTER HP-11 PB DELUXE 5. On the side that the belt tracks away from, turn the front adjustment nut clockwise half of a turn, and watch the belt tracking. — If the tracking was not corrected by this adjustment, repeat step 4.
Page 22 Leipzig WINTER HP-11 PB DELUXE 2. Disconnect the resaw from the power source! 3. Loosen the roller bracket by turning the roller bracket cap screws 3⁄4 of a turn. 4. Loosen the rear adjustment nuts away from the bracket plate.
Page 23 Leipzig WINTER HP-11 PB DELUXE Adjust saw wheel for leveling All the saw wheel have been adjusted properly before shipment, please do not do any adjustment until you change the saw wheel! There are two adjusting screws. To adjust the screws will make the saw wheel surface slide.
Page 24 Leipzig WINTER HP-11 PB DELUXE Saw blade guide adjustment To align the guide blocks: 1. Rotate the wheels by hand and watch how the blade feeds through the blade guides. l If the blade feeds through the blade guide without touching the guide block or rotating the support wheel, no adjustment is necessary.
Page 25 Leipzig WINTER HP-11 PB DELUXE To adjust the support wheel： 1. Loosen the lock bolt. 2. Rotate the adjustment shaft until the support wheel is approximately 0.016" behind the back of the blade. Check with a feeler gauge or four thicknesses of a dollar bill.
Page 26: Section 9：Maintenance
Leipzig WINTER HP-11 PB DELUXE SECTION 9：MAINTENANCE ------------------------------------------------------------------------------------- WARNING ： Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Cleaning Inside Wheel Cover To keep the bandsaw working properly, regularly open the wheel cover and vacuum any sawdust from the machine that did not make it into the dust collector.
Page 27 Leipzig WINTER HP-11 PB DELUXE are indicated by white boxes on the chart below. Note—this page was designed to be copied and used as a check-off chart to help maintain a regular lubrication schedule. □ Check white boxes after lubricating ﬁttings.
Page 28 Leipzig WINTER HP-11 PB DELUXE cap is a plastic ﬁller screen. Visually inspect both the breather cap and the plastic ﬁller screen. If there is visual contamination, clean both items with solvent and compressed air. Allow them to completely dry before installing back in place.
Page 29 Leipzig WINTER HP-11 PB DELUXE To drain the hydraulic ﬂuid ： 1. Read the hydraulic safety instructions on page 6 before continuing. 2. With your drain pan in place, remove the drain plug. 3. Replace the drain plug after the hydraulic tank is completely drained.
Page 30 Leipzig WINTER HP-11 PB DELUXE Maintenance Log Date Approximate Hours Of Use Maintenance Performed For more informa on visit h p://www.winter-holztechnik.de...
Page 31: Section 10：Optional-Mist Coolant System
Leipzig WINTER HP-11 PB DELUXE SECTION 10：OPTIONAL – MIST COOLANT SYSTEM ------------------------------------------------------------------------------------- For more informa on visit h p://www.winter-holztechnik.de...
Page 32 Leipzig WINTER HP-11 PB DELUXE OIL TYPE: ESTOL 1545 For more informa on visit h p://www.winter-holztechnik.de...