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Scherer 2017 Manual

H.p.s. processor
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SCHERER
H.P.S.
PROCESSOR
U.S. Patent No. 7,681,384
MODEL #2017

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Summary of Contents for Scherer 2017

  • Page 1 SCHERER H.P.S. PROCESSOR U.S. Patent No. 7,681,384 MODEL #2017...
  • Page 2 46994 Mindy Street • Tea, SD 57064-8113 • 605-368-2659 • 800-883-9790 • www.scherercorrugating.com • FAX 605-368-9737 After hours: Bob (605) 201-1926, Jim (605) 940-6356, Jason (605) 941-3458, Lyndon (605) 941-0502 SCHERER PROCESSOR U.S. Patent No. 7,681,384 Other Patents Applied For OPERATOR’S AND PARTS MANUAL SCHERER DESIGN ENGINEERING, INC. 1-800-883-9790 FOREIGN PATENTS APPLIED FOR...
  • Page 3 Index Section Page # Introduction Safety Installation Roll Gap Adjustment LubriMist Maintenance Warranty Complete Assembly View Processor Accessory Parts List Bottom Section Diagram Bottom Section Parts List Top Section Diagram Top Section Parts List Top Section Diagram Top Section Parts Assemblies Roller Diagram Roller Parts List Lubrication System Diagram...
  • Page 4 Scherer Processor owners. You have selected one of the many high quality and precision built processors that Scherer Design Engineering has to offer. Due to the success of the Scherer H.D. and H.P. Processors, we have developed and manufactured the Scherer H.P.S. Processor. Therefore, after years of designing and in-field success, Scherer Design Engineering is proud to offer the 2014 Scherer H.P.S.

  • Page 5: General Safety Practices

    Safety Warning: Read and understand all of the following safety messages. Be familiar with general operating and maintenance instructions. Be sure to lock out the power supply before performing any maintenance and adjustments. The person performing the maintenance should be the only one with the ignition key for the cutter.

  • Page 6: Eye Protection

    Eye Protection Wear approved safety glasses when working around all equipment. Moving machinery can throw objects unexpectedly. Head Protection Wear an approved hard hat while installing the processor into and out of the machine. Falling objects or low overhead can cause serious injury. Hearing Protection Under normal operating conditions, this machine does not produce hazardous noise.

