DUUN VM360 Instruction Manual

Fire wood processor

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Fire wood processor VM360

Instruction manual

7630 Åsen

Tlf. +47.74015900

Fax +47.74015910

Foretaksnr, NO 980.400.212.mva

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Page 1 Fire wood processor VM360 Instruction manual 7630 Åsen Tlf. +47.74015900 Fax +47.74015910 Foretaksnr, NO 980.400.212.mva...
Page 2 Fire wood processor VM360 has a 12 month guarantee against defects in materials and workmanship. Parts that are not originally manufactured by Duun Industrier AS, for example shafts, bearings etc. are subject to these suppliers’ guarantees and terms. Parts that are considered to be wearing parts are not part of the basis of the guarantee - these have been specified in a separate survey on the bottom part of this page.
Page 4: Table Of Contents
Contents 1. Terms of guarantee 2. Contents 3. Technical data sketch 4. Technical data text 5. Machine identification Pp.6, 7 6. Introduction 7. Safety illustrations P.8, 10 and 12 8. Safety text P.9, 11 and 13 9. Transport and handling before use P.
Page 6: Technical Data Sketch
Technical data Properties VM360 Net weight 660 kg Length feeder conveyor A 2.234 mm Length output conveyor-transporter B 4.028 mm Sideways transporter + total 25 degrees to each side Number of positions for transporter D 7 pcs Total width during transport 2.197 mm...
Page 8: Machine Identification
All Duun tractor driven machines are constructed and tested in close cooperation with the users in order to produce well functioning and user friendly products.
Page 10 Safety 1. Instruction manual All operators, mechanics and the owner must be well acquainted with the instruction in this instruction manual before the machine is taken into use. You should always work with care when you employ agricultural machinery. Read and observe the safety instructions in this binder.
Page 12 7. Hydraulic high fluid pressure. Be careful when you work with hydraulics. Wear eye protection and gloves. Hydraulic oil under great pressure may penetrate the skin and cause serious infections. See a doctor is you have had had an injury. Ensure that no-one is standing close by when hydraulic functions are performed.
Page 14 13. Safe transport Before the machine is moved, the feeder conveyor and transporter (both in an up-right position as outlined in the illustration) are to be strapped to secure that they do not fall down. The loading strap has a fixing point at the lower part of the feeding conveyor and secures the conveyor belt from falling off during transport.
Page 16: Transport And Handling Before Use
Transport and handling before use The VM360 body is equipped with a fork pocket (A) for handling with fork truck or pallet forks. Be aware that one individual wood machine weighs about 875 kg. Use lifting equipment designed for such total weight! Preparation for moving with tractor.
Page 18: Preparations Before Use
Too short telescope length of the shaft entails a risk of overload of the tractor’s power take-off and the gearbox of the VM360. Please lubricate the PTO drive shaft before use.
Page 20 Preparation of the transporter. The transporter is prepared for operation by 1. Releasing the strap fixing point and loosening the strap at the points outlined in the illustration. 2. The transporter is put in place by releasing the winch and the wire which holds it in place –...
Page 22 1. Setting of cutting length The cutting length is set by releasing the screws at letter A and adjusting the rest B at desired cutting length. 2. Height adjustment of the machine In order to be able to elevate the machine in intervals of 40mm up to 80mm, the supporting legs that are fitted in the corners may be set in the required height.
Page 24: Practical Use
Practical use 1 Condition The machine may not be used before the operator has done the following: • Has read the instruction manual and knows how the machine works and how to operate • Has made himself acquainted with and observed the information regarding safety described on pages 8 to 12 in the instruction manual.
