1. Manuals
  2. Brands
  3. Burn Pell Manuals
  4. Burner
  5. M50
  6. User manual

Burn Pell M50 User Manual

Pellet burners
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
User Manual
Pellet burners
M50-130
line
2023/04

Advertisement

Table of Contents
loading

Summary of Contents for Burn Pell M50

  • Page 1 User Manual Pellet burners M50-130 line 2023/04...

  • Page 3: Table Of Contents

    1.4. Free space around the burner ................. 4 PRODUCT DESCRIPTION ....................5 2.1. Technologies employed ..................5 2.2. Design of M50, M70, M100, M130 burners ..............7 2.3. Pellet quality requirements ..................8 2.4. Burner dataplate example ..................9 2.5.
  • Page 4 CAUSES OF MALFUNCTION ..................31 WIRING DIAGRAMS ....................34 9.1. BurnPell controller wiring diagram ................. 34 9.2. Wiring diagram of M50, M70, M100, M130 burners ..........34 REPORTS....................... 35 10.1. Initial start-up report ..................35 10.2. Inspection report .................... 35 LIST OF FIGURES AND TABLES ................

  • Page 5: General Information

    1. GENERAL INFORMATION READ THIS MANUAL CAREFULLY BEFORE STARTING THE BURNER. It is required that the BurnPell burner be installed in accordance with this manual. Following the recommendations of this manual will guarantee the safe operation and installation of the device. Any doubts and ambiguities, regarding the various functions of the burner components and its equipment, should be reported to the dealer for clarification.

  • Page 6: Storage

    1.2. Storage BurnPell burners should be stored under environmental conditions consistent with the following recommendations:  Dry and ventilated rooms, free from substances such as gases, liquids and corrosive fumes, oily vapours that are harmful to the burner. Do not store the burner and feeder in rooms where fertilizers, chlorinated lime, acids, chemicals, etc.

  • Page 7: Product Description

    The boiler room should be clean, dry and well ventilated. The amount of air supplied to the boiler room should be equal to or greater than the amount of flue gas exhausted through the chimney. CAUTION! The controller and all associated devices should be mounted on or around the boiler in areas where they are not exposed to high temperatures (below 50⁰C).
  • Page 8 REFRACTORIES  Polyurethane fibre reinforcement  Dispersed reinforcement made of heat-resistant wire  High resistance to temperature and mechanical damage  Modular design and quick installation HYBRID DRIVE  Combination of blower fan and internal feeder  Precise metering of fuel and air ...

  • Page 9: Design Of M50, M70, M100, M130 Burners

    2.2. Design of M50, M70, M100, M130 burners Fig. 1. Design of M50, M70, M100, M130 burners. Burner is composed of the following sub-assemblies:  Combustion chamber – the combustion chamber includes a multi-stage furnace (1) made of the highest quality high-chromium alloy and a furnace casing part made of two-part refractory (2);...

  • Page 10: Pellet Quality Requirements

    2.3. Pellet quality requirements The following table contains the individual requirements for fuel (pellet) quality. The use of fuel certified to DIN 51731 or DIN PLUS, or fuel that meets the EN-14961-2 standard, will extend the trouble-free operation of the burner. The storage place for pellets should be dry and airy, it is important that the pellets are at boiler room temperature before being put into the tank.

  • Page 11: Burner Dataplate Example

    ATTENTION! Changing the diameter of the pellets during the use of the burner (for example, from Ø6 to Ø8), requires that the external feeder calibration procedure be repeated. This process should be repeated each time the pellets changed (change type, diameter manufacturer).

  • Page 12: Burner Specifications

    2.5. Burner specifications Table 2. Specifications of M50, M70, M100, M130 burners. Type M100 M130 Power 10 - 50 kW 20 - 70 kW 30 - 100 kW 40 - 130 kW Power supply 230 V AC / 50Hz 230 V AC / 50Hz...

  • Page 13: Table 3. Dimensions Of M50, M70, M100, M130 Burners

    The burners of the MOTION BurnPell line feature a simple and consistent design, characterized by easy installation in the boiler door. Below are the overall dimensions, as well as drawings of the mounting holes for each type of burner. Table 3. Dimensions of M50, M70, M100, M130 burners. Burner Dimensions Drawing of mounting holes type C –...

