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Summary of Contents for Sun Microsystems PDL4000
- Page 1 Scanner PDL4000 User Manual EAZ0085N03A Rev. A...
- Page 2 Trademarks Snap-on, ShopStream, ShopStream Connect and Sun are trademarks of Snap-on Incorporated. All other marks are trademarks or registered trademarks of their respective holders. Copyright Information © 2014 Snap-on Incorporated. All rights reserved. Disclaimer of Warranties and Limitation of Liabilities The information, specifications and illustrations in this manual are based on the latest information available at the time of printing.
- Page 3 Safety Information For your own safety and the safety of others, and to prevent damage to the equipment and vehicles upon which it is used, it is important that the accompanying Important Safety Instructions be read and understood by all persons operating, or coming into contact with, the equipment. We suggest you store a copy near the unit in sight of the operator.
- Page 4 Safety Information Safety Message Conventions Safety Message Conventions Safety messages are provided to help prevent personal injury and equipment damage. All safety messages are introduced by a signal word indicating the hazard level. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the operator or to bystanders.
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Page 5: Table Of Contents
Contents Chapter 1: Using This Manual ....................3 Conventions..........................3 Bold Text ..........................3 Symbols ..........................3 Terminology ........................... 4 Notes and Important Messages ..................... 4 Procedures..........................4 Chapter 2: Introduction......................5 Functional Description ........................5 Technical Specifications ....................... 7 Control Keys .......................... - Page 6 Contents Connecting to a Vehicle......................20 Cables ..........................21 No Communication Message ....................21 Operations ..........................21 Codes Menu......................... 23 Data Display......................... 24 Functional Tests........................32 Exiting the Scanner ........................33 Chapter 6: OBD-II/EOBD ......................34 OBD Health Check ........................34 Global OBD II Code Check ....................
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Page 7: Chapter 1 Using This Manual
Using This Manual Chapter 1 This manual contains tool usage instructions. Some of the illustrations shown in this manual may contain modules and optional equipment that are not included on your system. Contact your sales representative for availability of other modules and optional equipment. 1.1 Conventions The following conventions are used. -
Page 8: Terminology
Using This Manual Conventions 1.1.3 Terminology The term “select” means highlighting a button or menu item and pressing the Accept, OK, Yes, or other similar button to confirm the selection. Example: Select Brightness. • The above statement abbreviates the following procedure: 1. -
Page 9: Chapter 2 Introduction
Introduction Chapter 2 The Scanner interfaces with the electronic control system of a vehicle to retrieve diagnostic trouble codes (DTCs), access serial data stream information, and command bi-directional tests. Various vehicle control systems, such as engine, transmission, and antilock brake system (ABS), are readily diagnosed using this scan tool. - Page 10 Introduction Functional Description 1— DC Power Supply Input Port 2— Battery Status Indicator LED (light emitting diode) 3— Mini USB Client Port 4— Micro secure digital (uSD) Card Port 5— Data Cable Port Figure 2-2 Top view 1— Collapsible Stand (closed) 2—...
