Summary of Contents for Hydrostress TYROLIT FGE270 Series
- Page 1 Operating Instructions FGE270 / FGE400 FGE450 / FGE530 INDEX 001 TYROLIT No. 10991054 en/ 15.04.2011...
- Page 2 Any repair work must be carried out by trained personnel only. Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition, please contact our after-sales service for further information.
- Page 3 Konformitätserklärung Declaration of conformity Grinding machine FGE270 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied Machinery Directives 2006/42/EC EMV 2004/108/EG NSR 2006/95/EG Typenschild hier auf kleben Applied standards EN 12100-1 Safety of machinery –...
- Page 4 Declaración de conformidad CE Máquina pulidora FGE270 Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas: Directiva aplicada Directiva de Máquinas 2006/42/CE EMV 2004/108/EG TYROLIT Hydrostress AG NSR 2006/95/EG Witzbergstrasse 18 Normas aplicadas CH-8330 Pfäffikon Switzerland EN 12100-1 Seguridad de las máquinas.
- Page 5 Konformitätserklärung Declaration of conformity Grinding machine FGE400 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied Machinery Directives 2006/42/EC EMV 2004/108/EG NSR 2006/95/EG Typenschild hier auf kleben Applied standards EN 12100-1 Safety of machinery –...
- Page 6 Declaración de conformidad CE Máquina pulidora FGE400 Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas: Directiva aplicada Directiva de Máquinas 2006/42/CE EMV 2004/108/EG TYROLIT Hydrostress AG NSR 2006/95/EG Witzbergstrasse 18 Normas aplicadas CH-8330 Pfäffikon Switzerland EN 12100-1 Seguridad de las máquinas.
- Page 7 Konformitätserklärung Declaration of conformity Grinding machine FGE450 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied Machinery Directives 2006/42/EC EMV 2004/108/EG NSR 2006/95/EG Typenschild hier auf kleben Applied standards EN 12100-1 Safety of machinery –...
- Page 8 Declaración de conformidad CE Máquina pulidora FGE450 Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas: Directiva aplicada Directiva de Máquinas 2006/42/CE EMV 2004/108/EG TYROLIT Hydrostress AG NSR 2006/95/EG Witzbergstrasse 18 Normas aplicadas CH-8330 Pfäffikon Switzerland EN 12100-1 Seguridad de las máquinas.
- Page 9 Konformitätserklärung Declaration of conformity Grinding machine FGE530 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied Machinery Directives 2006/42/EC EMV 2004/108/EG NSR 2006/95/EG Typenschild hier auf kleben Applied standards EN 12100-1 Safety of machinery –...
- Page 10 Declaración de conformidad CE Máquina pulidora FGE530 Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas: Directiva aplicada Directiva de Máquinas 2006/42/CE EMV 2004/108/EG TYROLIT Hydrostress AG NSR 2006/95/EG Witzbergstrasse 18 Normas aplicadas CH-8330 Pfäffikon Switzerland EN 12100-1 Seguridad de las máquinas.
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Page 11: Table Of Contents
Tyrolit FGE270/400/450/530 Table of contents Introduction 1.1 General ................1.2 Responsibility ..............1.3 Manual ................1.3.1 Safety instructions – Explanation of symbols ..1.4 Transportation ..............1.5 On delivery ..............1.6 Unpacking the machine ........... 1.7 Machine name plate ............1.8 Handling and storage ............ - Page 12 Tyrolit FGE270/400/450/530 Table of contents Usage 4.1 General Information ............4.2 Handle settings ..............4.3 Access to grinding tools ..........4.4 Fitting and replacing grinding tools ........4.4.1 Fitting grinding tools ........... 4.4.2 Changing grinding tools ........4.5 Preparations for dry grinding ...........
- Page 13 Tyrolit FGE270/400/450/530 Table of contents Technical data 7.1 FGE270P ................. 7.2 FGE400P ................. 7.3 FGE450P ................. 7.4 FGE530P ................. Environment Warranty and CE marking 9.1 Warranty ................9.2 CE marking ..............
