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DSPM FC3 User Manual

Three phase frequency converter
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Three Phase Frequency Converter
User's Manual
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website:
www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
Title: Three Phase Frequency Converter
Doc No.: 018-5000-00
Description: User's Manual
#018-5000-00
Rev: B
Date: 10/15/2019
$75
Price Each
Page#: - 1 -
1.877.377.6769
Fax: 909.930.3335

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  • Page 1 Price Each Three Phase Frequency Converter User’s Manual #018-5000-00 Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.com Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 1 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN ABOUT THIS MANUAL Section How to use this manual Section technical assistance IMPORTANT SAFETY INSTRUCTIONS Section notes and safety information CHAPTER 1 INTRODUCTION Section 1.1. general Section 1.2. theory of operation Section 1.3.
  • Page 3 Table 5.1.1.—cabinet layout Figure 5.1.1.—cabinet layout picture CHAPTER 6 INSTALLATION Section 6.1. input power connections Section 6.2. output power connections Section 6.3. System current ratings chart 6.3.1 8kVA chart 6.3.2 10kVA chart 6.3.3 12kVA chart 6.3.4 16kVA chart 6.3.5 20kVA chart 6.3.6 24kVA chart 6.3.7 30kVA chart 6.3.8 40kVA...

  • Page 4: Revision History

    REVISION HISTORY February. 26, 2013 Production Release LIST OF EFFECTIVE PAGES Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 4 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 5 Digital Signal Power Manufacturer, Inc Digital Signal Power Manufacturer Digital Signal Power Manufacturer Digital Signal Power Manufac- turer Digital Signal Power Manufacturer © 2015 Digital Signal Power Manufacturer, Inc. - All rights reserved Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 5 - 1.877.377.6769...

  • Page 6: Reproduction Or Distribution Forbidden

    Converter, please refer to this manual and/or call technical support. While every precaution has been made to ensure accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions.

  • Page 7: About This Manual

    A Note notice icon indicates when the user should make a reference of infor- mation regarding the Frequency Converter operation, load status and display sta- NOTE: tus. Such information is essential if DSPM, Inc. field service assistance and cor- respondence is required. ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE CONVERTER SYSTEM.

  • Page 8: Section Notes And Safety Information

    ELEC- TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. CAUSE DAM- AGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL. MAKING ANY ELECTRI- CAL CONNECTIONS. THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY ENERGY, AND, IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN- UAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS.
  • Page 9 EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION. RECYCLED RATHER THAN DISCARDED. HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC. OBSERVED WHEN WORKING ON BATTERIES: DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 9 -...
  • Page 10 FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES. ❖ DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA. ❖ TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. TO REDUCE THE RISK OF ELECTRICAL SHOCK; DISCONNECT THE THREE PHASE FREQUENCY CONVERTER FROM THE MAIN SUPPLY BEFORE IN- STALLING AN INTERFACE SIGNAL CABLE.
  • Page 11 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 11 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

  • Page 12: Chapter 1 Introduction

    GENERAL The product is an advanced Three Phase Frequency Converter based on Intelligent Microprocessor Control that . Under normal power conditions, this design enables the system to adjust and filter power fluctuations continuously and automatically. The this unit uses a Digital Signal Processing/Pulse-Width Modulation (DSP/PWM) Monitoring System for managing the system.
  • Page 13 Figure 1.3.1 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 13 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 14 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 14 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

  • Page 15: Chapter 2 Specifications

    to operate all output loads, commercial/industrial environments in a small footprint. The System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the Frequency Converter front door and the exterior right side of the unit. Table 2 2.1.

  • Page 16: Section 2.9. Special Applications

    2.8.2. 2.8.3. 2.9. SPECIAL APPLICATIONS 2.9.1. 2.9.2. ECM - Environmental Circuit Module allows fixtures and lamps on the emergency circuit (s) to be operated by normal switching and/or dimming devices in non-emergency conditions 2.9.3. Dimming Panel Interface allows use with emergency lights 2.10.
  • Page 17 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 17 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

  • Page 18: Chapter 3 Field Replaceable Units (Frus)

    3.1. All Parts Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 18 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
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  • Page 20: Chapter 4 Transportation, Inspection, And Installation

    4.2. INSPECTION If there was any dam- age during transportation; Do Not turn on the unit. Immediately notify the /transportation carrier and DSPM. The packaging is recyclable; keep it for reuse or please disposed of it 4.3. LOCATION AND PLACEMENT...
  • Page 21 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 21 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

  • Page 22: Chapter 5 Description

    The following layouts will help you find the parts and components in your Emergency Lighting Inverter. Maintenance should only be performed by factory-trained or qualified person- nel. Do not attempt to service. If you need technical assistance, please contact DSPM. Input Terminal Block—TB1 Input Circuit Breaker—CB1...
  • Page 23 Figure 5.1.1 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 23 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 24 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 24 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 25 “High Inrush” type. This is to prevent the breakers from tripping during the startup of the unit and its load. DSPM uses only the “High Inrush” type of breaker in its units. Refer to Charts 6.3.1-13 when de- termining the size of your input and output breakers.
  • Page 26 Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 26 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
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  • Page 40 Figure 7-1. Control Keypad and Drive Status Indications Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 40 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
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  • Page 49 7.4. Hitachi Digital Operator (OPE-SBK) Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 49 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 50 7.4.1 Code display system and key operations Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 50 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
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  • Page 57 8.1. Input Voltage ___________ Output Voltage ___________ Test Equipment Used Initial Checks: This val- ue should be greater then 100K Ohms. 7. Measure the resistance between the Main Output Terminal Block Neutral and III. Functional Testing: Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 57 -...
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  • Page 59 9.1. SERVICE PROGRAM DESCRIPTIONS Equipment Turn On Service WITHOUT On Site Warranty Certification Inspection Visit Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 59 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
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  • Page 61 SF365-n Full Service Contract 24Hr/day 7 Days/week including Holidays Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 61 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 62 Plan COVERAGE LABOR PARTS EMERGENCY PREVENTIVE Type EXPANSES CALLS MAINTENANCE 8-5 Mon-Fri Service is as per customer request SW58* 8-5 Mon-Fri SW724* 7 days per week 24 hours per day Except Holidays SW365* 7 days per week 24 hours per day Including Holidays SF58-n* 8-5 Mon-Fri SF724-n*...
  • Page 63 10.1. SERVICE PROGRAM DESCRIPTIONS When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 15a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench.
  • Page 64 Figure 10.2a Figure 10.2b Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 64 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...
  • Page 65 10.3. notes Title: Three Phase Frequency Converter Doc No.: 018-5000-00 Rev: B Page#: - 65 - 1.877.377.6769 Description: User’s Manual Date: 10/15/2019 Fax: 909.930.3335...

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