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Page 11: Technical Specifications
Introduction Technical Specifications 2.2 Technical Specifications Touch Screen Resistive Touch Panel Display: 7.0 inch diagonal, Color LCD 800 x 480 resolution SWVGA Battery: Rechargeable lithium-ion battery pack Approximately 2 hour run time Approximately 5 hour charge time DC Jack Operating Voltage 10V and 28V DC Dimensions: Width:... -
Page 12: Control Keys
Introduction Control Keys 2.3 Control Keys There are five control keys located on the right side of the unit near the handgrip: Icon Description Selects a menu or program, advances to the Accept, Yes next screen, or provides a yes answer to a question on the screen. -
Page 13: Cancel (N/X) Key
Introduction Power Sources 2.3.3 Cancel (N/X) Key The N/X key is used to do the following: • To exit a menu or program. • To close an open list and return to the previous menu. To answer “No” when a Yes or No choice is given. •... -
Page 14: Ac/Dc Power Supply
Introduction The Stand 2.4.2 AC/DC Power Supply The scan tool can be powered from a standard wall socket using the AC/DC power supply and power adapter. The jack on the output cable of the AC/DC power supply attaches to the DC power supply input port on top of the scan tool. -
Page 15: Chapter 3: Getting Started
Getting Started Chapter 3 Make sure the scan tool has a charged battery pack, is connected to a powered vehicle data link connector (DLC), or is connected to an AC power supply. 3.1 Powering Up Press the Power key on the front of the unit to switch the scan tool on. The system boots up, then opens the Home screen (Figure 3-1). -
Page 16: Home Screen Buttons
Getting Started Home Screen The titlebar, which runs across the top of the screen, provides information about the current screen or a description of the defined test vehicle. The title bar contains no selectable items. A graphic indicator at the right edge of the toolbar shows the status of the tool power supply: Table 3-1 Power supply icons Icon Definition... -
Page 17: The Demonstration Program
Getting Started Powering Down 3.2.2 The Demonstration Program The Scanner demonstration program allows you to become familiar with many of the test capabilities of the tool without connecting to a vehicle. To start the demonstration program: 1. From the Home screen, tap the Scanner icon. The manufacturer menu, which lists all of the makes available for testing, displays. -
Page 18: Chapter 4 Navigation
Navigation Chapter 4 This chapter describes the scan tool screen layout, and to make selections using screen menus and buttons, and the various types of messages that display while using the tool. 4.1 Screen Layout Scan tool screens (Figure 4-1) typically include the following sections: 1—... -
Page 19: Toolbar
Navigation Screen Layout A communication icon displays to the left of the power source indicator whenever the scan tool is actively communicating with a test vehicle or a personal computer. 4.1.2 Toolbar The toolbar, located under the title bar, contains a number of selectable buttons that control tool functions. -
Page 20: Main Body
Navigation Screen Layout Table 4-1 Data toolbar buttons (part 2 of 2) Button Icon Function Opens the tools menu, which allows Tools you to adjust basic tool settings. Moves back one frame at a time when viewing recorded or paused data. Hold Previous Frame the button down to keep moving back through the data. -
Page 21: Screen Messages
Navigation Screen Messages Tap the arrowheads at the ends of the scroll bars to move through the data in the direction of the arrow one page at a time. Selecting an arrowhead that points to a line moves you directly to the beginning or end of the data. -
Page 22: Chapter 5 Scanner
Scanner Chapter 5 The Scanner establishes a data link to the electronic control systems of the vehicle being serviced. This allows you to retrieve diagnostic trouble codes (DTCs) view live data parameters, and perform tests. Scanner testing requires connecting the scan tool to the test vehicle using the data cable and test adapters. - Page 23 Scanner Vehicle Identification A model year menu displays. 3. Select the year of the test vehicle from the menu. A list of vehicle types or models displays. Several selections may be required to identify the vehicle type and model, follow the screen prompts and enter the required information. A confirmation screen displays once all the required data has been entered (Figure 5-2).
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Page 24: Alternative Vehicle Identification
Scanner Connecting to a Vehicle NOTE: Only the systems available for testing on the identified vehicle are included in the list. The identification sequence is now complete. 5.1.1 Alternative Vehicle Identification Occasionally, you may identify a test vehicle that the Scanner does not recognize, the database does not support, or has some unique characteristics that prevent it from communicating with the Scanner through the normal channels. -
Page 25: Cables
Scanner Operations 5.2.1 Cables A cable is supplied for OBD-II/EOBD compliant vehicles, and is used to connect the scan tool to the test vehicle. The 26-pin end of the cable attaches to the data cable port on the top of the scan tool. - Page 26 Scanner Operations Scanner provides access to vehicle systems to perform functions such as reading codes, viewing data, and conducting functional tests. After a system is selected and the Scanner establishes communication with the vehicle, a Scanner Main menu, which lists available tests, displays. Figure 5-5 Sample Scanner Main menu Main menu options vary slightly by the year, make, and model of the test vehicle.
