H&S 9117 Operator's Manual

Grinder mixer

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GRINDER MIXER

READ AND UNDERSTAND THIS MANUAL BEFORE

OPERATING THIS EQUIPMENT. UNSAFE OPERATION

OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT

IN SERIOUS INJURY OR DEATH.

Starting Serial #221GX17001

9117

WARNING

Part #94347

Rev. #01

O O

P P

A A

E E

N N

R R

U U

A A

T T

L L

O O

R R

S S

HSMFG110221

Table of Contents

Summary of Contents for H&S 9117

Page 1 9117 9117 GRINDER MIXER GRINDER MIXER WARNING WARNING READ AND UNDERSTAND THIS MANUAL BEFORE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
Page 2: Table Of Contents
CONTENTS Warranty ..............1 Manufacturer’s Statement .
Page 4: Manufacturer's Statement
H&S reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Specifications, statements and descriptions of Products contained in this publication are subject to change without prior notification.
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Page 7: Dealer Pre-Delivery Checklist
DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Roller Mixer has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
Page 8 Intentionally Left Blank...
Page 9: Dealer Delivery Checklist
DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this is delivered. Check off each item as you explain it to the customer. This delivery check list, when properly filled out and signed assures the customer that the Pre-delivery service was satisfactorily performed.
Page 10 Intentionally Left Blank...
Page 11: Safety Information - Be Alert Symbol
SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
Page 12: Safety Information - Explanation Of Safety Signs
SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
Page 13: Safety Decals
SAFETY INFORMATION Your Mixer was manufactured with operator safety in mind. Located on the Mixer are various decals to aid in operation, and to warn of danger or caution areas. Pay close attention to all the decals on your Mixer. DO NOT REMOVE ANY OF THESE DECALS.
Page 14 SAFETY INFORMATION -12-...
Page 15: Safety Information - Warning - Owner Must Read And Understand
SAFETY INFORMATION -13-...
Page 16 TRACTOR: This operators manual uses the term “Tractor” when identifying the the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
Page 17: Cap Screw Torque Values
-15-...
Page 18: Hydraulic Fitting Torque Specifications
HYDRAULIC FITTING TORQUE SPECIFICATIONS -16-...
Page 19 HYDRAULIC FITTING TORQUE SPECIFICATIONS -17-...
Page 20: Set-Up & Assembly
SET-UP & ASSEMBLY WHEELS & TIRES The Mixer is shipped without the rims and tires installed on the axle hubs. Install the rims and tires, and torque the wheel nuts to 90 ft.-lbs. (124 N-m). Inflate the 12.5L x 15 - 20 ply tires to 80 PSI (563 kpa). STORAGE IMPORTANT: NEVER store the Mixer outside as the combination of product &...
Page 21: Transporting
TRANSPORTING TRANSPORT LIGHTING Highway transport lighting is standard equipment. REFLECTORS The Mixer is equipped with red reflector strips that are located on the rear of each fender. -19-...
Page 22: Preparing For Operation
PREPARING FOR OPERATION TRACTOR CONNECTIONS Fasten the Mixer to the tractor drawbar with a hitch pin with safety locking device, and attach the Mixer PTO to the tractor PTO shaft locking it into position. 1. Maintain a straight alignment between the Mixer and the tractor. 2.
Page 23: Operation
OPERATION EMERGENCY SHUTDOWN In an emergency or in case a foreign object enters the mill, stop mixer operation immediately by disengaging the tractor PTO. GENERAL INFORMATION Check entire unit carefully before first operation. Tighten bolts and set screws that might have come loose in shipping.
Page 24 OPERATION OPERATING THE GRINDER MIXER 1. Make sure to read and understand all of the safety items in this manual 2. Always ensure that main drive belt tension is adequate. 3. If not using the Mill for some time, clean any excess grain out of the intake auger area. 4.
Page 25 OPERATION Mill & Blower Operation Material enters the cylinder chamber through the mill inlet and is drawn into the cylinder by a vacuum below the cylinder. The vacuum below the cylinder is obtained by the physical location of the blower Inlet below the cylinder. The 21”...
