Peter electronic VB 230/400-25 Assembly And Commissioning Instructions

Braking devices

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Braking Devices
VB 230/400-25
Assembly- and Commissioning Instructions
Quality is our Drive.

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Summary of Contents for Peter electronic VB 230/400-25

  • Page 1 Braking Devices VB 230/400-25 Assembly- and Commissioning Instructions Quality is our Drive.
  • Page 2: Table Of Contents

    VB 230/400-25 as per 09/14 11900.10004 Table of Contents Page Safety notes Conformity General description Usage to the intended purpose EC Declaration of Conformity Block diagram Functional description (see connection diagram) LED indicators Fault signaling relay Control inputs and outputs...
  • Page 3 VB 230/400-25 15. Typical connections 15.1 Connection diagram 15.2 Connection diagram with all options 15.3 Connection diagramm for VB...-25DB (UL), cut off 1L1, 3L2 These commissioning instructions were prepared with great care. Nevertheless, PETER electronic GmbH & Co. KG does not assume liability for damage resulting from mistakes possibly contained in this manual.
  • Page 4: Safety Notes

    VB 230/400-25 Safety notes The described devices are electrical equipment for use in industrial electrical power installations. An impermissible removal of the covers during operation can cause serious damage to your health, since these devices contain live parts with high voltages.
  • Page 5: General Description

    VB 230/400-25 General description The electronic braking devices of the VersiBrake type enable a non-wearing braking of three- phase and a.c. asynchronous motors. The braking devices are used for drives that due to safety and functional reasons have to be reliably slowed down. After the motor has come to a standstill, an integrated standstill detection switches the braking current off.
  • Page 6: Ec Declaration Of Conformity

    (authorized representatives of the manufacturer / companies placing the product on the market that are established within the Community) Name / Address: Peter Electronic GmbH & Co.KG Bruckäcker 9 92348 Berg hereby declares that the following product (device, component, unit) in the version as supplied...
  • Page 7: Block Diagram

    VB 230/400-25 Block diagram optional optional MOTORCONTACTOR Controller Motor contactor interlocking Y - Contactor Braking relay optional - Contactor Remanence detection Standstill Standstill indication detection Fault indication Functional description (see connection diagram) After switching on the operating voltage on 1L1 and 3L2, the main contactor interlock X5, X6 (lock) and the fault signalling contact X7, X8 (alarm) close.
  • Page 8: Led Indicators

    VB 230/400-25 Approx. 1.5s after a motor standstill has been detected, the integrated standstill detection function switches the braking current off. If during the maximum braking time (15s in the case of standard devices) no motor standstill is detected, the fault signaling contact on the terminals X7, X8 (alarm) opens. When restarting the motor, the signaling contact will be reset.
  • Page 9: Control Inputs And Outputs

    VB 230/400-25 Control inputs and outputs Control inputs Control Designation Description terminals X3, X4 Starting contact Connection of a break contact of the motor contactor Caution: Danger to life through electric shock! The terminals X3 and X4 carry mains potential. If a switch or contactor contact is connected to these terminals, it must have a test voltage of 2.5kV.
  • Page 10: Potentiometers

    VB 230/400-25 Potentiometers „I“ Adjusting the braking current. 10. Options For special applications there are various options in order to extend the functionality of Versi- Brake-devices. The following is available: Wide-voltage range 200-575V (480V) - Option „B“ Motor PTC monitoring - Option „P“...
  • Page 11: Option „S" - Standstill Signaling Relay

    VB 230/400-25 The closing of the mains contactor starts the following sequence: 1. The potential-free contact X11, X12 will be closed (control of the star contactor). 2. After a period of 6s X11, X12 will be opened. 3. After a delay of 60ms the potential-free contact X12, X13 will be closed (control of the delta contactor).
  • Page 12: Technical Data

    VB 230/400-25 Technical data Type designation VB ..230-25 400-25 220/240V ±10% 50/60Hz Mains voltage (standard) 380/415V ±10% 50/60Hz according to DIN EN 50160 (IEC 38) (standard) 200 - 575V ±10% 50/60Hz (wide-voltage range) Power draw of the electronics 6 VA...
  • Page 13: Commissioning

    VB 230/400-25 12. Commissioning :The device is to be put into opteration in 3 steps: 1. Mounting 2. Connection and 3. Parameter setting 12.1 Mounting instructions Caution: Danger to life through electric shock! The following conditions are to be complied with in order to ensure a safe and reliable operation of the VersiBrake: 1.
  • Page 14: Connection

    VB 230/400-25 12.2 Connection The braking device is to be installed according to the attached connection diagram. For other connections please consult Peter electronic GmbH & Co. KG. Further connection proposals for special circuit arrangements are available Note: via our homepage at www.peter-electronic.com.
  • Page 15: Parameter Settings

    VB 230/400-25 12.3 Parameter settings Sequence of commissioning: 1. Disconnect the plant from the supply mains. 2. Connect the current measuring instrument between the braking device, terminal „2T1“, and the motor terminal „U“. 3. Turn the potentiometer "I" to a position in the first third of the adjustment range (factory setting) (please see chapter 7 on page 8).
  • Page 16: Dimensioning Rules

    VB 230/400-25 13. Dimensioning rules 13.1 Dimensioning of braking contactors The braking contactor is switched on or off via a control contact of the braking device (no-load switching). When selecting the braking contactor, it must be ensured that the contacts are able to carry the maximally occuring braking current (nominal/rated device current).
  • Page 17 Note 1: c.d.f., the fuse supplier is able to select a suitable type. Due to the great variety of producers, sizes and types, PETER electronic does not recommend any particular fuses. If the value of the fuse or cutoff-I²t-value is selected too small, it may happen Note 2: that the semiconductor fuse reacts during braking.
  • Page 18: Permissible Braking Frequency

    VB 230/400-25 13.3 Permissible braking frequency The braking frequency depends on the adjusted braking current. Please find below some typical values for braking devices of the VersiBrake type: Braking current Braking time Braking frequency 1 braking per 60s 1 braking per 180s...
  • Page 19: Dimensions

    VB 230/400-25 Table 3 Load curve for VB 230/400-25 Cyclic duration factor (c.d.f.) in %  100 Cyclic duration factor (c.d.f.) Cycle time = Braking time, Cycle time = Braking time + Non-braking time 14. Dimensions VB 230-25 VB 400-25 VB ...
  • Page 20 VB 230/400-25 15. Typical connections 15.1 Connection diagram...
  • Page 21 VB 230/400-25 15.2 Connection diagram with all options...
  • Page 22 VB 230/400-25 15.3 Connection diagramm for VB...-25DB (UL), cut off 1L1, 3L2...
  • Page 23 VB 230/400-25 Time diagram for VB...-25DB (UL), cut off 1L1, 3L2 t1 = Y - time 5,5s t2 = 60ms t3 = 250ms t4 = Remanenz - time Motor t5 = Brake - time t6 = 1000ms K3 Y...
  • Page 24 VB 230/400-25...
  • Page 25 VB 230/400-25...

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