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Motovario CH Series Use And Maintenance Instructions

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MAINTENANCE
AND
USE
INSTRUCTIONS FOR GEAR AND
GEARMOTORS SERIES:
CH - IH - H
GB

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Summary of Contents for Motovario CH Series

  • Page 1 MAINTENANCE INSTRUCTIONS FOR GEAR AND GEARMOTORS SERIES: CH - IH - H...

  • Page 2: Warehouse Storage

    Warehouse storage Installation Example of a pulley mounted correctly on the slow shaft of a reduction unit When moving the unit, care should be taken to protect external parts from breakage or damage due to accidental knocks or falls. If the unit is to be stored in a hostile atmosphere or for a long period of time (2/4 months), it is important to apply protective and waterproofing products to avoid deterioration of shafts and rubber parts.

  • Page 3: Troubleshooting

    It should be kept in mind however that the information given is for reference only, as all the drives manufactured by Motovario are thoroughly tested and checked before they leave the Use the oil window, if present, to check that the lubricant reaches the correct level required for factory.
  • Page 4 CAUSES ACTION (1) ACTION (2) Return the assembly to No practical problem if No intermittent noise Motovario if there is Problems with power Dirty inside the gearbox. the noise has no effect on The motor does not from the gears.
  • Page 5 V6-V3 14,3 antes de la puesta en marcha. H - CH B3-B5 B6-B7 V5-V1 V6-V3 - Quantity of oil in litres - Motovario dispone la lubrificazione dei gruppi come indicato in tabella. - non lubrificato - non esiste - lubrificato...

  • Page 6: Mounting Position

    Mounting position 041÷120 Oil fill / breather plug Oil level plug Oil drain plug...
  • Page 7 Mounting position 025÷150 Oil fill / breather plug Oil level plug Oil drain plug...

