Summary of Contents for spotzero Sea Xchange XTC II
- Page 1 USERS MANUAL / INSTALLATION GUIDE XTCII600 XTCII1200 XTCII1800 XTCII2200 www.spotzerowater.com...
-
Page 2: Table Of Contents
TABLE OF CONTENTS 1. INTRODUCTION ........................... 4 CONGRATULATIONS ..............................5 SAFETY ..................................5 PRINCIPLES OF REVERSE OSMOSIS........................6 UNIT SPECIFICATIONS .............................. 7 SYSTEM STANDARD OPERATING PARAMETERS....................2. INSTALLATION AND COMISSIONING ..................9 SEA XCHANGE COMMISSIONING REPORT FORM ....................10 XTCII INSTALL KIT..............................11 ELECTRICAL REQUIREMENTS .......................... - Page 3 MAINTENANCE ................................ 58 REMOTE SUPPORT ..............................58 REMOTE TOUCH SCREEN SETUP .......................... 62 6. XTCII SYSTEM SPECIFICATIONS & PARTS................65 PUMP/MOTOR ASSEMBLY DRAWING........................66 SALT WATER PRE-FILTER ASSEMBLY........................67 OPTIONAL SHORT PRE-FILTER ASSEMBLY DRAWING..................68 FRESH WATER FLUSH ASSEMBLY DRAWING...................... 69 TOUCHSCREEN DRAWING............................
-
Page 4: Introduction
1. INTRODUCTION... -
Page 5: Congratulations
CONGRATULATIONS Your Sea Xchange XTCII-Series Reverse Osmosis System is a durable piece of equipment that, with proper care, will last for many years. This User's Manual outlines installation, operation, maintenance, and troubleshooting details vital to the sustained performance of your system. If your system is altered at the site of operation or if the feed water conditions change, please contact your local dealer or distributor to determine the proper recovery for your application. - Page 6 PRINCIPLES OF REVERSE OSMOSIS REVERSE OSMOSIS How Fresh Water Is Produced Reverse Osmosis or “RO” is a process where freshwater water is produced by pumping saltwater through a semi-permeable membrane. Osmosis Osmosis is a naturally occurring process where a weak solution will cross a semipermeable membrane to mix with a highly concentrated solution.
-
Page 7: Unit Specifications
UNIT SPECIFICATIONS XTCII MODEL 1200 1800 2200 Configuration 1 Vessel 2 Vessel 3 Vessel 4 Vessel Feed Water Source Sea Water Sea Water Sea Water Sea Water Rated production gpd 600(0.41) 1200(0.83) 1800(1.25) 2200(1.52) (gpm) Rejection and Flow Rates Nominal Salt Rejection 99.4% 99.4% 99.4%... -
Page 9: Installation And Comissioning
2. INSTALLATION AND COMISSIONING... -
Page 10: Sea Xchange Commissioning Report Form
SEA XCHANGE COMMISSIONING REPORT FORM System Information: Model number - Serial number - Date of Commission - Commissioned by- Installed by - Vessel hull number- First step to commissioning a new system is to look over the install to be sure everything is installed correct. This check- list must be gone through prior to powering up the system. -
Page 11: Xtcii Install Kit
XTCII INSTALL KIT ✓ PART NUMBER DESCRIPTION B0001 Elbow 1/4" QC B0005 Tee 3/8" QC B0006 Tee 1/2" QC B0019 Adapter 1/2" QC to 1/2" MNPT B0020 Elbow 1/2" QC B0021 Elbow 3/8" QC B0024 Reducer 1/2" QC Stem to 3/8" QC B0030 Adapter 3/8"... -
Page 12: Electrical Requirements
ELECTRICAL REQUIREMENTS ELECTRICAL The XTCII Series are available in 1Φ (phase). 230 volts at 14.9 amps (including booster pump) 50/60 Hertz available in the 230-volt unit NOTE: IT’S RECOMMENDED THAT A QUALIFIED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH ALL APPLICABLE CODES, RULES, AND REGULATIONS. WARNING: TO REDUCE THE RISK OF ELECTRICAL SHOCK, THE INCOMING POWER SUPPLY MUST INCLUDE A PROTECTIVE GROUND. -
