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Assembly Instructions
Turbocharger /
A100-M radial
Original assembly instructions – English
This document is valid for the
A100-M series:
A150-M, A155-M
Purpose
The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.
Target group
The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.
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Table of Contents
Related Manuals for Accelleron A100-M radial
Summary of Contents for Accelleron A100-M radial
- Page 1 Assembly Instructions Turbocharger / A100-M radial Original assembly instructions – English This document is valid for the A100-M series: A150-M, A155-M Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine...
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Page 3: Table Of Contents
Assembly Instructions / Turbochargers A150-M.. - A155-M.. Table of contents Assembly Instructions / A150-M.. - A155-M.. Introduction ................... 2 Purpose of the assembly instructions ..............2 Definition of target group ..................2 Symbols, definitions ....................2 Definition of warning, caution, note ............... 3 Definition of mandatory signs ................ -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC. -
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 1 Introduction / 1.5 Definition of mandatory signs Definition of mandatory signs To be worn at all times Protective clothing Safety footwear to protect against mechanical hazard and risk of fall- Table 1: Personal protective equipment to be worn at all times To be worn specific to the respective task Safety glasses Safety goggles... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger. -
Page 8: Lifting Of Loads
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 2 Safety / 2.2 Lifting of loads Lifting of loads WARNING Suspended loads Loads that are not attached according to regulations can cause injury to personnel or fatal accidents. Loads must always be fastened to properly functional lifting gear with a suffi- cient load limit. -
Page 9: Occupational Safety
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 2 Safety / 2.3 Occupational safety Occupational safety General WARNING Injuries to persons Severe injuries to personnel or fatal accidents can be caused by mechanical influ- ences as a consequence of hazardous and inadequate operational procedures or non-compliance with safety and health standards. - Page 10 Assembly Instructions / Turbochargers A150-M.. - A155-M.. 2 Safety / 2.3 Occupational safety Mechanical hazards when working on the turbocharger WARNING Mechanical hazard Severe injuries to personnel or fatal accidents can be caused by mechanical influ- ences as a consequence of hazardous and inadequate operational procedures. Observe the general rules for occupational safety and prevention of accidents.
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Page 11: Weight And Transportation Of The Turbocharger
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 3 Weight and transportation of the turbocharger / Weight and transportation of the turbocharger Lifting gear with a sufficient load limit must be used for transporting the turbocharger. The weight specified below applies to the heaviest variant possible. Depending on the specification, the weight specified on the rating plate may be lower than the standard value specified here. -
Page 12: Installing The Turbocharger
Always use new gaskets and insert them carefully into the slot. The oil is supplied (02) and drained (03) through the bracket (01). The necessary sealing is provided by O-rings. The O-rings are not included in the Accelleron scope of delivery. Pin (06) as installation safety device Turbochargers can have an oil inlet either on their right or left side;... -
Page 13: Placing The Turbocharger On The Bracket
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 4 Installing the turbocharger / 4.2 Placing the turbocharger on the bracket Placing the turbocharger on the bracket Fig. 5: Fitting the turbocharger 1 Step A – Preparing the fixing screws 1. Insert expansion bush (42190) into bearing casing. 2. - Page 14 Assembly Instructions / Turbochargers A150-M.. - A155-M.. 4 Installing the turbocharger / 4.2 Placing the turbocharger on the bracket Fig. 6: Fitting the turbocharger 2 Product Value X Value L A150 112 ±2 mm 52 ±2 mm A155 144 ±2 mm 72 ±2 mm Table 5: Fitting the turbocharger, value X, L Step C –...
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Page 15: Fastening The Turbocharger With A Clamping Nut
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 4 Installing the turbocharger / 4.3 Fastening the turbocharger with a clamping nut Fastening the turbocharger with a clamping nut Preparations for tightening the clamping nut CAUTION Do not clean pressure screws (04) The pressure screws are equipped with a permanent sliding layer that must not be removed. - Page 16 Assembly Instructions / Turbochargers A150-M.. - A155-M.. 4 Installing the turbocharger / 4.3 Fastening the turbocharger with a clamping nut Tightening pressure screws Fig. 8: Tightening pressure screws Product Fixing screw [mm] Tightening torques [Nm] A150 A155 Table 6: Torque-controlled tightening of the pressure screws 1.
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Page 17: Connecting The Turbocharger
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 4 Installing the turbocharger / 4.4 Connecting the turbocharger Connecting the turbocharger Connect cable to speed sensor (86515). Connect all gas, water and air lines according to the instructions of the enginebuilder. Version with compressor wheel cooling CAUTION Failure of compressor wheel cooling Any prolonged failure of the compressor wheel cooling will shorten the replacement... -
Page 18: Storage Of New Turbochargers And Spare Parts
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 5 Storage of new turbochargers and spare parts / Storage of new turbochargers and spare parts Storage of new turbochargers and spare parts up to 6 months New turbochargers and spare parts can be stored in their closed packages and for 6 months from the date of delivery without additional mothballing measures. - Page 19 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by an Accelleron service station and repacked. After every 3 years the following work steps must be performed by an Accelleron service station: ¡ Inspect the component.
- Page 20 Assembly Instructions / Turbochargers A150-M.. - A155-M.. 5 Storage of new turbochargers and spare parts / © Copyright 2023 Turbo Systems Switzerland Ltd. All rights reserved. HZTL455311P0006_EN Rev. D April 2023...
- Page 21 Assembly Instructions / Turbochargers A150-M.. - A155-M.. 5 Storage of new turbochargers and spare parts / © Copyright 2023 Turbo Systems Switzerland Ltd. All rights reserved. HZTL455311P0006_EN Rev. D April 2023...
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Page 22: Further Information
The Operation Data Sheet that relates to the turbocharger with the identical serial number (02) can be accessed via the website https://loreka.accelleron-indus- tries.com/library. The Operation Manual that is valid at the time of delivery is linked in the Operation Data Sheet. -
Page 23: Contact Information
Assembly Instructions / Turbochargers A150-M.. - A155-M.. 7 Contact information / Contact information Contact information for the Accelleron service stations is available online. Scan the QR code to access the website. Accelleron Industries Ltd Bruggerstrasse 71a CH-5400 Baden Switzerland accelleron-industries.com... - Page 24 Contact information Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden, Switzerland +41 58 585 7777 accelleron-industries.com Visit our website by scanning the QR code. © Copyright 2023 Turbo Systems Switzerland Ltd. All rights reserved.