  • Page 8: Critical Applications

    Critical applications The performance given in the catalogue correspond to mounting position B3 or similar, ie. when the first stage is not entirely immersed in oil. For other mounting positions and/or particular input speeds, refer to the tables that highlight different critical situations for each size of reduction unit. It is also necessary to take due consideration of and carefully assess the following applications by calling our Technical Service: - As a speed increasing.
  • Page 9 Spare parts tables 030÷140 Spare parts tables 041÷121 = Project of pertinence = Reference table = Part number...
  • Page 10 MOTOVARIO TAV 001 032÷142...
  • Page 11 MOTOVARIO TAV 001 032÷142 3 & 3 ") 3 & 3 ") ( & ") & ' & ') & * 3 & & ) & $ 3 ") & ( & ! 3 ' "* 3 ' "* 3 ) "* 3 $ "*...
  • Page 12 MOTOVARIO TAV 002 032÷142...
  • Page 13 MOTOVARIO TAV 002 032÷142 " " " " 3 & " " 3 ") " " 3 & 3 ") ) $ " $ " $ ") 3 & $ ') $ " $ ") 3 & $ ') 3 ") $ * $ *) 3 &...
  • Page 14 MOTOVARIO TAV 003 033÷143...
  • Page 15 MOTOVARIO TAV 003 1/2 033÷143 - #* - #* , ' #* ' (* - #* ' , ' " - ( #+ - ( #+ - * #+ - % #+ - ' #+ - #* #+ - + #+...
  • Page 16 MOTOVARIO TAV 003 2/2 033÷143 ! %''* *&*& # *&*& # %&%& + '&,& ' &'&#* &'&( +&"&+ +&"&+* ! %''* *&*& # *&*& # *&*& # %&%& # '&,& ' &'&## &'&( +&"&+ ! %''* '&,&# &'&#* %& &( '&...
  • Page 17 MOTOVARIO TAV 004 1/2 033÷143...
  • Page 18 MOTOVARIO TAV 004 1/2 033÷143 - #* # - #* * % #* % (* % #* % (* - #* % + % +* - #* , ' #* ' (* - #* ' , ' " - ( #+...
  • Page 19 MOTOVARIO TAV 004 2/2 033÷143 Commercial 004 16/N Circlip DIN 471 004 17/N Key DIN 6885 B 5x5x12 B 5x5x12 B 6x6x14 B 8x7x18 B 10x8x25 B 10x8x30 B 14x9x40 B 14x9x45 004 18/N Key DIN 6885 B 5x5x12 B 5x5x12...
  • Page 20 MOTOVARIO TAV 005 041÷121...
  • Page 21 MOTOVARIO TAV 005 041÷121 Built Casing with foot H.040.08 H.050.08 H.060.08 H.080.08 H.100.08 H.125.08 Output Shaft H.040.19 H.050.19 H.060.19 H.080.19 H.100.19 H.125.19 Gear H.030.24 H.050.24 H.060.24 H.080.24 H.100.24 H.125.24 Gear spacer H.040.41 H.050.41 H.060.41 H.080.41 H.100.41 H.125.41 Plate 9.040.99 9.040.99 9.040.99...
  • Page 22 MOTOVARIO TAV 006 041÷121...
  • Page 23 MOTOVARIO TAV 006 041÷121 Built Casing mono H.040.09 H.050.09 H.060.09 H.080.09 H.100.09 H.125.09 Foot H.040.10 / 10.1 H.050.10 H.060.10 H.080.10 H.100.10 H.125.10 Output Shaft H.040.19 H.050.19 H.060.19 H.080.19 H.100.19 H.125.19 Gear H.030.24 H.050.24 H.060.24 H.080.24 H.100.24 H.125.24 Gear spacer H.040.41 H.050.41...
  • Page 24 MOTOVARIO TAV 007 041÷121...
  • Page 25 MOTOVARIO TAV 007 041÷121 Built Casing with flange H.040.09 H.050.09 H.060.09 H.080.09 H.100.09 H.125.09 Casing universal H.040.11 H.050.11 H.060.11 H.080.11 H.100.11 H.125.11 Flangia H.030.06.200 H.030.06.200 H.050.06.250 H.060.06.300 H.060.06.300 H.080.06.350 Flangia H.030.06.160 H.030.06.160 H.050.06.200 H.060.06.250 H.060.06.250 H.080.06.300 Flangia H.030.06.140 H.030.06.140 Output Shaft H.040.19...
  • Page 26 MOTOVARIO TAV 008 031÷141...