Page 13: Storage Or Winterization Of Unit
STORAGE OR WINTERIZATION OF UNIT Option 1: Storage with Fresh Water Flush When a system will not be used for a significant period of time (i.e. 3 months – 1 year), the best practice for storage of the system is to allow the automatic fresh water flush to operate by leaving the power to the system on and ensuring that the vessels fresh water system is ON and pressurized. -
Page 15: Pid Plumbing Diagram
B(-) A(+) +24VDC Backpressure Regulator Valve (BPR) B(-) A(+) Diversion Valve (DV) +24VDC Cooling Fan (PV) PI/RF PO/PP Cooling Fan (CV) FWF Valve (FWF/IS) FWSW... -
Page 16: Sea Water Plumbing Connections
SEA WATER PLUMBING CONNECTIONS 1. Locate a dedicated sea cock to be used for booster pump supply. Sea cock should be a minimum of 3/4” with a speed scoop to prevent a Venturi effect while vessel is underway. 2. Install a sea strainer with at least a 50-mesh rating after sea cock. 3. -
Page 17: Pre-Filtration
PRE-FILTRATION XTCII-Series systems are supplied with a 5- micron sediment filter. Change when there is a noticeable loss of outlet pressure. Ask your local dealer distributor about Pre-Filtration systems, if required. NOTE: THE SYSTEM MUST BE OPERATED IN ACCORDANCE TO FEED WATER SPECIFICATIONS. ¾”... -
Page 18: Product To Tank Connection
PRODUCT TO TANK CONNECTION 9. Locate the fitting labeled Product to Tank on left side of system. Connect supplied white 3/8” tubing from system to the inlet of the ships freshwater tank. Be sure that there are no kinks in hose run and avoid 90’s where possible to prevent restricted flow. -
Page 19: Fresh Water Flush Connection
FRESH WATER FLUSH CONNECTION 1. Locate filter assembly labeled Fresh Water Flush and connect the inlet of fresh water flush solenoid to the ships pressurized freshwater system. Note - a shut off valve is recommended to be installed on supply line to fresh flush assembly for service. -
Page 20: Electrical Connections
ELECTRICAL CONNECTIONS 1. Connect main power supply to main power terminal blocks, connect power to booster pump from contactor as shown below. Ground main power supply and booster pump to grounding bus bar. Reference DWG SX0034. The XTCII-Series systems pump, and motor are available in 230 Volt, 50/60 Hertz, 1 Phase •... -
Page 21: Operation And Maintenance
3. OPERATION AND MAINTENANCE... -
Page 22: Xtcii Consumable Items
XTCII CONSUMABLE ITEMS ITEM NUMBER DESCRIPTION MAINTENANCE FREQUENCY 4.5”x20” 5-Micron Sediment When Pre-Filter Inlet/Outlet 252404298 Filter Pressure Differential is <15psi 4.5”x10” 5-Micron Sediment When Pre-Filter Inlet/Outlet 252404499 High Capacity Pre-Filter Pressure Differential is <15psi 4.5”x10” 25-Micron Sediment When Pre-Filter Inlet/Outlet 252404500 High Capacity Pre-Filter Pressure Differential is <15psi... -
Page 23: Operating Do's & Don'ts
OPERATING DO’s & DON’Ts 1. 1. Change the cartridge filters regularly 2. 2. Monitor the system and keep a daily log 3. 3. Adjust the system product to the recommended value 4. 4. Always feed the pump with filtered water DON'T: 1. - Page 24 HIGH PRESSURE PUMP The pump used on the XTCII-Series systems is a piston type constructed of stainless steel. Follow these guidelines to ensure proper operation of the pump: • Refer to the High-Pressure Pump in manufacturer’s index for recommended maintenance (page 37).