  • Page 7: Installation

    4 mm setting. Unless the gap has been changed, the roll adjustment should not have to be changed until some product has been run through Install the provided oil mist system that came with your Scherer H.P.S. Processor. Finally, connect the oil mister to the processor, ensuring that the coupler is tight.
  • Page 8 Roll Gap Adjustment Once the processor is installed in the cutter and some product has been run through it, you may need to adjust the roll gap. To do this, you will use the adjustment tool provided. Loosen the adjustment clamp lever on right side adjustment bolt.
  • Page 9 ABOVE THE FULL MARK!!  We use Chevron Cetus Hipersyn. It is an ISO 32 100% synthetic oil (equivalent to SAE 10 weight). This is called turbine oil by some manufacturers. It is available from Scherer Design in gallon and 5 gallon quantities.
  • Page 10 Responsibility for proper use, installation, and application of the Scherer H.P.S. Kernel Processor rests solely with customer and it is expressly agreed between the parties that our liability for any damages...
  • Page 11 SCHERER H.P.S. PROCESSOR WITH ACCESSORIES Page 8...
  • Page 12 5 Gal. Chevron Cetus HiperSyn Oil A0007 H.D. Track Extension A0008 Laser Temp. Gun A0010 H.P. Bearing Removal Tool A0011 Laser Alignment Tool A0015-1 Scherer Processor Brochure A0015-2 HDS Owner’s Manual A0015-3 HP Owner’s Manual A0015-4 HPS Owner’s Manual A0015-5 HPM Owner’s Manual A0015-6 HPMS Owner’s Manual...
  • Page 13 SCHERER H.P.S. PROCESSOR BOTTOM SECTION PARTS Page 10...
  • Page 14 SCHERER H.P.S. PROCESSOR BOTTOM SECTION PARTS LIST Part # QTY. Description HPST1034.1 3/4" Latch Block Bolt HPST1034 1" Latch Block Bolt HPTB1010 5/8"x1 1/2" Bearing Housing Bolt TB1008 5/16"x1" Bearing Housing Bolt B1027 Position Rod Sprocket B1016 B1029 Position Rod Washer...
  • Page 15 SCHERER H.P.S. PROCESSOR TOP SECTION PARTS 15 15 Page 11...
  • Page 16 SCHERER H.P.S. PROCESSOR TOP SECTION PARTS LIST PART # QTY. DESCRIPTION HPT1100 Left Outer Bearing Slide HPT1002 Left Bearing Slide Front Cap HPT1003 Left Cheek Plate HPT1005 Slide Assembly Front Cap Bolt T1054 5/8" 90 Bulb Seal HPT1007 Left Roll Over Protection Bracket...
  • Page 17 SCHERER H.P.S. PROCESSOR TOP SECTION PARTS Page 12...
  • Page 18 SCHERER H.P.S. TOP SECTION PARTS ASSEMBLIES PART # QTY. DESCRIPTION HPST1101 Complete Left Side Bearing Assembly HPST1101 INCLUDES THE FOLLOWING PARTS HPT1100 Left Outer Bearing Slide HPT1002 Left Bearing Slide Front Cap HPT1005 Slide Assembly Front Cap Bolt HPT1104 Inner Bearing Slide...
  • Page 19 Scherer H.P.S. Processor Roller Parts Page 13...
  • Page 20 SCHERER H.P.S. PROCESSOR ROLL PARTS LIST Part # Qty. Description HPR1001 Pulley Locking Hub HPR1002 6 Groove Pulley HPR1002-7 7 Groove Pulley HPR1003 6 Groove Smooth Pulley HPR1003-7 7 Groove Smooth Pulley HPR1004-54 Outside Housing Seal HPR1005-54 Outside Housing Seal O-Rings...
  • Page 21 SCHERER H.P.S. PROCESSOR LUBRICATION SYSTEM PARTS 30 31 Page 14...
  • Page 22 SCHERER H.P.S. PROCESSOR LUBRICATION SYSTEM PARTS LIST Part # QTY. Description OM-1005 Flared Plug OM-1006 Flared Cap OM-1008 Reducing Fitting HPT-1092 Oil Mister Mounting Hardware OM-1022 3/4" to 1/2" Reducing Fitting OM-1020 Regulator Attachment OM-1020.1 Regulator Attachment O-ring OM-1023 Air Regulator...
  • Page 23 SCHERER H.P.S. PROCESSOR PNEUMATIC TENSION 6-GROOVE DRIVE SYSTEM PARTS 18 19 20 16 17 49 50 51 32 31 PAGE 15...
  • Page 24 SCHERER H.P.S. PROCESSOR PNEUMATIC TENSION 6-GROOVE DRIVE PARTS LIST PART # QTY. DESCRIPTION HPD1300 Complete H.P. Drive Kit D1301 Grooved Main Drive Pulley (For 6 Groove Belt) D1302 45mm Locking Hub with Bolts D1303 1/2 x 1" Bolt D1304 ER16 Bearing...
  • Page 25 SCHERER H.P.S. PROCESSOR PNEUMATIC TENSION 7-GROOVE DRIVE SYSTEM PARTS 17 18 47 48 49 30 29 Page 16...
  • Page 26 SCHERER H.P.S. PROCESSOR PNEUMATIC TENSION 7-GROOVE DRIVE PARTS LIST PART # QTY. DESCRIPTION HPD1300-7 Complete H.P. Drive Kit (7 GrooveDrive System) D1301-7 Grooved Main Drive Pulley (For 7 Groove Belt) D1302-7 55mm Locking Hub with Bolts D1303 1/2 x 1" Bolt...
  • Page 27 Scherer Sentry System Page 17...
  • Page 28 Scherer Sentry System Parts List PART # QTY. DESCRIPTION PM3024 Alarm Enclosure PM3003 Audible Alarm PM3002 Mute Button PM2002 Display Screen PM1008 Alarm Enclosure Mount PM1006 Enclosure Mounting Arm PM1007 Fixed Post Enclosure Mount PM2003 XM 500 Control Box PM3028...
  • Page 29 Pneumatic System Install 1. Install pneumatic cylinder with provided hardware as shown. 2. Install regulator mounting bracket (HPD1403) as shown on adjacent wall to right of chute. Route air hoses down to pneumatic cylinder. The ¼ inch hoses can be switched in order to get the desired position.
  • Page 30 3. Connect supply hose to the CLAAS air hose as shown, using provided “T” fitting (HPD1349). You will have to cut ¾” out of the CLAAS hose in order to install “T” fitting. Route supply hose up and between cab and chute using provided wire-ties in order to connect to the provided air pressure regulator.
  • Page 31 5. Use the air filter bracket (HPD1414) as a template inside the processor compartment. Start by measuring from an existing hexagon hole already in the sheet metal. Measure 7” back and 1.5” down for placement of the first hole. Drill the other two holes as needed. 6.
  • Page 32 7. Use provided cable ties to route supply hose (HPD1348) behind cab and over to the regulator assembly for the drive system (HPD1385). Splice into HPD1348 to provide air to the LubriMist system. Page 21...
  • Page 33 7-groove Drive Kit Install 1. Remove right front tire from the forage harvester. 2. Remove shield from wheel well. 3. Install grease tube (D1337) with the grease tube male adapters (D1336) to the base of the idler shaft on the forage harvester. Then install the grease fitting (D1338). The grease tube will need to be bent and formed by hand in order to fit correctly.
  • Page 34 This allows for access to the cylinder and fittings from inside the forage harvester. 11. Set the processor pulleys to align with the drive system. Once the Scherer Processor is in place and properly aligned; the grooved processor pulley (HPR1002-7) should be loosened and aligned with the main drive grooved pulley (D1301-7) and the idler pulley (D1332-7).
  • Page 35 H.P.S. Roll Change Instructions 1. Remove processor from the forage harvester. An air wand will also help keep things clean and free from debris. 2. Take a measurement from the frame to the pulley on the roll to be replaced so you know where to place the pulley on the new roll since pulley alignment is critical.

