PRECISETOOL XCXY-02 Instructions

GENERAL INFORMATION

The new XCXY-02 four-indent hand crimp tool is a wide range of crimping tools that can be used with
the products of GJB standard and MIL standard series. It is applied to the cold-press connection of the wire
and the contact in the electrical connector.

CRIMPING RANGE

CONTACTS：10-20
WIRE SIZE：10 AWG-26 AWG（5 mm²-0.128 mm²）
WORKING PRINCPLES

1. Crimping Method

The crimping tool adopts curve propulsion mechanism, its applied force transfers through four curves
in the head cavity of the right plier handle to the four indenters. The four intenders do the centripetal linear
motion, which makes its front-end teeth crimp the contact to complete the crimping process. The cycle
controlled precision ratchet assures the consistency of impression and the crimping quality of wires and
contacts.

2. Crimping Range Adjustment

The crimp tool has a 10-position selector knob that accurately divides the crimping range into
10 positions. The accurate data is listed as follows:
Selector NO.
1
2
3
4
5
6
7
8
9
10

3.Crimp lock mechanism

The crimp tool has a self-locking function. When the crimping is not completed correctly, the locking
mechanism functions, the crimp handle cannot be opened, and the crimping items cannot be taken out. When
the crimping is properly completed, the locking mechanism is opened, and the crimp handle can be opened. The
crimped items can be taken out and the crimping is completed.
If a large-diameter contact strayed into the crimp hole for crimping by mistake or the crimp hole is stuck by
a hard object, continuing the crimp operation would make the indenters or other mechanical parts damaged.
Please contact us at 0573-82326018. 13736819909).
New XCXY-02 Crimp Tool Instruction
Intender Working Diameter mm/INCH
A(GO) B(NO GO)
0.71/0.028 0.84/0.033
0.81/0.032 0.94/0.037
0.91/0.036 1.04/0.041
0.99/0.039 1.12/0.044
1.14/0.045 1.27/0.050
1.32/0.052 1.45/0.057
1.50/0.059 1.63/0.064
1.73/0.068 1.86/0.073
1.85/0.073 1.98/0.078
1.98/0.078 2.1/0.083
PRODUCT CONFIGURATION
XCXY-02 crimp tool
RANGE OF APPLICATION
The internal through hole diameter of this tool is 6.5mm, and the maximum outer
diameter of the applicable terminal should be less than 6.3mm.
This tool is suitable for crimping copper contacts. It cannot be used for other hard
materials such as steel. If it is needed, it may cause damage or reduce the life.
CRIMP STYLE
4-indent 8-impression Crimping
Indentation section I Indentation section II