  • Page 27 MOTOVARIO TAV 008 1/2 031÷141 Built H 008 Cover H.030.03 H.030.03 H.030.03 H.060.03 H.100.03 H.100.03 H 008 Input shaft H.040.15.16 H.030.15.24 H.030.15.24 H.060.15.28 H.100.15.38 H.100.15.38 H 008 Pinion H.030.23 H.050.23 H.060.23 H.080.23 H.100.23 H.125.23 H 008 Pinion hub H.030.22 H.050.22 H.060.22...
  • Page 28 MOTOVARIO TAV 008 2/2 030÷140 Built H 008 Cover H.030.03 H.030.03 H.030.03 H.060.03 H.060.03 H.100.03 H.100.03 H.140.03 H 008 Input shaft H.030.15.24 H.030.15.24 H.030.15.24 H.060.15.28 H.060.15.28 H.100.15.38 H.100.15.38 H.140.15.42 H 008 Pinion H.030.23 H.030.23 H.050.23 H.060.23 H.080.23 H.100.23 H.125.23 H.140.23...
  • Page 29 MOTOVARIO TAV 009 1/12 030 ÷ 140...
  • Page 30 MOTOVARIO TAV 009 1/12 030 ÷ 140 Commercial Screw DIN 931 M8x30 M8x30 M10x35 M10x35 M12x45 M12x45 Nut DIN 934/6 M8x8 M8x8 M10x10 M10x10 M12x12 M12x12 Bearing 6204 2Z 6205 2Z 6206 2Z 6206 2Z 6207 2Z 6207 2Z Bearing...
  • Page 31 MOTOVARIO TAV 009 2/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.030.23 H.030.23 H.030.23 H.030.23 H.030.23 Pinion 2st. key Pinion hub 2st. H.030.22 H.030.22 H.030.22 H.030.22 H.030.22 Pinion hub 2st. key Spacer Ring...
  • Page 32 MOTOVARIO TAV 009 3/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 Pinion 2st. H.030.23.08 H.030.23 H.030.23 Pinion 2st. key Pinion hub 2st. H.030.22 H.030.22 H.030.22 Pinion hub 2st. key Spacer Ring Commercial Screw DIN 931 M8x20 M8x20...
  • Page 33 MOTOVARIO TAV 009 4/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 Pinion 2st. 0.030.23 0.030.23 0.030.23 0.030.23 Pinion 2st. key Pinion hub 2st. 0.030.22 0.030.22 0.030.22 0.030.22 Pinion hub 2st. key Spacer Ring Motor sleeve H.030.16.11 Commercial...
  • Page 34 MOTOVARIO TAV 009 5/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.050.23 H.050.23 H.050.23 H.050.23 H.050.23 Pinion 2st. key Pinion hub 2st. H.050.22 H.050.22 H.050.22 H.050.22 Pinion hub 2st. key Spacer Ring Commercial...
  • Page 35 MOTOVARIO TAV 009 6/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.060.23 H.060.23 H.060.23 H.060.23 Pinion 2st. key Pinion hub 2st. H.060.22 H.060.22 H.060.22 H.060.22 Pinion hub 2st. key Spacer Ring Commercial Screw DIN 931...
  • Page 36 MOTOVARIO TAV 009 7/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.050.23 H.050.23 H.050.23 H.050.23 H.050.23 Pinion 2st. key Pinion hub 2st. H.050.22 H.050.22 H.050.22 H.050.22 Pinion hub 2st. key Spacer Ring Commercial...
  • Page 37 MOTOVARIO TAV 009 8/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.080.23 H.080.23 H.080.23 H.080.23 H.080.23 Pinion 2st. key H.080.23 Pinion hub 2st. H.080.22 Pinion hub 2st. key H.080.22 Spacer ADS 62x50x3...
  • Page 38 MOTOVARIO TAV 009 9/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.100.23 H.100.23 H.100.23 Pinion 2st. key H.100.23 H.100.23 Pinion hub 2st. H.100.22 Pinion hub 2st. key H.100.22 H.100.22 Spacer ADS 62x50x3 ADS 62x50x3...
  • Page 39 MOTOVARIO TAV 009 10/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.060.14 H.060.14 Pinion 2st. H.080.23 H.080.23 H.080.23 H.080.23 Pinion 2st. key H.080.23 Pinion hub 2st. H.080.22 Pinion hub 2st. key H.080.22 Spacer ADS 62x50x3 Ring Commercial...
