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Pillar JT-SA-KA Instruction Manual

Sleeve insertion tool
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MANUAL No.213
Sleeve Insertion Tool
JT-SA-KA
INSTRUCTION MANUAL
This instruction manual contains safety information.
Please read this manual carefully to ensure safe
and correct use of the product.
This manual should be kept readily accessible for
reference.
PPLP

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Summary of Contents for Pillar JT-SA-KA

  • Page 1 MANUAL No.213 Sleeve Insertion Tool JT-SA-KA INSTRUCTION MANUAL This instruction manual contains safety information. Please read this manual carefully to ensure safe and correct use of the product. This manual should be kept readily accessible for reference. PPLP...

  • Page 2: Table Of Contents

    Table of Contents Preface and Safety Notices ...................2 1. Inserting sleeve into ϕ19 - 25/W6 - W8 standard tubes........3 2. Inserting sleeve into ϕ6 - 12/W2 - W4 standard tubes........5 3. Inserting sleeve into 0.25" x 0.12" color tube and ϕ3/ϕ4/W1 standard tubes ..7 4.

  • Page 3: Preface And Safety Notices

    Preface Thank you very much for purchasing the P series Super 300 Type Pillar Fitting. This instruction manual describes the structure, specifications, and installation, inspection and maintenance procedures of the product. Please read this manual carefully to ensure safe and efficient use of the product.

  • Page 4: Inserting Sleeve Into Φ19 - 25/W6 - W8 Standard Tubes

    1. Inserting sleeve into ϕ19 - 25/W6 - W8 standard tubes Dia. expansion ring Before expansion Tube holder Sleeve holder After Fig. 1 - Parts designation of insertion tool expansion 1. Setting the sleeve Fig. 2 - Setting the sleeve ·...
  • Page 5 The P-SHP-SAK** sleeve holder is provided with a diameter expansion ring at its end. If the diameter expansion ring becomes less secured, place an order for the diameter expansion ring only. • The sleeve holder for Super 300 Type Pillar Grooves for Fitting P Series has dual grooves on its flange identification (see Fig.

  • Page 6: Inserting Sleeve Into Φ6 - 12/W2 - W4 Standard Tubes

    1. Setting the sleeve · Install the sleeve holder and the attachment to the insertion tool JT-SA-KA and then set the sleeve as shown in Fig. 7 for Tube locking length the state before the diameter has been expanded. ·...
  • Page 7 The sleeve holder for Super 300 Type Pillar Fitting P Series identification has dual grooves on its flange (see Fig. 10). Fig. 10 - Sleeve holder Table 3 - JT-SA-KA parts list (6 - 12, W2 - W4) Nominal tube size Millimeter size Sleeve holder...

  • Page 8: Inserting Sleeve Into 0.25" X 0.12" Color Tube And Φ3/Φ4/W1 Standard Tubes

    · Install the sleeve holder and the attachment to the insertion tool JT-SA-KA, and then set the sleeve (see Fig. 12 for the state before fitting the flaring tool; and Table 5 for the applicable parts). 2. Clamping the tube and setting the flaring tool ·...
  • Page 9 • The P-SH-SBK** sleeve holder is provided with a flaring tool at its end. • The sleeve holder for Super 300 Type Pillar Fitting P Series (excluding for color tubes) has dual grooves on its flange (see Fig. 68).

  • Page 10: Tightening (Nominal Tube Size: 6 - 25, W2 - W8, Color Tube)

    4-1. Structure and function of gauge ring (Nominal tube size: 6 - 25, W2 - W8, Color tube) • The P Series Super 300 Type Pillar Fitting is provided with a gauge ring to facilitate controlling the tightening range and limit, thereby ensuring safe and proper tightening (see Fig. 16).
  • Page 11 Fig. 19 - How to remove P series Super 300 Type Pillar Fitting (6 - 25, W2 - W8, Color tube) Notes: • In removing the fitting, circularly move the tube like first drawing small circles and then gradually drawing larger circles (see Fig.

  • Page 12: Tightening (Nominal Tube Size: 3, 4, W1)

    5. Tightening (Nominal tube size: 3, 4, W1) ** Due to extremely small geometry, 3, 4mm and W1 (1/8”) fittings do not employ the integral gauge- ring design used on all larger Super 300 fittings. 5-1. Cautions in tightening the union nut (Nominal tube size: 3, 4, W1, Color tube) •...
  • Page 13 Inch size SSG-3(W1) SSG-4 Notes: • Gap gauges are not supplied. They are available from Nippon Pillar Packing. • The gap gages (for nominal tube size: 3, 4, and W1) are the same as those for the Super Type Pillar Fittings.
  • Page 14 5-4. Removing and reinstallation (Nominal tube size: 3, 4, W1) • Loosen the union nut to remove the fitting. • When removing the fitting and reinstalling it, do not uncouple the sleeve from the tube. Handle the tube and the sleeve as an unit.

  • Page 15: Dimensional Tolerance Of Applicable Tubes

    ±0.1 ±0.1 tolerance • Body: in common use • Body: in common use with J Series Super 300 Type Pillar Fitting with Super Type Pillar • Remarks: Nut: dedicated for P Series Super 300 Type Pillar Fitting Fitting • Sleeve: dedicated for P Series Super 300 Type Pillar Fitting •...

  • Page 16: Disposal Precautions

    7. Disposal Precautions • When disposing of fittings or tubes: Be sure to wash the remaining liquid inside fittings or tubes and then dispose of them as incombustible waste. Safety Notices Do not dispose of the fitting with a liquid residue remaining in it. Be sure to wash a liquid residue inside the fitting and then dispose of the fitting as incombustible waste.

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