-
Page 25: Feed W Ater & O P Eratio N S P Eci Fic Atio N S
MANUFACTURER’S WARRANTY. SYSTEM’S PRODUCTION. ACRONYM/SYMBOLS DEFINITION FRESH WATER FLUSH REVERSE OSMOSIS POUNDS PER SQUARE INCH GALLONS PER MINUTE GALLONS PER DAY TOTAL DISSOLVED SOLIDS PARTS PER MILLION TEMPERATURE CORRECTION FACTOR LP SWITCH LOW PRESSURE SWITCH HP SWITCH HIGH PRESSURE SWITCH Φ... -
Page 26: Rejection, Recovery, & Flow Rates
REJECTION, RECOVERY, & FLOW RATES Sea Xchange XTCII-Series Reverse Osmosis Systems are designed to produce product water at the capacities indicated. For example, the XTCII 2200 produces 1.53 gallons per minute (2200/24/60min=1.53 gpm) of permeate water at the listed operating test conditions. The amount of total dissolved solids (TDS) rejected by the membrane is expressed as a percentage. -
Page 27: Initial Start- Up
INITIAL START- UP Carefully inspect your system before initial start-up. Check that all plumbing and electrical connections are not loose or have not come undone during shipment. A User’s Manual, Test Results, and Filter Housing Wrench will accompany your XTCII-Series Reverse Osmosis System. 1. - Page 28 5. MANUAL FWF icon should appear. Press the button to initiate a FWF and let it run. 6. Press the Booster Pump image. 7. Press the “ON” button, then press the “X” button to exit the menu. When the Booster Pump is running wavy line should appear to the right of the Booster Pump image indicating that the motor is on.
-
Page 29: Standard Operation
STANDARD OPERATION 1. Simply press the Start button and the system will automatically adjust to produce water. 2. You can set the system to automatically shut down as instructed on pages 46-48 or simply press the STOP button to stop the system. OPTION 2 OPTION 1 PUMP MAINTENANCE... -
Page 30: Membrane Care
MEMBRANE CARE Maximum Operating Temperature 113°F (45°C) • Maximum Operating Pressure 850 psi (58 bar) • Maximum Pressure Drop 15 psig (1.0 bar) • pH Range, Continuous Operation • pH Range, Short-Term Cleaning 1 - 13 • Maximum Feed Silt Density Index SDI 5 •... -
Page 31: Membrane Removal & Replacement
MEMBRANE REMOVAL & REPLACEMENT Replacing membranes in the pressure vessels is an easy process if you have the proper information and tools at hand. Please refer to the following instructions when removing and replacing membrane elements: WARNING: ALL PRESSURE GAUGES MUST READ ZERO BEFORE PROCEEDING. BEFORE ATTEMPTING, DISCONNECT THE POWER FROM THE SYSTEM AND BLEED ALL WATER PRESSURE FROM THE SYSTEM. - Page 32 5. Flow directions should be observed for installation of each element into their respective pressure vessels. INSERT DIRECTION INSERT DIRECTION 6. Remove one membrane element at a time from the pressure vessels, from the side of each housing. Long nose pliers may be necessary to pull the old membrane element out of the membrane element housing.
-
Page 33: Manualy Flushing The System
11. Ensure that you do not pinch or fatigue any O-rings while re-installing the end plug. Push the end plug on until the plug is flush with the pressure vessel. 12. Insert the four rods through the plate and fasten using a 3/8 wrench and a flat screwdriver. 13. - Page 34 3. Press the SERVICE MENU button. 4. Press the FRESHWATER FLUSH button. 5. Press the down arrow on Mode and select the OFF option 6. Press MANUAL FWF 7. Allow the system to run for 10 to 20 minutes. 8. Press the EMERG STOP button to stop the manual FWF. 9.
