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PPM CD30 Start Manual

For use on electromagnetic equipment vf advance, vf premier, mini vf, vfx, magnatron
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P/N SM1222
Rev 6
Print Date 2/14/2018
6
CD30/35 MANUAL
&
START GUIDE
FOR USE ON
PPM ELECTROMAGNETIC EQUIPMENT
VF Advance
VF Premier
Mini VF
VFX
Magnatron

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Summary of Contents for PPM CD30

  • Page 1 P/N SM1222 Rev 6 Print Date 2/14/2018 CD30/35 MANUAL & START GUIDE FOR USE ON PPM ELECTROMAGNETIC EQUIPMENT VF Advance VF Premier Mini VF Magnatron...
  • Page 2 12/08/17 Revised sections for accelerometer use 2.2; 4.2; 4.3; QSA PPM Technologies reserves the right to alter at any time, without notice and without liability or other obligations on its part, materials, equipment specifications, and models. PPM Technologies also reserves...

  • Page 3: Table Of Contents

    3.3. C038 (Function Settings) 3.4. C040 (Service Settings) 4. Step by Step Setup Procedure 4.1. Wire CD30/35 4.2. Set CD30/35 Menu Settings for PPM equipment 4.3. Set Sensor Position using C051 4.4. Run Automatic Frequency Search (AFS) 4.5. Set Operating Characteristics (A, P) 4.6.

  • Page 4: Controller Specifications

    • The CD30/35 does come with a local disconnect switch mounted onto the door • The CD30/35 works as a replacement for both the DMT & MagII controllers, and will be phased in PPM’s new standard controller for all applications for the above legacy controllers.
  • Page 5 P/N SM1222 Rev 6 Print Date 2/14/2018 1.3 – SAFETY CONSIDERATIONS...

  • Page 6: Wiring

    P/N SM1222 Rev 6 Print Date 2/14/2018 2 – WIRING Use Diagram as reference for all connections in section 2 (Consult the CD30 manual for more detail)
  • Page 7 Rev 6 Print Date 2/14/2018 2.1 – POWER (IN/OUT) • Incoming Plant Power (230v, 1PH, 50/60hz) o If local disconnect is used (typically on the door of the CD30):  1 hot leg into terminal 35 (L)  2 hot leg into terminal 36 (N) ...

  • Page 8: Feedback Sensor

    Print Date 2/14/2018 2.2 – FEEDBACK SENSOR The CD30 is setup to operate with the standard DMT & Mag II sensor (Gordon p/n 06A578) as well as PPM’s own accelerometer. It gets wired into the terminal strip on the CD30/35, so the existing DMT connector on the end of the sensor wire must be cut off if replacing an existing DMT or Mag II with a CD30/35.

  • Page 9: Recommended Method For Installing A Frequency Controller

    P/N SM1222 Rev 6 Print Date 2/14/2018 2.4 – RECOMMENDED METHOD FOR INSTALLING A FREQUENCY CONTROLLER...

  • Page 10: Basic Display Navigation

    P/N SM1222 Rev 6 Print Date 2/14/2018 3 – CD30 IMPORTANT MENU SETTINGS (Consult the Wright CD30 manual for more detail) 3.1 – BASIC DISPLAY NAVIGATION...
  • Page 11 P/N SM1222 Rev 6 Print Date 2/14/2018 3.2 – C210, C143, C127, C117 • Hide Function menus (C117) – When set to 1 all parameter menus are not accessible, only the set point can be changed • Hide Service menus (C127) – When set to 1 service menu C040 is accessible. •...

  • Page 12: C038 Function Settings

    P/N SM1222 Rev 6 Print Date 2/14/2018 3.3 – C038 Function Settings 3.4 – C040 Service Settings...

  • Page 13: Step By Step Setup Procedure

    Print Date 2/14/2018 4 – STEP BY STEP SETUP PROCEDURE When initially setting up a CD30, use the following steps. NOTE: During initial setup if the controller’s on/off signal isn’t wired yet or is but isn’t being sent, you must set –En = 1 (under menu C040) or place a jumper between contacts 5 & 6.

  • Page 14: Run Automatic Frequency Search (Afs)

    C051=25 Spacing between sensor and target 7/16” to 5/8" If using the newer PPM Accelerometer, no adjustment is needed and C051 can be ignored. 4.4 – RUN AUTOMATIC FREQUENCY SEARCH (AFS) Before normal operation, the controller must perform an AFS to accurately find the resonant frequency of the conveyor spring system.

  • Page 15: Set Operating Characteristics (A, P)

    P/N SM1222 Rev 6 Print Date 2/14/2018 4.5 – SET OPERATING CHARACTERISTICS (A & P) For the feedback loop to operate correctly it must be set up for the vibratory feeder that it is used with because every feeder has different response characteristics. Therefore, it is important to adjust the output signal so that amplitude (A) setting of 100% corresponds to the required maximum amplitude of the feeder.
  • Page 16 P/N SM1222 Rev 6 Print Date 2/14/2018 5 – FAULT MESSAGES These messages show conditions that cause the controller to switch off! To reset a fault either press the green button or go to C009, when at C009 press up arrow to reset fault, or down arrow to reset fault and change set point (A=0)

  • Page 17: Troubleshooting

    P/N SM1222 Rev 6 Print Date 2/14/2018 6 – TROUBLESHOOTING...
  • Page 18 P/N SM1222 Rev 6 Print Date 2/14/2018 6 – TROUBLESHOOTING (continued)
  • Page 19 P/N SM1222 Rev 6 Print Date 2/14/2018 6 – TROUBLESHOOTING (continued)

  • Page 20: Special Applications

    P/N SM1222 Rev 6 Print Date 2/14/2018 7 – SPECIAL APPLICATIONS 7.1 – MASTER/SLAVE CONTROL For very large vibratory feeders with multiple magnet coils 7.2 – SINGLE CONTROLLER FOR MULTIPLE MAGNET COILS...

  • Page 21: Cd30/35 Quick Start Addendum

    In enclosure: L1=35, L2=36, GND=38 o Open chassis: L1=31, L2=32, GND=38 • Outgoing power: L1=41, L2=42, GND=43 • PPM feedback sensor: black=1, red=3, white=12, Large black=16 • Manual run jumper between 5 & 6 2 – INITIAL SETTING SETUP •...

This manual is also suitable for:

Cd35

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