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Page 27: Codes Menu
Scanner Operations To perform a Scanner test 1. Launch the Scanner—Tap Scanner on the Home screen. 2. Identify the vehicle—Identify the test vehicle by selecting from the menu options. 3. Select the system—Select the system to be tested from the systems menu. 4. -
Page 28: Data Display
Scanner Operations Figure 5-6 Sample code list Clear Codes The Scanner clears emissions-related codes from the control module memory on some vehicles. If this function is not available on the test vehicle, Clear Codes does not appear as a menu option. NOTE: Clear Codes is also available from OBD-II Health Check (see “OBD Health Check“... - Page 29 Scanner Operations Figure 5-7 Sample data display screen Toolbar The buttons on the toolbar operate as shown in Table 4-1 on page15 while viewing data. Main Body During data display the main body of the display is divided into two columns; the left-hand column displays a description of the parameter and the right-hand column shows the parameter value or state.
- Page 30 Scanner Operations 1— Previous Frame button 2— Next Frame button 3— Record button 4— Frame counter (current frame/total frames) 5— Position indicator Figure 5-8 Sample paused frame of data 2. Scroll to review the data in the frame. 3. To switch frames, touch Previous Frame or Next Frame. Each button touch moves one frame in the selected direction.
- Page 31 Scanner Operations To sort the data list: 1. Select the Sort button on the toolbar. 2. Select a sort option from the dropdown menu using either the touch screen or the arrow and Y/a keys. NOTE: Any locked parameters are unlocked whenever a selection is made from the Sort button. Customizing the Data List The Custom Data List button on the Scanner Toolbar is used to determine which specific parameters display.
- Page 32 Scanner Operations Keep the following in mind: Items at the top of the list that cannot be highlighted are locked and cannot be turned off. – Use the Select All button to display the complete list. – Use the Deselect All button to remove all of the highlights. –...
- Page 33 Scanner Operations time. This feature allows you to position related parameters together, making it easier to monitor their values and spot inconsistencies. Locked parameters display as the top frames on the main body of the display screen, as well as at their usual position in the data list (Figure 5-10).
- Page 34 Scanner Operations Saving The Save button is used to record movies of vehicle datastream values into tool memory. Saving helps when trying to isolate an intermittent problem or to verify a repair during a road test. Saved files also provide documentation that helps you explain driveability problems to your customers. A number of data movies can be stored, which can later be opened by selecting the Previous Vehicles and Data button on the home screen.
- Page 35 Scanner Operations Selecting the PID Trigger button opens a menu that includes: • Set Trigger—establishes upper and lower signal values to initiate an event capture for the highlighted parameter. • Arm Trigger—activates the scan tool to capture an event when the signal crosses a threshold.
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Page 36: Functional Tests
Scanner Operations The display returns to the live data view and the trigger points appear as horizontal lines across the designated parameter graphs. Repeat this procedure to establish trigger points for other parameters if desired. Once armed, any data points that register outside of your set conditions pause data collection and save a recording. -
Page 37: Exiting The Scanner
Scanner Exiting the Scanner Some toggle and variable control tests display functional test controls at the top of the screen with datastream information below. Functional test controls allow you manipulate the test signal as shown in Table 5-1. Table 5-1 Functional test control buttons Name Button Description... -
Page 38: Chapter 6: Obd-Ii/Eobd
OBD-II/EOBD Chapter 6 This Home screen option allows you to access Generic OBD-II/EOBD Scanner tests without completing a vehicle identification. This option presents a quick way to check for diagnostic trouble codes (DTCs), isolate the cause of an illuminated malfunction indicator lamp (MIL), check monitor status prior to emissions certification testing, verify repairs, and perform a number of other services that are emissions-related. -
Page 39: Global Obd Ii Code Check
OBD-II/EOBD OBD Health Check 6.1.1 Global OBD II Code Check The Code Check displays stored emission related generic DTCs reported by the ECM. Selecting this option opens a submenu with two choices: Codes and Pending Codes. Select an option to display the code list. -
Page 40: Global Obd Ii Clear Codes
OBD-II/EOBD OBD Health Check 6.1.2 Global OBD II Clear Codes This option is used to clear all emission related diagnostic data, such as DTCs, freeze frame data, and test results, from the memory of the selected ECM. Although OBD-II/EOBD only displays generic OBD-II/EOBD data, clearing codes erases all of the stored data, including any enhanced codes and freeze frame information. -
Page 41: Obd Diagnose
OBD-II/EOBD OBD Diagnose To locate a vehicle diagnostic connector: 1. Select Connector Information from the System menu. A list of vehicle manufacturers displays. 2. Select a manufacturer from the list. A list of models available from the selected manufacturer displays. 3. - Page 42 OBD-II/EOBD OBD Diagnose To perform an OBD-II/EOBD Test: 1. Select Start Communications from the OBD-II/EOBD menu. A vehicle type options list displays: 12V Light Duty Vehicle – – 24V Heavy Duty/Goods Vehicle 2. Select an option from the vehicle type list. A connection message displays.