Page 26 OPERATION SELF-CONTAINED HYDRAULIC SYSTEM Hydraulic System The mixer has a self-contained hydraulic system composed of a pump, reservoir w/oil filter, and hydraulic motor operated discharge augers. Note: When operating at cold temperatures, allow the hydraulic oil in the self-contained system to warm up at tractor idle speed with the PTO running prior to grinding.
Page 27 OPERATION SUPPLEMENT HOPPER Snubbers lock the lid on the Supplement Hopper into the closed position. A bag guard is provided to prevent containers from being accidentally drawn into the transfer auger. A flip-over bag breaker allows easy opening of supplement bags. NOTE: Liquids, such as molasses, should not be poured into the grinder-mixer as it will cause build-up within various parts of the mixer.
Page 28 OPERATION UNPLUGGING IMPORTANT: When plugging is detected, stop mixer operation. Mill, Mill Drive and Mixing Tank Overfeeding of the mill and/or the mill inlet can result in plugging, thus slipping of the miller/blower drive belt, or shearing the main shear bolt. Abnormal crop conditions would include crops with high moisture content or crops that are too light or bulky which would not feed properly.
Page 29 OPERATION BLOWER INLET & OUTLET NOTE: The collector cover must always be open while grinding. Plugging in the blower inlet or outlet can be seen by the abnormal amount of dust particles in the air around the top of the collector, and/or the visible presence of dust in the mill throat area and/or a reduced air discharge at the top of the collector.
Page 30: Adjustments
ADJUSTMENTS DRIVE CHAIN Chain tension is self-adjusted by a spring-loaded idler and requires very little adjustment. there should be approximately an 1/8” gap between the spring coils for proper tension. The chain, sprockets, and spring should all be inspected periodically for signs of wear. NEEDLE VALVES An adjustable needle valve is provided on each hose of the discharge auger rotation to control the speed of auger swing to provide smooth rotation.
Page 31 ADJUSTMENTS MILL/BLOWER DRIVE The combination mill/blower driven sheave is connected from the main drive sheave by an 8” “A” section banded drive belt. Adjusting bolts are provided to align the drive sheave with the driven sheave as well as to adjust the drive belt tension. Sheave Alignment To align the combination mill/blower driven sheave with the drive sheave, proceed as follows: 1.
Page 32 ADJUSTMENTS SWINGING INTAKE AUGER ATTACHMENT SIA Brake Tension A brake lever adjusts the hold and horizontal position of the swinging intake auger attachment. The brake mechanism consists of a cam-type lever-activated mechanism which is connected to a band around the attachment pivot. An adjustment bolt on the opposite end of the lever can be turned in to tighten, or out to loosen the band around the pivot.
Page 33 ADJUSTMENTS NEEDLE VALVES An adjustable needle valve is provided on each hose of the discharge auger rotation to control the speed of auger swing to provide smooth rotation. Needle valves are located at the rear of the machine by the hydraulic rotation motor. Unlock the set screw on the valve. Adjust each valve by dialing it left or right to decrease or increase auger rotation speed.
Page 34: Service
SERVICE HYDRAULIC SYSTEM Hydraulic Pump Sheave Alignment The hydraulic pump drive and driven sheaves must be maintained in correct alignment and be tightly secured at all times. Hydraulic Pump Belt Tension Overload protection for the hydraulic pump is provided by a self-adjusting spring tightener that requires no adjustment.
Page 35 SERVICE MILL/BLOWER DRIVE Belt Replacement To replace the mill/blower drive belt, perform the following steps: 1. Disengage PTO, shut-off tractor and remove key. 2. Release front drive chain tension. 3. Loosen both of the bolt/nut (A & B) assemblies on the main drive shaft.
Page 36 SERVICE MAIN DRIVE SHAFT BEARINGS Main drive shaft bearings are greased by 2 of the remote zerks in grease bank under the step by the mill cover. For bearing replacement, follow steps 1-5 from the previous Belt Replacement section in this chapter.