  • Page 14: Burner Safety Systems

    2.6. Burner safety systems Burners of the MOTION BurnPell line are equipped with the following safety systems, which effectively protect the user from flashbacks: 1. Burner temperature sensor When the sensor detects a temperature above 90 º C, it switches from operating mode to extinguishing mode, and turns off the external feeder and sets the fan to 100% blowing power.

  • Page 15: Controller Specifications, Description Of Functions And Burner Settings

    2.9. Controller specifications, description of functions and burner settings All safety conditions regarding the methods of connection to the mains, wiring diagrams of the controller board, description of functionality and methods of operation are described in the manual of the controller supplied with each BurnPell burner. Meeting all the requirements for the controller connection ensures safe operation of the burner.

  • Page 16: Boiler / Oven

    Fig. 3. Location of burner with respect to the direction of the flame. In the room where the burner is operated, it is necessary to ensure an adequate supply of fresh air, as well as exhaust ventilation. The air supply (air grille) should be located at the floor, while the exhaust ventilation grille should be located under the ceiling of the room.

  • Page 17: Fuel Hopper

    Table 6. Examples of minimum dimensions of a rectangular furnace chamber. EXAMPLES OF MINIMUM DIMENSIONS OF A RECTANGULAR FURNACE CHAMBER BURNER TYPE WIDTH HEIGHT LENGTH A [mm] H [mm] L [mm] M100 M130 Table 7. Examples of minimum dimensions of a cylindrical furnace chamber. EXAMPLES OF MINIMUM DIMENSIONS OF A CYLINDRICAL FURNACE CHAMBER.

  • Page 18: Screw Feeders

    3.4. Screw feeders Table 9. Feeder types. M100 M130 TYPE 1 TYPE 1 TYPE 1 TYPE 2 3.4.1. Screw feeder, type 1 Fig. 4. Type 1 feeder design. The fuel feeder connects the fuel hopper to the burner. It is made of galvanized steel pipes (1) (2) with a diameter of 60.3 mm.

  • Page 19: Screw Feeder, Type 2

    Feeder installation diagram (Fig. 4): 1. Connect the two pipes (1) and (2) using M8 bolt (3) and M8 nut with washers (4); 2. Place the mandrel (6) in the shaft hole (8), then screw the spiral (5) onto the mandrel (6) and tighten with the M8 nut (7);...

  • Page 20: Feeder Setting

    Feeder installation diagram (Fig. 5): 1. Connect the three pipes (1), (2) and 3) using connectors (7) and tighten the fixing screws. 2. Place the mandrel (8) in the shaft hole (9), then screw the spiral (4) onto the mandrel (8) and tighten with the M12 nut with a washer (10);...

  • Page 21: Connecting The Feeder

    Fig. 7. Diagram of the boiler room installation: 1 – boiler, 2 – burner, 3 – feeder, 4 – hopper, 5 – controller, 6- ceiling. Continuity of the combustion process requires periodic refilling of the fuel hopper. The frequency of refilling depends on the intensity of the combustion process and should be determined individually according to needs.

  • Page 22: Fixing The Burner In The Boiler

    To remove the burner from the boiler, unscrew the M5 screws (3) on the side of the burner. Fig. 8. Installation of M50, M70, M100 and M130 burners in the boiler door. ATTENTION! When installing a burner in a boiler not equipped with...

  • Page 23: Connecting The Controller

    4.3. Connecting the controller ATTENTION! Before installing and connecting the controller, it is absolutely necessary to read its manual, which is included in the PellasX burner kit. A detailed description of the safety rules for connecting and operating the controller, as well as all cooperating modules and devices dedicated to BurnPell burners can be found in the controller's manual.

  • Page 24: First Start-Up

    5. FIRST START-UP 5.1. Preparing for the first start-up 1. Make sure that all necessary documents are attached to the boiler  Boiler manual;  Burner manual;  Controller manual;  Warranty books (of the boiler and the burner);  The burner has the original nameplate with serial number and date of manufacture.

  • Page 25: External Feeder Calibration Procedure

    The 5 verification points described above are worth using not only when inspecting the installation work performed by yourself, but also as a form of preliminary verification of the boiler room, boiler and burner at the customer who reports readiness for the first start-up of the boiler.

  • Page 26: Table 10. Tips For Entering Data Into The Controller

    8. Weigh the pellets that were poured into the bag during the 6-minute feeder operation. Note: If you use a bucket or other container, remember to weigh the net weight of the pellets (i.e. subtract the weight of the bucket or container from that of the pellets).