- Page 43 OBD-II/EOBD OBD Diagnose Readiness Monitors Use this menu item to check the readiness of the monitoring system. If a monitor system is not supported, it is not displayed. Scroll, if needed, to view the entire list of monitors (Figure 6-3). Selecting Readiness Monitors opens a submenu with two choices: •...
- Page 44 OBD-II/EOBD OBD Diagnose ($03) Display Trouble Codes This is used to display any stored emission related DTCs reported by the ECM. The display is similar to a Scanner code display, but does not include any enhanced DTCs. ($04) Clear Emissions Related Data This item is used to clear all emission related diagnostic data, such as DTCs, freeze frame data, and test results, from the memory of the selected ECM.
- Page 45 OBD-II/EOBD OBD Diagnose ($06) Specific Monitored Systems This selection opens a menu of available test results on monitored systems. The data available is for specific systems and components that the onboard diagnostic system either continuously monitors, such as misfire, or non-continuously monitors, such as the catalyst system. Making a selection displays the test results.
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Page 46: Select Communication Protocol
OBD-II/EOBD OBD Diagnose ($0A) Emission Related DTC with Permanent Status This selection displays a record of any “permanent” codes. A permanent status DTC is one that was severe enough to illuminate the MIL at some point, but the MIL may not be on at the present time. -
Page 47: Chapter 7 Previous Vehicles And Data
Previous Vehicles and Data Chapter 7 The Previous Vehicles and Data Home screen selection allows you to quickly configure the scan tool to the identity of a recently tested vehicle, and to access saved data files. A menu with three options opens when Previous Vehicles and Data is selected: •... -
Page 48: View Saved Data
Previous Vehicles and Data View Saved Data A connection message displays. 5. Connect the data cable to the vehicle, then select OK or press Y/a to continue. The menu for the last system tested on the selected vehicle displays. 7.2 View Saved Data Selecting the View Saved Data menu option opens a list of all the data movies and screen images that are stored in the scan tool memory. -
Page 49: Delete Saved Data
Previous Vehicles and Data Delete Saved Data 7.3 Delete Saved Data This menu option is used to permanently erase saved files from scan tool memory when they are no longer needed. To delete a saved file: 1. Select Previous Vehicles and Data from the Home screen. 2. -
Page 50: Chapter 8 Tools
Tools Chapter 8 The Tools option on the home screen is used to configure the scan tool for your personal preferences. Tap the Tools button to open a menu of options. Figure 8-1 Sample Tools menu 8.1 Tools Menu The following options are available from the Tools menu: •... -
Page 51: Configure Shortcut Key
Tools Tools Menu The optional ShopStream Connect™ software, which lets you view data files on a personal computer, transfer files between the tool and PC, and download software updates from the PC to the tool, offers an ideal way to manage saved data files. The ShopStream Connect application is available free online, see the website information at the front of this manual for additional information. -
Page 52: Settings
Tools Tools Menu Figure 8-2 Sample system information screen 3. Select Back on the toolbar or press the N/X key to return to the options menu. 8.1.4 Settings This Tools selection allows you to adjust certain basic diagnostic tool functions to your personal preferences. - Page 53 Tools Tools Menu Date & Time options include: • "Time Zone‚" on page 52—sets the internal clock to the local time standard. "Clock Settings‚" on page 52—sets the time on the internal clock. • "Daylight Savings Time‚" on page 53—configures the clock for Daylight Savings Time. •...