  • Page 40 MOTOVARIO TAV 009 11/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.060.14 H.100.14 Pinion 2st. H.125.23 Pinion 2st. key H.125.23 H.125.23 H.125.23 Pinion hub 2st. Pinion hub 2st. key H.100.22 H.100.22 H.100.22 Spacer ADS 62x50x3 ADS 62x50x3 ADS 75x60x3 Ring 8.100.34...
  • Page 41 MOTOVARIO TAV 009 12/12 030 ÷ 140 Built Reduction half coupling H.060.14 H.060.14 H.100.14 H.100.14.200 Pinion 2st. Pinion 2st. key H.140.23 H.140.23 H.140.23 H.140.23 Pinion hub 2st. Pinion hub 2st. key H.140.22 H.140.22 H.140.22 H.140.22 Spacer ADS 62x50x3 ADS 62x50x3...
  • Page 42 MOTOVARIO TAV 011 1/6 030 ÷ 140...
  • Page 43 MOTOVARIO TAV 011 1/6 030 ÷ 140 Built Casing 3.063.01 3.063.01 3.063.01 Flange 3.063.04.030 3.063.04.030 3.063.04.030 Shaft 3.063.18.6 3.063.18.6 3.063.18.6 Commercial Screw DIN 931 M8x20 M8x20 M8x20 Bearing 6204 2z 6204 2z 6204 2z Circlip DIN 471 Circlip DIN 472...
  • Page 44 MOTOVARIO TAV 011 2/6 030 ÷ 140 Built Casing 3.080.01 3.080.01 3.080.01 3.080.01 Flange 3.080.04.030 3.080.04.030 3.080.04.030 3.080.04.060 Shaft 3.080.18.6 3.080.18.6 3.080.18.6 3.080.18.6 Commercial Screw DIN 931 M8x20 M8x20 M8x20 M8x25 Bearing 6206 2z 6206 2z 6206 2z 6206 2z...
  • Page 45 MOTOVARIO TAV 011 3/6 030 ÷ 140 Built Casing 3.090.01 3.090.01 3.090.01 3.090.01 3.090.01 3.090.01 Flange 3.090.04.030 3.090.04.030 3.090.04.030 3.090.04.060 3.090.04.060 3.090.04.100 Shaft 3.090.18.6 3.090.18.6 3.090.18.6 3.090.18.6 3.090.18.6 3.090.18.6 Commercial Screw DIN 931 M8x20 M8x20 M8x20 M8x25 M8x25 M12x35 Bearing...
  • Page 46 MOTOVARIO TAV 011 4/6 030 ÷ 140 Built Casing 3.100.01 3.100.01 3.100.01 3.100.01 Flange 3.100.04.030 3.100.04.030 3.100.04.060 3.100.04.100 Shaft 3.101.18.6 3.101.18.6 3.100.18.6 3.100.18.6 Commercial Screw DIN 931 M8x20 M8x20 M8x25 M8x25 Bearing 6207 2z 6207 2z 6207 2z 6207 2z...
  • Page 47 MOTOVARIO TAV 011 5/6 030 ÷ 140 Built Casing 3.112.01 3.112.01 3.112.01 3.112.01 3.112.01 3.112.01 3.112.01 Flange 3.112.04.030 3.112.04.030 3.112.04.030 3.112.04.060 3.112.04.060 3.112.04.100 3.112.04.100 Shaft 3.113.18.6 3.113.18.6 3.113.18.6 3.112.18.6 3.112.18.6 3.112.18.6 3.112.18.6 Commercial Screw DIN 931 M8x20 M8x20 M8x20 M8x25...
  • Page 48 MOTOVARIO TAV 011 6/6 030 ÷ 140 Built Casing 3.132.01 3.132.01 Flange 3.132.04.100 3.132.04.100 Shaft 3.133.18.6 3.133.18.6 Commercial Screw DIN 931 M12x35 M12x35 Bearing 6308 2z 6308 2z Circlip DIN 471 Circlip DIN 472 Oil Seal DIN 3760 A 40-72-10...
  • Page 49 MOTOVARIO TAV.011 MOT. 063-225...
  • Page 50 Commercial Screw DIN 931 M8x30 M8x30 M10x35 M10x35 M12x45 M12x45 M8x8 M8x8 M10x10 M10x10 M12x12 M12x12 Nut DIN 934/6 Bearing 6204 2Z 6205 2Z 6206 2Z 6206 2Z 6207 2Z 6207 2Z 6006 2Z 6008 2Z 6008 2Z 6010 2Z 6010 2Z Bearing Circlip DIN 471...
  • Page 51 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.030.23 H.030.23 H.030.23 H.030.23 H.030.23 Pinion 2st. key Pinion hub 2st. H.030.22 H.030.22 H.030.22 H.030.22 H.030.22 Pinion hub 2st. key Spacer Ring Commercial M8x20 M8x20 M8x20 M8x20 M8x20 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N...
  • Page 52 Built Motor sleeve H.060.16 H.060.16 H.060.16 Pinion 2st. H.030.23.08 H.030.23 H.030.23 Pinion 2st. key Pinion hub 2st. H.030.22 H.030.22 H.030.22 Pinion hub 2st. key Spacer Ring Commercial M8x20 M8x20 M8x20 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N Key DIN 6885 B 5x5x12 B 5x5x12 B 5x5x12...