Page 26 1 Cutting The lever for operating cutting and operation of the feeding conveyor forwards and backwards (E) has several functions: The saw chain is hydraulically operated and starts when the lever is moved towards (D). The lever also releases the splitting function when it is moved towards (B) as illustrated. Thin wood material that is not to be split When cutting thin wood materials, you may cut several continuous lengths and let them fall into the splitting cradle without activating the splitting piston.
Page 28: Chain Sharpening
Blunt chains and skewly sharpened chains entail great wear on the saw chain sword and risk of extra costs and complications. In order to avoid this, Duun VM360 is designed so that the saw chain always must be dismantled from the machine for any sharpening or replacement.
Page 30 Chain tensioning and adjustment of the chain lubrication 1 Chain tensioning Use gloves during work with the chain! The chain is tensioned by releasing the two nuts (B). Then screw (A) is tightened to tension the chain proper. Afterwards, the nuts (B) are tightened. If you prefer to replace the chain, this is done by releasing the screw A (first release the screws B) as far so at to allow the chain to be removed in the back for maintenance or replacement.
Page 32: Maintenance And Adjustment Of The Mechanism
Maintenance and adjustment of the mechanism The mechanism G is available via the cover as illustrated. Access to the impulse sender fro return of the splitter piston is in the opening to the right. The impulse for activation of the splitter blow comes via the small hydraulic cylinder in A. Impulse for return of stop of the splitter piston comes via bar H and the stoppers E.
Page 34: Lubrication Points And Maintenance
Lubrication points and maintenance VM360 has many bearing points, of which many are only subjected to easy loads and are therefore equipped with pre-lubricated ball-bearings. The other bearings are mainly flange bearings that require moderate lubrication. The main rule here is to avoid excessive lubrication and forcing of the oil seals in the bearings.
Page 36 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Edition: 1.2010...
Page 37 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Hydraulic tank and fan Edition: 1.2010...
Page 38 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Hydraulic tank and fan Edition: 2..2010 Pos.No. Quantity Designation Part no. Comment Hexagon screw M6x30 ElZn 8.8 DIN 931 2422209 Washer M6 ElZn DIN 125 2531039 Hexagon nipple BSP 3/8” GEK 12L 2957749 Flash fittings TE-coupling 8mm -1/8”...
Page 39 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Body with covers and valves etc. Edition: 1.2010...
Page 40 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Body with covers and valves etc.. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Screw Allen key cylinder head 8x50 galv. DIN931 2477256 Safety valve for lifting of knife. BM40/1G...
Page 41 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Protective covers Edition: 1.2010...
Page 42 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Protective covers. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Bearing plastic 2245023 Cover centre 14130050 Handle plastic 2245062 Hexagon nut M8 ElZn DIN 934 2481609 Washer M8 ElZn DIN 125...
Page 43 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Chain oil tank and pump Edition: 1.2010...
Page 44 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Chain oil tank and pump. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Cap for plastic container 2245068 Hexagon button head screw M6x12 2476197 ElZn ISO7380 Oil tank with drain hole...
Page 45 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Saw motor and sword Edition: 1.2010...
Page 46 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Saw motor and sword. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hub for saw motor complete 141309130 Cotter 8x7 L22 DIN 6885A 2115126 Spindle 14130005 Seeger ring A 30x1,5 DIN 471...
Page 47 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Log stopper and cover plates Edition: 1.2010...
Page 48 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Log stopper and cover plates. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon screw with flange 2451196 M6x10 ElZn 8.8 DIN 6921 Length indicator 14120066 As of 10001 Length indicator 14130067 to 09005 Hexagon screw M8x40 ElZn 8.8 DIN 931 2422252...
Page 49 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Gearbox and pumps Edition: 1.2010...