-
Page 35: Preparing Unit For Storage Or Shipment
PREPARING UNIT FOR STORAGE OR SHIPMENT PRIOR TO SHIPPING OR STORING YOUR SYSTEM, THE SYSTEM SHOULD BE CLEANED WITH AN APPROPRIATE CLEANER, FLUSHED WITH WATER, AND PRO- TECTED FROM BIOLOGICAL ATTACK WITH AN APPROPRIATE SOLUTION FOR MEMBRANE ELEMENTS. THE MEMBRANE HOUSING(S) AND PLUMBING LINES OF THE SYSTEM MUST BE COMPLETELY DRAINED. -
Page 36: High Pressure Pump Oil Change
HIGH PRESSURE PUMP OIL CHANGE OIL CHANGE STEPS 1. Run unit for 30 minutes prior to draining oil 2. Drain the oil out of the pump by opening the oil drain valve. Dispose of oil properly. Oil drain is on the side of unit. Drain Valve Is located under front cover. -
Page 37: Troubleshooting
4. TROUBLESHOOTING... -
Page 38: Abnormal Product Flow
ABNORMAL PRODUCT FLOW As time progresses, the efficiency of the membrane will be reduced. In general, the salt rejection does not change significantly until two or three years after installation when operated on properly pretreated feed water. The permeate flow rate will begin to decline slightly after one year of operation but can be extended with diligent flushing and cleaning of the system. -
Page 39: Temperature Correction Factors For Membrane
TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor (TCF) from the table below. Divide the rated permeate flow at 77°F by the temperature correction factor. The result is the permeate flow at the desired temperature. (See example on the next page) °F = (°C x 9/5)+ 32 Corrected Flow Rate = (Measured Flow Rate)*(TCF @ Feed Water Temp.) If a system is rated to produce 5 gpm of permeate water @ 77°... - Page 40 PROBLEM CAUSE SOLUTION 1. Open the sea cock valve 1. Sea cock valve is closed 2. Perform a “Manual FWF” for at least 1 2. There is air in the system. minute. This will help purge any air out 3. The Pre-filters are clogged. of the system.
-
Page 41: Xtcii Touch Screen Navigation
5. XTCII TOUCH SCREEN NAVIGATION... -
Page 42: Home Screeen
HOME SCREEEN From any screen the “Sea Xchange” logo can be pressed to return to the home screen. There is a lot of information on the home screen that is crucial for the proper operation of the system. Different component images can be pressed to bring up sub-menus for those components. Those components are: Regulator Valve •... -
Page 43: Standard Operation
STANDARD OPERATION 1. Simply press the Start button and the system will automatically adjust to produce water. The booster pump will start to run, and the high-pressure pump will start to count down its delay. The screen will indicate water flow, inlet pressure and outlet pressure. It will also show the pressure differential between the pre-filters. - Page 44 4. When the unit starts making product water below the diversion’s valve set point, the valve will activate and send the product water to the vessels freshwater tank. 4. To stop operation of system there are three choices: A. Normal shut down process is to press the stop button. Shutting down will appear on the screen and the high-pressure pump will stop, and the regulator valve will begin to open.
- Page 45 After the valve is all the way open, the booster pump will stop. After the system has shut down, it will do an automatic freshwater flush. B. Emergency Shut Down button. Selecting this option will shut down the system as fast as possible and it will not do a freshwater flush.
- Page 46 I. Auto Shut Down by time When “Time” is selected, there will be a sliding scale to select the amount of time the system will operate for. Touch the “Hours” box and you can manually type in the hours. Press enter after entering the hours.
- Page 47 When the is in auto shut down mode, there will be a count on the home screen that will track the production or the time of operation. When the system has satisfied the setting, it will shut down and do a freshwater flush. Time Remaining Gallons Produced...
-
Page 48: Manual Run Procedure
MANUAL RUN PROCEDURE 1. Prime the system by touching the Booster Pump image 2. Press the “ON” button, then press the “X” button to exit the menu. When the Booster Pump is running wavy line should appear to the right of the Booster Pump image indicating that the motor is on. - Page 49 5. Press the Regulator Valve icon 6. Press the down arrow to select “Manual – PLC” to digitally input a number for the valve to turn. The valve closes in % numbers. 6. Press the plus or minus icons to move close or open the valve digitally.
- Page 50 7. The Diversion valve is factory set to 650 ppm. A. To change the set point, just press the Diversion valve image access the sub- menu. Slide the scale to adjust the Set point or simply press the box and manually enter a number followed by the Enter key.