Page 37 SERVICE UNLOADING AUGER If the Unloading Auger System becomes plugged, proceed as follows: Disengage the PTO, shut-off tractor and remove key. 2. Shut the unload auger door and turn off the on/off control valve to the OFF position. 3. Remove the clean-out cover on the vertical unloading auger, and the end cover/bearing on the lower horizontal auger.
Page 38: Optional Equipment
OPTIONAL FEATURES & ACCESSORIES UNLOADING AUGER EXTENSIONS 3’ Folding Auger Extension The 3’ folding discharge auger extension kit consists of a 3’ length of auger which is attached on a pivoting mounting bracket to the end of the 12’ unloading auger, and a Cradle Extension. NOTE: The 3’...
Page 39: Lubrication Guide
LUBRICATION GENERAL INFORMATION IMPORTANT: The Mixer must be properly lubricated, the gearbox and oil reservoir must be filled to the proper oil levels before it can be operated. IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components (valves, cylinders, hoses, etc.) or gearbox.
Page 40 LUBRICATION Telescoping PTO Drive (3 zerks) Unloading Auger Pivot Collar Jack (1 zerk) Transfer Auger & Main (4 zerks - 2 on the top ofthe collar Drive Shaft Front Bearings & 2 on the bottom of the collar) (1 zerk each under shield) Top of Mixing Auger (1 zerk - under top of tank cover) Main Drive Shaft...
Page 41: Decal Location
Never allow riders on this machine 91358 Grinder Mixer Branding Decal 84044 FEMA Decal 84045 H&S Since 1967 91353 9117 Model # Decal 91357 Front Branding Decal 91393 Operation - Informational 91396 Belt Adjustment - Informational 91398 Pressure Adjuatment - Informational...
Page 42 DECAL LOCATION 91357 91353 72203A 1494K 82907L 1494P 1494J 84044 84045 66076 11599 54033 2495 1494L 1494A & 11211176 (2) of each under Front Shield 82602 1494L 56877 093020 82602 -40-...
Page 43 DECAL LOCATION 1494J 1494K 9194A 82907L 82907G 81209 829071 91396 66076 1494K 82907G Inside Supplement 66076 11210B 66076 11210B Hopper 093020 093020 093020 32597A -41-...
Page 44 DECAL LOCATION 91358 91393 093020 81209 81209 11599 093020 DCAMB 9194A 1494J 093020 91398 11599 81209 DCRED -42-...
Page 45 DECAL LOCATION 82907F 82907I 81209 51010 TFM97 91358 DCRED 82907K 093020 32597A 9194A 11599 9194A 82907L 11210B 66076 -43-...
Page 46 DECAL LOCATION 093020 093020 82907B 1494P 82907A 82907L 9194A 82907G 093020 82907G -44-...
Page 47 DECAL LOCATION 5696D 5696E 82907C 82907D 82907C (Quantity 3) (1) 82907D on each side of the hopper, & (1) on the flap in the inside 093366 81209 093020 DCAMB 82907C 093020 -45-...
Page 48: Troubleshooting
TROUBLESHOOTING NOTE: This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. MILL & MIXER DRIVE PROBLEM CAUSE REMEDY...
Page 49 TROUBLESHOOTING MILL PROBLEM CAUSE REMEDY Mill not operating at the Adjust tractor throttle to proper Decreased or low capacity recommended RPM speed. RPM speed. Mill loses speed as material Adjust Mill/Blower sheave enters it. alignment and/or drive belt tension. Flip/turn or replace hammers. Hammers worn Rotate or replace screen.
Page 50 TROUBLESHOOTING HYDRAULICS Note: In troubleshooting a self-contained hydraulic system, it is necessary to isolate the pump from the hydraulic motors to determine which unit is malfunctioning. A worn pump or motor will both give the same system indication. Run a pressure and flow check on the pump first to make sure that it is performing within the operating specifications, then check the motor for the correct specifications.
Page 51 TROUBLESHOOTING HYDRAULICS PROBLEM CAUSE REMEDY Tank unloads slow. Insufficient oil flow to motors. Increase tractor RPM speed. Plugged oil filter. Replace filter. Hydraulic pump defective. Replace hydraulic pump. Hydraulic motor defective. Repair or replace hydraulic motor. Oil too thin. Replace with heavier oil. Not enough oil flow to hydraulic Change oil filter, replace oil with pump.
Page 52 TROUBLESHOOTING HYDRAULICS PROBLEM CAUSE REMEDY Intake Auger turns too slow. Excessive or wet grain. The higher the moisture content and weight of the material that is being conveyed, the more power it takes. Adjust the variable speed control valve to allow more oil to the hydraulic motor.
Page 53: Service Notes
SERVICE NOTES -51-...
Page 54 SERVICE NOTES -52-...
Page 56 H&S MFG. CO. products approved for the FEMA SEAL OF QUALITY...