Page 50 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141-1- Gearbox and pumps. Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Fixing plate for protection funnel 1312379 Protection funnel 14120267 Protecting plate 14120266 Hexagon screw M8x25 ElZn 8.8 DIN 933 2422246...
Page 51 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Saw support Edition: 1.2010...
Page 52 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Saw support Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon screw M12x50 ElZn 8.8 DIN 931 2422356 Spring washer M12 ElZn DIN 127 2534069 Washer M12 ElZn DIN 125...
Page 53 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Conveyor lower part Edition: 1.2010...
Page 54 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Conveyor lower part Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Locking screw M10x25 galv. 8.8. 2344330 Screw hexagon M8x12 8.8 galv. 4242236 Hexagon screw M10x25 galv. 8.8. 2422297 Hexagon screw M12x75 galv.
Page 55 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Conveyor upper part Edition: 1.2010...
Page 56 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Conveyor upper part Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon nut M10 locking galv. 8.8 2483610 Body washer M10 galv. 2533060 Washer 1411531 Locking screw M10x25 galv. 8.8.
Page 57 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Cylinder and piston control Edition: 1.2010...
Page 58 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Cylinder and piston control Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Swivel nipple 90 degrees EVWK 15L 2957771 Bolt 14130092 Washer M10 ElZn DIN 125 2531060 Spring washer M10 ElZn DIN 127 2534060 Hexagon screw M10x20 ElZn 8.8 DIN 933...
Page 59 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Side adjustment and hydraulic knife lifting Edition: 1.2010...
Page 60 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Side adjustment and hydraulic knife lifting Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon nipple GEK BSP 1/4” L12 ED 2957756 Slide bearing 14130089 Body washer M12 ElZn DIN 9021...
Page 61 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Strut valve and saw adjustment. Edition: 1.2010...
Page 62 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Strut valve and saw adjustment Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Length indicator 14120065 Hexagon screw with flange 2451196 M6x10 ElZn 8.8 DIN 6921 Washer M10 ElZn DIN 125...
Page 63 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Cutting handle and support Edition: 1.2010...
Page 64 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Cutting handle and support Edition: 10.2010 Pos.No. Quantity Designation Part no. Comment Washer 14130035 14130018 to 09005 14130132 As of 10001 Bearing plastic 2245023 Ball bearing 6001 2RS 12x28x8 DIN 625...
Page 65 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Feeding motor and table Edition: 1.2010...
Page 66 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Feeding motor and table Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Washer M10 ElZn DIN 125 2531060 Allen key button head screw M10x16 ElZn ISO 7380 2476290 Machine table...
Page 67 Spare parts catalogue DUUN Fire wood processor VM360 Group: 141- Mechanism Edition: 1.2010...
Page 68 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Mechanism Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Locking nut M10 ElZn DIN 985 2483610 Washer M10 ElZn DIN 125 2531060 Washer M10 ElZn DIN 125 2531060 Trigger arm 14120091 Hexagon screw M10x25 ElZn 8.8 DIN 933...
Page 69 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Log holder Edition: 1.2010...
Page 70 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Log holder Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon screw M12x30 ElZn 8.8 DIN 933 2422348 Spring washer M12 ElZn DIN 127 2534069 Body washer M12 ElZn DIN 9021...
Page 71 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Feeding table and conveyor Edition: 1.2010...
Page 72 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Feeding table and conveyor Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Slave roller 1411269 Bearing 6305 2RS 2951145 Shaft 14120093 Hexagon nut M12 ElZn DIN 934 2481611 Hexagon screw M12x130 ElZn 8.8 DIN 933...
Page 73 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Hydraulics diagram Edition: 1.2010...