- Page 14 Tyrolit FGE270/400/450/530 Table of contents...
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Page 15: Introduction
Introduction Introduction General The machine models in the TYROLIT Hydrostress® series are grinding machines that can be used to grind, strip and clean all types of floors. The area of application for the machine depends on the choice of tool. -
Page 16: Transportation
Tyrolit FGE270/400/450/530 Introduction Note! This symbol means Note! and indicates that material damage can occur if the machine or its accessories are used incorrectly. If you see this symbol next to a section of text, you must be particularly careful when reading through the text and not carry out any stages of which you are unsure. -
Page 17: Machine Name Plate
Tyrolit FGE270/400/450/530 Introduction • Check carefully to see if the packaging or machine has been damaged during delivery. If there is any sign of damage, contact your retailer and report it. Report packaging damage to the transport company as well. •... -
Page 18: Vibration And Noise
Tyrolit FGE270/400/450/530 Introduction Vibration and noise Warning! Always use ear muffs when using the machine. 1.9.1 Hand and arm vibrations Hand and arm weighted vibration level [m/s²] for FGE530P FGE450P FGE400P FGE270P have been measured with equipment approved according to ISO 5349-1:2001. -
Page 19: Fge530P
Tyrolit FGE270/400/450/530 Introduction 1.9.5 FGE530P Identified work conditions Measured values Daily permitted exposure [m/s²] (number of hours) Grinding/polishing Unrestricted Floor preparation (T-rex) 3,87 13,4 1.9.6 Sound pressure level This machine has been tested for noise in accordance with ISO 3741. For information on sound pressure levels, see the table in chapter Technical data, page ... -
Page 20: Safety
Tyrolit FGE270/400/450/530 Safety Safety General Information This chapter contains all the warnings and notes that should be considered for FGE270P FGE400P FGE450P FGE530P. Warnings Warning! The machine may only be used or repaired by personnel who have received the requisite theoretical and practical training and who have read the user manual. Warning! Never use the machine in an environment with a risk of explosion or fire. -
Page 21: Notes
The machine may only be used to grind, strip and clean floor coverings and other materials that are stated in this manual or materials that are recommended by TYROLIT Hydrostress®. Note! Only original tools and spare parts from Tyrolit may be used on the machine, Otherwise neither the CE marking nor the warranty will be valid. - Page 22 (plus degrees) location for at least two hours before use. Note! The appropriated dust extractor must be used when dry grinding. Contact TYROLIT Hydrostress® for model recommendation. Note! The dust extractor's suction hose must be connected to the appropriate socket on the machine.
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Page 23: Machine Description
Tyrolit FGE270/400/450/530 Machine description Machine description General machine description The machine is constructed from a number of main components, see Figure 3-1, page Figure 3-2, page 11. For each machine model in the series, there are a number of different motor alternatives, see tables in Technical data, page ... - Page 24 Tyrolit FGE270/400/450/530 Machine description Figure 3-1. The front of the machine Control cabinet Lifting eye for the machine Plug Motor Lifting handles for grinding head Floating grinding cover Wheels Suction hose Connection for vacuum Quick release coupling motor cable...
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Page 25: Description Of Controls - Control Panel
Tyrolit FGE270/400/450/530 Machine description Figure 3-2. The machine's rear Control panel Adjustable handle Connection for vacuum Locking mechanism for handle adjustment Locking bolts/quick release grinding head Description of controls – Control panel The picture below shows the machine's control panel: Figure ... - Page 26 Tyrolit FGE270/400/450/530 Machine description EM-Stop - Emergency stop switch: Press the switch in an emergency to cut the power to the machine. Reset the emergency stop switch by turning it 45° clockwise.
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Page 27: Usage
Tyrolit FGE270/400/450/530 Usage Usage General Information The following section describes how to change tools and how to operate the grinding machine. This section does not deal with the technical aspects of grinding, such as selection of grinding tools, etc. Warning! The machine may only be used or repaired by personnel who have received the requisite theoretical and practical training and who have read the user manual. - Page 28 Tyrolit FGE270/400/450/530 Usage Warning! Connect the machine to an earth fault breaker. Tip! Check the minimum recommended cable area before using an extension cord. You will find the recommended cable area under Technical data, page Handle settings The picture below shows the handle positions on the machine. Figure ...