  • Page 36: Bearing Removal

    Instructions for H.P.S. Bearing Removal and Installation Bearing Removal 1. To disassemble housing, in order to remove bearing, remove the 4 bolts on housing as seen in Fig. 1A. Tap on feet of housing with a soft mallet to separate the two halves. ***Note: Keep the 2 halves of housing together as they are machined in pairs and are numbered accordingly.

  • Page 37: Bearing Installation

    Bearing Installation Please follow these instructions and SKF Bearing instructions to get the optimum performance from your bearings. 3. Slide on spool seal, hub side in. You can use a small amount of grease on shaft and be sure your spool seal is in good condition (See Fig.
  • Page 38 Bearing Installation 7. Slide on 54 mm bearing housing seal. (Fig. 5A) 8. On short end you will not use an outside seal, as the housing end is closed as seen in 9B. Fig. 5A 9. The housings are next. In Drive End Housing, place spacer ring in groove opposite of small alignment hole (See Fig.
  • Page 39 Bearing Installation 10. Bearing housings are machined as matched and numbered pairs. THE TOP AND BOTTOM OF HOUSING MUST HAVE THE SAME NUMBER. 11. Install lower housing. Install cap on lower housing by tapping in place with a soft mallet. (See Fig. 11A, 11B &...
  • Page 40 Common Torque Specs Bearing Housing Bolt (HPTB1010) 170 ft-lbs 230 N-m Bearing Housing Bolt (TB1008) 12 ft-lbs 16 N-m Bearing Housing Bolt (R1230) 75 ft-lbs 100 N-m Spring Rod (B1003) 220 ft-lbs 300 N-m Spring Bolt (B1001) 210 ft-lbs 285 N-m Latch Block Eye Bolt Nut (B1038) 65 ft-lbs 88 N-m...