-
Page 51: Manual Fresh Water Flush
MANUAL FRESH WATER FLUSH 1. Press the Fresh Water Flush image or select Fresh Water Flush from the service menu. 2. Press the down arrow on Mode and select the OFF option to activate MANUAL FWF. 3. MANUAL FWF icon should appear. Press the button to initiate a FWF. -
Page 52: Summary
SUMMARY Pressing the SUMMARY button will show the systems current values. Pressing the arrow on the bottom right-hand side of the screen will scroll to the components of the system. SYSTEM INFORMATION Pressing the SYSTEM INFORMATION will bring up the systems specification ALARMS Pressing the ALARMS will show any active alarms present. -
Page 53: Alarm History
ALARM HISTORY ALARM HISTORY will display any past and current alarms in the system. Pressing Back and Forward will scroll though the systems alarm history. The down arrow menu can also scroll through different time parameters. The USB icon can be selected to transfer history to a USB thumb drive. -
Page 54: Units Of Measurement
UNITS OF MEASUREMENT The units of measurement on the system can be changed from within this menu. Simply press the measurement you want to display and press the Home Screen logo or the Service button to go back. DIVERSION VALVE SETPOINT This can also be accessed from the home screen by pressing the diversion valve image. -
Page 55: Regulator Valve
REGULATOR VALVE This menu can also be accessed from the home screen by pressing the image of the regulator valve. The regulator valve is normally in the automatic selection. There are also two manual selections used for manual operation, and troubleshooting. The manual PLC selection allows the regulator valve to be open and closed by entering a percentage. -
Page 56: Fresh Water Flush
Manual-Hand will be displayed over the valve on the home screen. *NOTE: After manual hand has been selected, the system will go into alarm when it is switched back to automatic. The alarm will have to be cleared to go back to normal operation. -
Page 57: Maintenance
MAINTENANCE This will show any maintenance that is necessary to perform at the time. If no maintenance is need-ed at this time this will be displayed. When maintenance is required a wrench and screwdriver symbol with appear at the top of the display. On the home screen this symbol can be pressed to bring up this screen. - Page 58 3. Download the Free VNC Viewer app from the app store. 4. Search for the VNC Viewer Icon on your device and open it. 5. Press the plus sign in the upper right-hand corner to set up new connection. 6. Type in the IP Address found in the unit’s service menu, in the remote support menu at the bottom of the screen.
- Page 59 7. Next, press the “Connect” button 8. The following screen will pop up. Simply press the “Connect” option. 9. Finally, it will show you the connecting screen. When it is done connecting you will see the same image on your display and your device...
- Page 60 10. To browse and navigate the screen on your phone, a small dot will appear. This is a cursor that allows you to select icons and menus. Move the cursor with your finger to an icon you want to press and tap the screen to select it. 10.
-
Page 61: Remote Touch Screen Setup
REMOTE TOUCH SCREEN SETUP 1. Run a 4-conductor cable piggy backed on the power terminal and communication terminal on the display on the unit to the same terminals on the remote display. - Page 62 2. Press and hold the screen in a spot that does not bring you to another screen. A hidden menu will pop up. Press the Show System Settings selection. 3. Press the “Next” button until Set Device Address is highlighted. Then press “Set Device Address”.
- Page 63 4. Press the Port selection button to select “COM 1”. You will see it set for address 31. Press the box that has the 31 in it and change it to 30. Press “ok”. You will then be instructed to cycle the power of the unit for the changes to take effect.