- Page 29 Tyrolit FGE270/400/450/530 Usage • Adjust and lock the handle in the desired position, using the locking mechanism, see Figure 3-2, page 11. • Adjust the handle to the desired angle to achieve the best ergonomics, see Figure 3-2, page Access to grinding tools Warning! During grinding, the tools become very hot.
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Page 30: Fitting Grinding Tools
Tyrolit FGE270/400/450/530 Usage 4.4.1 Fitting grinding tools 1. Slide the grinding tool diagonally from above down into the appropriate guide slot on the tool holder. Then push the tool fully into the guide slot, see Figure 4-2, page Figure 4-2. Fitting grinding tools 2. -
Page 31: Changing Grinding Tools
Tyrolit FGE270/400/450/530 Usage 4.4.2 Changing grinding tools 1. Remove the grinding tool by giving it a few light taps with a rubber hammer so the locking mechanism releases, see Figure 4-4, page 17. Then draw the tool up out of the guide slot. Figure ... -
Page 32: Separating And Assembling The Chassis And Grinding Head
Tyrolit FGE270/400/450/530 Usage 3. Attach the appropriate tool to the machine. 4. Set the handle to the desired height and with the desired angle for the best working position. Separating and assembling the chassis and grinding head The machine can be split into two parts; the chassis and the grinding head. This can be useful, for example when there is a need to pack the machine better for transport or during maintenance and repair of one of the machine's components. -
Page 33: Fge400P, Fge450P And Fge530P
Tyrolit FGE270/400/450/530 Usage Tip! Always make sure that the safety pins are fixed correctly when transporting the machine. 4.6.2 FGE400P, FGE450P and FGE530P Remove the grinding head from the chassis as follows: 1. Undo the quick release coupling for the motor cable, see Figure ... -
Page 34: Starting And Stopping The Machine
Tyrolit FGE270/400/450/530 Usage 4.7.1 Starting and stopping the machine 1. Connect the electricity supply by plugging in the plug. 2. Make sure the emergency stop switch is reset. 3. Turn the Power knob to "I" to start the machine. Hold the knob in the start position "I"... -
Page 35: Edge Grinder Kit (Accessory For Fge270P)
Tyrolit FGE270/400/450/530 Usage Figure 4-5. Making operation easier Tip! By arranging the hose and cable as shown in the picture, you avoid disruptive stoppages caused by having to re-position the cable and hose. Edge grinder kit (accessory for FGE270P) By attaching the edge grinder kit accessory to the FGE270P, there is the option to use the machine as an edge grinding machine. - Page 36 Tyrolit FGE270/400/450/530 Usage 3. Remove the machine's grinding cover. 4. Replace the grinding cover with the edge grinding cover and assemble all of the parts. Note! Check that all the parts are correctly attached and that all the screws are tightened properly before the machine is started.
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Page 37: Fitting The Edge Grinder Adapter
Tyrolit FGE270/400/450/530 Usage 4.9.2 Fitting the Edge Grinder Adapter Attach the edge grinding adapter in the order given below. The numbers in Figure 4-7, page 23 Figure 4-8, page 23 correspond to the numbers in the procedure below: 1. Remove the locking bolts from the chassis. 2. -
Page 38: Positions For Edge Grinder Adapter
Tyrolit FGE270/400/450/530 Usage 4.9.3 Positions for Edge Grinder Adapter The grinding head can be attached in the right, left or centre position on the edge grinder adapter. This gives the option to grind edges and corners effectively from different directions. Change between left and right position: •... - Page 39 Tyrolit FGE270/400/450/530 Usage • Screw the locking knob out completely. Then firmly lock the locking knob. Figure 4-11. Hoop in the centre position...
- Page 40 Tyrolit FGE270/400/450/530 Maintenance and repairs Maintenance and repairs General Information We recommend regular inspections of all seals. Warning! Disconnect the electrical supply, when changing tools or repairing the machine. Warning! Use protective equipment such as safety shoes, safety goggles, protective gloves, breathing mask and ear muffs.