  • Page 41: Maintenance Intervals

    -Set your roll gap (See roll gap adjustment on page 5) -Pass product through the machine, at least 5 loads under full power. - Adjust rolls to your processing needs; however, The Scherer Processor is not intended to be run against the roll stops so adjust accordingly.
  • Page 42 End of Season (VERY IMPORTANT) -End of season maintenance will help reduce bearing failures and greatly reduce down time while harvesting. -Use air to clean off the Processor. -If you decide to power wash the processor, immediately dry the processor and open it to expose bearing castings and rolls.
  • Page 43 Scherer Design Engineering, Tea SD 1-800-883-9790 After hours: 605-201-1926 605-940-6356 Jason 605-941-3458 Lyndon 605-941-0502 The initial start-up screen for the Scherer Sentry lists an after hour. Page 32...
  • Page 44 TROUBLESHOOTING THE SCHERER SENTRY™ Issue Cause Solution Some bearing temps are reading Wire harness has a loose Make sure all threaded NO DATA connection connections (inside firewall, outside firewall, at the processor, and after the splitter) are finger tight. Low air pressure alarm will not Too high of setting on air sensor Check system air pressure.
  • Page 45 Sentry Installation Instructions 1) Installing Feed-thru Plugs Exterior View 1) The first step is to remove the 2 medium sized plugs from the cable feed-thru port on the back of the cab. Once the 2 plugs are removed the plates can be put back into place and tightened down. 2) Inside the cab you will need to lift the control arm to locate the elec- tric cabinet below it.
  • Page 46 2) Installing XM 500 Module 1) Locate and clean the location for the XM 500 (module) next to the fuse box (pictured below). The plugs on the module need to face the rear of the chopper. 2) You may plug the harness in prior to mounting in place. 3) Mount module with supplied velcro.
  • Page 47 3) Installing display and wire harness Pillar mount option 1) Decide if you would like to mount the display on the window with the suction mount or fixed onto the pillar. 2) For suction mount please refer to instructions provided with the mount for proper attachment.
  • Page 48 4) Attach cords to sensors (exterior) 1) The Air monitoring cable (single plug) will attach to the 5-pin splitter (either port) on the firewall and terminate at the air pressure sensor on the Pneumatic belt tension system control. Be sure to secure the plug to the sensor with the screw to ensure connectivity.

  • Page 49: Operation Notes

    6) To clear the alarm screen so you can resume monitoring bearing temps press the right button on the display. Scherer Design Engineering, Tea SD 1-800-883-9790 After hours: Bob 605-201-1926 Jim 605-940-6356 Jason 605-941-3458 Lyndon 605-941-0502 The initial start-up screen for the Scherer Sentry lists an after hour. Page 38...
  • Page 50 LUBRIMIST INSTALL  Place LubriMist oiler on the left side of the kernel processor compartment towards the front of the machine as shown. o Be sure to place the oiler far enough forward so it is out of the way so the large guard over the feed roll drive can still be removed.
  • Page 51  Splice into the air line that feeds the air cylinder for the kernel processor drive belt. Use the “T” and air line provided.  Connect oil hose on the kernel processor to the LubriMist.  Remove plug from the front of the LubriMist reservoir and fill with oil. ...
  • Page 52 Reset torque wrench to specified torque (M and check all locking screws. INSTALLATION AND REMOVAL INSTRUCTIONS FOR l\Jo screw shoulct turn at this point, otherwise repeat Step 6 for 1 or 2 more B·LOCTM LOCKING ASSEMBLY SERIES B106 & B103 passes.