-
Page 64: Xtcii System Specifications & Parts
6. XTCII SYSTEM SPECIFICATIONS & PARTS... -
Page 70: Xtcii Internal/Filter Components
XTCII INTERNAL/FILTER COMPONENTS INTERNAL COMPONENTS FILTER COMPONENTS PRODUCT FLOW WRENCH FOR 2.5” SENSOR CLEAR HOUSING PART#: 252404348 PART#: 252404326 LOW PRESSURE 4.5” X 20” 5-MICRON TRANSDUCER SEDIMENT FILTER PART#: 252404345 PART#: 252404298 HIGH PRESSURE 2.5” X 10” 5-MICRON TRANSDUCER SEDIMENT FILTER PART#: 252404346 PART#: 252404291 TOUCH SCREEN... -
Page 77: High Pressure Technical Data
HIGH PRESSURE PUMP TECHNICAL DATA GENERAL PUMP EWM Series A member of the Interpump Group 5/8" Hollow Shaft Pump Model EWM0515C EWM0815C EWM1015C EWM1615C EWM2315C EWM3015C EWM3715C EWM4215C Maximum Volume 0.5 GPM 0.8 GPM 1.1 GPM 1.6 GPM 2.3 GPM 3.0 GPM 3.7 GPM 4.2 GPM... -
Page 78: Booster Pump Technical Data
BOOSTER PUMP TECHNICAL DATA... -
Page 81: Membrane Technical Data
MEMBRANE TECHNICAL DATA DOW FILMTEC™ Membranes DOW FILMTEC Seawater RO Elements for Marine Systems Features Improved DOW FILMTEC™ seawater reverse osmosis elements offer the highest productivity while maintaining excellent salt rejection. DOW FILMTEC SW30 membrane elements have the highest flow rates available to •... - Page 82 • Membrane Type Polyamide Thin-Film Composite Operating Limits • Maximum Operating Temperature 113°F (45°C) • Maximum Operating Pressure 1,000 psi (69 bar) • Maximum Pressure Drop 15 psig (1.0 bar) • pH Range, Continuous Operation 2 - 11 • pH Range, Short-Term Cleaning 1 - 13 •...
-
Page 83: Burkert Diversion Valve Technical Data
BURKERT DIVERSION VALVE TECHNICAL DATA The operaTing insTrucTions Table of Contents The operating instructions contain important information. The operating instructions ....................2 ▶ Read the instructions carefully and follow the safety instructions. Authorized use ..........................3 ▶ Keep the instructions in a location where they are available to every user. - Page 84 Type 0121 / 0330 / 0331 sysTem descripTion General hazardous situations. To prevent injuries: 4.1 general description ▶ In a potentially explosive area, the device may be used only in accor- The pivoted armature valves are direct acting 2/2 or 3/2-way solenoid dance with the specification on the type label.
- Page 85 Type 0121 / 0330 / 0331 5.6 electrical data assemBly Connections DIN EN 175301-803 (DIN 43 650), shape A for Danger! cable plug Type 2508 or 2509 Risk of injury from high pressure in the system/device. 5.7 Type label ▶ Before working on the system or device, switch off the pressure and vent/drain lines.
- Page 86 Type 0121 / 0330 / 0331 → 7.1 standard model Check electrical continuity between coil and body (protective con- ductor function). → Connect L1/+ and N/– to terminals 1 and 2, independent of the polarity. Terminal 1 → Connect protective conductor. ∼...
-
Page 88: Warranty
OWNER’S LIMITED WARRANTY Spot Zero warrants to the original purchaser/owner, and to subsequent owners during the applicable Limited Warranty Period, Spot Zero’s Water Purification Products, Pumps, Related Accessories and Replacement Parts against failure from defects in material or workmanship arising in the periods specified in the Table of Limited Warranty Periods below. - Page 89 OWNER’S LIMITED WARRANTY SECTION II WHAT’S NOT COVERED What does this Limited Warranty not cover? This Warranty Shall Not Apply to: 1. Failures resulting from improper installation or use contrary to instructions. 2. Failures resulting from abuse, misuse, accident, fire, or submergence. 3.
- Page 90 OWNER’S LIMITED WARRANTY SECTION III COVERAGE PERIOD What is the period of coverage? SEE TABLE OF LIMITED WARRANTY PERIODS BELOW. How does one determine when the Limited Warranty Period begins? All Spot Zero products bear a data plate on which there are model and serial numbers. The date of manufacture of the product can be determined by Spot Zero based on the serial number on the product.
- Page 91 OWNER’S LIMITED WARRANTY SECTION IV GETTING COVERED WARRANTY SERVICE How does the purchaser/owner get warranty service? Please read the following Warranty Procedure: If the failure of a Spot Zero component is determined to be covered under the Spot Zero warranty and the time in service is determined to be within the warranty time limit, the owner has the following three options: 1.
Need help?
Do you have a question about the Sea Xchange XTC II and is the answer not in the manual?
Questions and answers