Page 74 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Hydraulics diagram Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment 1/2"hose R2T L-510mm straight+90 2958243 1/2"hose R2T L-690mm straight+90 2958246 1/2"hose R2T L-650 NR. 13 2958172 1/2"hose R2T L-1780mm 90+straight 2958261 1/2"hose R2T L-810mm straight+90...
Page 75 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Accessories Edition: 1.2010...
Page 76 Spare parts catalogue DUUN Fire wood processor 360 Group: 141- Accessories Edition: 1.2010 Pos.No. Quantity Designation Part no. Comment Hexagon screw M10x25 ElZn 8.8 DIN 933 2422297 Locking nut M10 ElZn DIN 985 2483610 Washer M10 ElZn DIN 125 2531060...
Page 77 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 1311862 Bushing 1311862 Bushing 1312379 Fixing plate for protection funnel 1411163 Valve operator 1411166 Washer 1411167 Bushing 1411167 Bushing 1411172...
Page 78 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2245068 Cap for plastic container 2245069 End plug Ø35 interior 2251064 Return filter 2344330 Locking screw M10x25 ElZn 8.8 DIN 603 2344330 Locking screw M10x25 ElZn 8.8 DIN 603...
Page 79 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2422295 Hexagon screw M10x20 8.8 galv. 8.8 DIN931 2422295 Hexagon screw M10x20 8.8 galv. 8.8 DIN931 2422295 Hexagon screw M10x20 ElZn 8.8 DIN 933 2422297 Hexagon screw M10x25 galv.
Page 80 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2422356 Hexagon screw M12x50 ElZn 8.8 DIN 931 2422356 Hexagon screw M12x50 ElZn 8.8 DIN 931 2422362 Hexagon screw M12x75 galv.
Page 81 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2477295 Allen key cylinder screw M10x20 ElZn DIN912 2477295 Allen key cylinder screw M10x20 ElZn DIN 912 2477303 Allen key cylinder screw M10x40 ElZn DIN912...
Page 82 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2483609 Locking nut M8 ElZn DIN 985 2483609 Locking nut M8 ElZn DIN 985 2483609 Locking nut M8 ElZn DIN 985...
Page 83 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2531039 Washer M6 ElZn DIN 125 2531039 Washer M6 galv. 2531039 Washer M6 ElZn DIN 125 2531047 Washer M8 galv.
Page 84 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2531060 Washer M10 ElZn DIN 125 2531060 Washer M10 ElZn DIN 125 2531060 Washer M10 ElZn DIN 125 2531060 Washer M10 ElZn DIN 125...
Page 85 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2534047 Spring washer M8 DIN 127 B galv. 2534047 Spring washer M8 ElZn DIN 127 2534047 Spring washer M8 ElZn DIN 127...
Page 86 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2912075 Pressure spring Dt2,0 Di18 L85 St 2912085 Extension spring Dt5,5 di29 L200 st 2913028 Extension spring Dt2,0 Dy15 L70 St...
Page 87 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2955573 Gear motor GPI 3.8 ccm 2957421 Plug ½” with gasket brass, chrome 2957500 Fitting T-joint BSP ¼” out 2957512...
Page 88 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 2957818 Flash fitting 8mm ¼” straight 2957821 Level glass M12L-76mm 2957825 Thermometer 2957858 Quick release coupling ½”female part 2957861 Hydraulic gasket 1/2”...
Page 89 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 4242236 Screw hexagon M8x12 8.8 galv. 4253081 14120005 Lower output body 14120006 Body lower output 14120013 Slide 14120019 Pulley holder...
Page 90 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 14120160 Cover 14120162 Duct 14120168 Bearing 14120168 Bearing 14120168 Bearing 14120169 Bracket 14120170 Log stopper plate 14120171 Bushing 14120176 Bracket...
Page 91 Spare parts catalogue DUUN Fire wood processor VM360 Number index Edition: 1.2010 Ill. Text Part no Designation Pos.No. page page 14130026 Arm 14130027 Counter weight 14130029 Hub 14130030 Arm 14130031 Arm 14130035 Washer 14130036 Locking plate 14130039 Bracket 14130040 Pin...
Page 92 14130127 Chip duct 14130128 Arm 14130129 Arm 14130132 Arm 14130133 Cover 14130135 Splitter piston 14130138 Chip board 14130143 Strut 14130146 Cutting handle shaft 14130147 Spring tensioner 14130148 Splitting strut 141209280 Lubrication pump complete VM360 24-32 141309130 Hub for saw motor complete...
Page 93: Declaration Of Conformity
Norway Tel.: +47 74 01 59 00 Declares that the following machine: Wood machine VM360 Manufacturer: Duun Industrier as Type Duun Wood Machine VM360 Serial no.: ...... Manufacturing year: 2012 Is in conformity with: Directive 98/37/EC Mechanical equipment Article 8...