  • Page 27: Operation And Safety Regulations

    6. OPERATION AND SAFETY REGULATIONS 6.1. Operation ATTENTION! BurnPell burners should only be operated by adults. Before operating burner, absolutely necessary to read the user manual. Before starting the burner, check all connections including those of the burner with the feeder.
  • Page 28 Step 1 Step 2 Lift and pull out the 1st row of furnace tiles Lift and pull out the 2nd row of furnace tiles (left and right halves of the plate on the sides). (all full-size tiles). Step 3 Step 4 Lift and pull out the 3rd row of furnace tiles Lift and pull out the 4th row of furnace tiles (left and right halves of the plate on the sides).

  • Page 29: Fig. 10. Furnace Removal And Installation

    Steps 8 and 9 Step 10 Use the controller (MANUAL CONTROL  After cleaning, install the grate in reverse order. Pay attention to the halves of the tiles.  MOVABLE GRATE / CLEANING) to move the grate as far backward as possible. After installation, check that the tiles are in place - Lift and pull out the 7th row of furnace tiles.

  • Page 30: Specification Of Inspection Intervals

    6.3. Specification of inspection intervals Table 11. Specification of inspection intervals. 12 months from 24 months from 36 months from Power rating of the installation the installation the installation the burner date date date 50 – 130 kW 1.extended 2. extended 3.

  • Page 31: Warranty

     The wiring system must be made in accordance with the regulations and safety rules in force. The electrical installation feeding the burner must be made in the TN-S system and protected with a 6A/30mA residual current fuse. A licensed electrician must be responsible for the installation.

  • Page 32: Flame Sensor

     Boiler houses – every 3 months Fig. 11. Flame sensor location (1) in M50, M70, M100, M130 burners. 7.2. Replacing the igniter If the igniter does not heat despite the "firing" message, it can be assumed that it is defective.

  • Page 33: Cleaning The Feeder Tube

    7.3. Cleaning the feeder tube If a string from a fuel bag or any other object that blocks the feeder enters the feeder tube, the feeder motor will overheat and the fuse will be deactivated by the thermal sensor in the motor. To remove the object from the feeder tube, unplug the controller's power cord from the mains socket, unscrew the screws securing the drive gear to the feeder tube (installation diagram in section 3.4), slide the spring out of the tube and remove the object that caused the blockage.
  • Page 34 2. Burner ignites, but does not go into stabilization and operation. Causes:  No feeder calibration - calibrate the external feeder according to the procedure described in section 5.2 (see page 23);  Dirty or faulty flame sensor - clean or replace flame sensor; ...
  • Page 35 7. Blower blocked / malfunctioning Causes:  Blower blades blocked - unscrew the blower cover screws and check for mechanical blockage;  Blocked screw of the inner feeder connected to the hybrid drive (hybrid drive - combination of fan and gearbox) - check whether the screw of the inner feeder has not been mechanically blocked by some external element e.g.

  • Page 36: Wiring Diagrams

    9. WIRING DIAGRAMS 9.1. BurnPell controller wiring diagram See the controller’s User Manual. 9.2. Wiring diagram of M50, M70, M100, M130 burners Fig. 13. Wiring diagram of M50, M70, M100, M130 burners, X.Board sockets. 34 | P a g e...

  • Page 37: Reports

    10. REPORTS 10.1. Initial start-up report Table 12. Sample form of the initial start-up report. 10.2. 35 | P a g e...

  • Page 38: Inspection Report

    Inspection report Table 13. Sample form of the initial inspection report. (to be re-sent to ISOL Sp. z o.o. company) 36 | P a g e...

  • Page 39: List Of Figures And Tables

    Feeder spiral installation..................18 Fig. 7. Diagram of the boiler room installation..............19 Fig. 8. Installation of M50, M70, M100 and M130 burners in the boiler door......20 Fig. 9. Removal of refractory cover.................. 25 Fig. 10.

  • Page 40: Notes

    12. NOTES 38 | P a g e...
  • Page 41 NOTES 39 | P a g e...
  • Page 42 NOTES 40 | P a g e...
  • Page 43 NOTES 41 | P a g e...
  • Page 44 PRODUCER UAB KOMERTA Lithuania T. +370 652 76020 info@burnpell.com www.burnpell.com 42 | P a g e...

This manual is also suitable for:

M70M100M130

Table of Contents