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Page 41: Maintenance And Repairs
Test run and listen for any dissonance from the bearings. Repairs Any repairs that may be required must be carried out by a TYROLIT Hydrostress® Service Centre, which has trained service personnel and uses Tyrolit original parts and accessories. Contact your retailer if your machine requires servicing. For contact information, see Contact Information at the start of the manual. -
Page 42: General Information
Tyrolit FGE270/400/450/530 Faultfinding Faultfinding General Information This chapter describes faults that may occur and how to deal with them. If the fault cannot be dealt with, or if there are other faults, contact your nearest retailer. See Contact Information at the front of the manual. 6.1.1 The machine will not start •... -
Page 43: The Machine Grinds Unevenly
Tyrolit FGE270/400/450/530 Faultfinding • Sticky coating on the surface being ground. Run half of the machine on the surface to be cleaned and half on the clean surface. This removes any residue from the tools. • Check the tools. Ensure that the correct tools are used, that they are in working order and that they are correctly fitted. -
Page 44: Technical Data
Tyrolit FGE270/400/450/530 Technical data Technical data The tables and pictures below show the technical data and dimensions for the respective machine. FGE270P FGE270P FGE270P FGE270P FGE270P 110V 50Hz 110V 60Hz 230V 50Hz 230V 60Hz Part number 113137 113121 113120 113154 Total machine weight 53 kg 53 kg... - Page 45 Tyrolit FGE270/400/450/530 Technical data Figure 7-1. Height and length of the machine in millimetres Figure 7-2. Width of the machine in millimetres...
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Page 46: Fge400P
Tyrolit FGE270/400/450/530 Technical data FGE400P FGE400P FGE400P 3x230V 50Hz EU 3x400V EU Part number 113124 113122 Total machine weight 78 kg 78 kg Weight, grinding head 50 kg 50 kg Chassis weight 28 kg 28 kg Grinding pressure 47 kg 47 kg Grinding diameter 400 mm... - Page 47 Tyrolit FGE270/400/450/530 Technical data Figure 7-3. Height and length of the machine in millimetres Figure 7-4. Width of the machine in millimetres...
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Page 48: Fge450P
Tyrolit FGE270/400/450/530 Technical data FGE450P FGE450P FGE450P FGE450P FGE450P 110V 50Hz 110V 60Hz 230V 50Hz 230V 60Hz Part number 113127 113155 113126 113144 Total machine weight 95 kg 95 kg 95 kg 95 kg Weight, grinding head 68 kg 68 kg 68 kg 68 kg Chassis weight... - Page 49 Tyrolit FGE270/400/450/530 Technical data Figure 7-5. Height and length of the machine in millimetres Figure 7-6. Width of the machine in millimetres...
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Page 50: Fge530P
Tyrolit FGE270/400/450/530 Technical data FGE530P FGE530P FGE530P 3x230V 50Hz EU 3x400V EU Item number 113131 113128 Total machine weight 131 kg 131 kg Weight, grinding head 102 kg 102 kg Chassis weight 29 kg 29 kg Grinding pressure 94.7 kg 94.7 kg Grinding diameter 530 mm... - Page 51 Tyrolit FGE270/400/450/530 Technical data Figure 7-7. Height and length of the machine in millimetres Figure 7-8. Width of the machine in millimetres...
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Page 52: Environment
Plastic components can be recycled by sorting as hard plastics. Electronics can be deposited as electronic waste. Machines or machine components can also be sent back to TYROLIT Hydrostress®. For recycling and scrapping of components, see the applicable national regulations for each country. -
Page 53: Warranty And Ce Marking
Warranty and CE marking Warranty This warranty only covers manufacturing defects. TYROLIT Hydrostress® bears no responsibility for damage that arises or occurs during transportation, unpacking or use. In no instance and under no circumstances shall the manufacturer be held responsible for damage and defects caused by incorrect use, corrosion or use outside the prescribed specifications.
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