- Page 54 Tools Tools Menu Figure 8-4 Sample Night Theme menu screen High Contrast Toolbar This option allows you to switch to a high contrast toolbar. This toolbar features black and white buttons with crisp graphics that are easier to see in poor lighting conditions or bright sunlight. Figure 8-5 Sample high-contrast toolbar Selecting opens a menu with two choices;...
- Page 55 Tools Tools Menu Selecting opens a menu with two choices: Normal Font and Bold Font. Tap a menu item, or scroll with the keypad and Press Y/a, to make a selection. The change is instantaneous. Select the Back or Home button on the toolbar to return to either the Settings menu or the Home screen. Backlight Time This option allows you to configure how long the screen backlight remains on when the tool is inactive.
- Page 56 Tools Tools Menu IMPORTANT: It is critical to complete the touch screen calibration sequence once it has begun. Never power down the unit while a screen calibration is in process, serious damage to the unit may result. Time Zone This option opens a menu of time zone settings. Scroll to highlight, then select the local time zone. The display returns to the Settings menu once a time zone is selected.
- Page 57 Tools Tools Menu Daylight Savings Time This option opens a menu to configure the internal clock for Daylight Savings Time. Choose from: • ON—sets the clock for Daylight Savings time. OFF—sets the clock for standard time. • Make either selection, then tap the Back button or press the N/X key to return to the menu. Time Format This option determines whether time is displayed on a 12 or 24 hour clock.
- Page 58 Tools Tools Menu To switch scanner scales: 1. Select Tools from the Home screen. 2. Select Settings from the Tools and Setup menu. 3. Select Configure Scanner from the Settings menu. 4. Highlight either menu entry to make a selection: –...
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Page 59: Chapter 9 Maintenance
Maintenance Chapter 9 This chapter covers how to care for your scan tool. 9.1 Cleaning and Inspecting the Scan Tool When using the scan tool perform the following tasks to keep it in top shape: • Check the housing, wiring, and connectors for dirt and damage before and after each use. •... -
Page 60: Battery Safety Guidelines
Maintenance Battery Service 9.2.1 Battery Safety Guidelines IMPORTANT: The battery pack contains no user serviceable components. Tampering with the battery pack terminals or housing will void the product warranty. Keep the following in mind when using and handling the battery pack: •... -
Page 61: Disposing Of The Batteries
Maintenance Battery Service 1— Battery Cover 2— Captive Screws Figure 9-1 Battery pack replacement 9.2.3 Disposing of the Batteries Always dispose of a lithium-ion battery pack according to local regulations, which vary for different countries and regions. The battery pack, while non-hazardous waste, does contain recyclable materials. - Page 62 Index AC/DC power supply 10 Emergency shutdown 13 Accept key 8 Actuator tests 22 Arrow buttons 8 Freeze Frame/Failure Records 24 Functional description 5 – Functional tests 22 Battery 9 Disposal 57 Handling 56 Generic functions 22 Recycling 57 Replacing 56 Specifications 7 Battery replacement 55 Home screen 11...
- Page 63 Index PID trigger set levels 31 Temperature PIDs. See Data parameters Operating 7 Power button 9 Storage 7 Power sources 9 – Tests AC/DC power supply 10 Actuator 22 Powering off 13 Functional 22 Powering on 11 functional 32 Selecting 23 System 22 Time settings 52 –...
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