  • Page 53 Built Motor sleeve 0.030.16 H.030.16 / H.060.16 H.060.16 H.060.16 Pinion 2st. 0.030.23 0.030.23 0.030.23 0.030.23 Pinion 2st. key Pinion hub 2st. 0.030.22 0.030.22 0.030.22 0.030.22 Pinion hub 2st. key Spacer Ring Commercial M8x20 M8x20 M8x20 M8x20 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N Key DIN 6885...
  • Page 54 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.050.23 H.050.23 H.050.23 H.050.23 H.050.23 Pinion 2st. key Pinion hub 2st. H.050.22 H.050.22 H.050.22 H.050.22 Pinion hub 2st. key Spacer Ring Commercial M8x20 M8x20 M8x20 M8x20 M8x20 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N...
  • Page 55 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.060.23 H.060.23 H.060.23 H.060.23 Pinion 2st. key Pinion hub 2st. H.060.22 H.060.22 H.060.22 H.060.22 Pinion hub 2st. key Spacer Ring Commercial M8x20 M8x20 M8x20 M8x20 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N Key DIN 6885...
  • Page 56 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.050.23 H.050.23 H.050.23 H.050.23 H.050.23 Pinion 2st. key Pinion hub 2st. H.050.22 H.050.22 H.050.22 H.050.22 Pinion hub 2st. key Spacer Ring Commercial M8x25 M8x25 M8x25 M8x25 M8x25 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N...
  • Page 57 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.080.23 H.080.23 H.080.23 H.080.23 H.080.23 Pinion 2st. key H.080.23 Pinion hub 2st. H.080.22 Pinion hub 2st. key H.080.22 Spacer ADS 62x50x3 Ring Commercial M8x25 M8x25 M8x25 M8x25 M8x25 M8x25 Screw DIN 931 Screw DIN 931 Circlip DIN471...
  • Page 58 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.100.23 H.100.23 H.100.23 Pinion 2st. key H.100.23 H.100.23 Pinion hub 2st. H.100.22 Pinion hub 2st. key H.100.22 H.100.22 Spacer ADS 62x50x3 ADS 62x50x3 Ring Commercial M12x35 M12x35 M12x35 M12x35 M12x35 Screw DIN 931 Screw DIN 931 Circlip DIN471...
  • Page 59 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.060.16 H.060.16 Pinion 2st. H.080.23 H.080.23 H.080.23 H.080.23 Pinion 2st. key H.080.23 Pinion hub 2st. H.080.22 Pinion hub 2st. key H.080.22 Spacer ADS 62x50x3 Ring Commercial M12x35 M12x35 M12x35 M12x35 M12x35 Screw DIN 931 Screw DIN 931 Circlip DIN471 10/N...
  • Page 60 Built Motor sleeve H.060.16 H.060.16 H.060.16 H.100.16 Pinion 2st. H.125.23 Pinion 2st. key H.125.23 H.125.23 H.125.23 Pinion hub 2st. Pinion hub 2st. key H.100.22 H.100.22 H.100.22 Spacer ADS 62x50x3 ADS 62x50x3 ADS 75x60x3 Ring 8.100.34 Commercial M12x35 M12x35 M12x35 M12x35 Screw DIN 931 Screw DIN 931 M12x25...
  • Page 61 Built Motor sleeve H.060.16 H.060.16 H.100.16 H.100.16 Pinion 2st. Pinion 2st. key H.140.23 H.140.23 H.140.23 H.140.23 Pinion hub 2st. Pinion hub 2st. key H.140.22 H.140.22 H.140.22 H.140.22 Spacer ADS 62x50x3 ADS 62x50x3 ADS 75x60x3 ADS 75x60x3 Ring 8.100.34 8.100.34 Commercial M12x35 M12x35 M12x35...
  • Page 62 Via Quattro Passi, 1/3 - 41043 Formigine (MO) Italy Tel. +39 59 579 700 Fax +39 59 579 710 (Home page) www.motovario.it (e-mail) info@motovario.it...

This manual is also suitable for:

Ih seriesH series