Tecnospiro ROSCAMAT 500 Instruction Manual

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INSTRUCTION MANUAL

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Page 1 INSTRUCTION MANUAL...
Page 2: Table Of Contents
HORIZONTAL AND INCLINED THREAD CUTTING ................24 VERTICAL, HORIZONTAL AND INCLINED THREAD CUTTING ............. 26 MAINTENANCE ........................27 REPLACING THE GAS SPRING AND CYLINDER ................27 REPLACING THE EXHAUST FILTER ...................... 29 ADJUSTING THE CLUTCH ........................29 COMPRESSED AIR MAINTENANCE UNIT ................... 30 ROSCAMAT 500...
Page 3 11.4 TAPS FOR THREAD CUTTING BY MACHINE ..................39 12 WARRANTY ......................... 39 13 SPARE PARTS ........................40 14 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING ........42 14.1 PACKAGING ............................... 42 14.2 TRANSPORT..............................42 14.3 DISASSEMBLY ............................42 CE STATEMENT OF COMPLIANCE ..................44 ROSCAMAT 500...
Page 4: Introduction
We suggest you pay special attention to the pages on the concepts of installation, maintenance and safety. We hope your machine will have a long life and that you can reaffirm the very good investment you have made in acquiring a ROSCAMAT©. ROSCAMAT 500...
Page 5: About This Manual
(the Company) informs that all content in this ✓ If the manual is lost or damaged, document including, for example, the text, contact TECNOSPIRO MACHINE TOOL, images, graphic designs, brands, trading S.L. for a replacement. and company names (hereinafter, the Intellectual/Industrial Property), belong to ✓...
Page 6: Version
✓ Do not use it for any purpose that is not ✓ The operator may only use the considered in this manual. equipment safe movements, ✓ Without the proper authorisation of accompanying the movement of the TECNOSPIRO MACHINE TOOL, S.L. No equipment at all times, and thus ROSCAMAT 500...
Page 7: Exclusions
The system integrator or end user is ✓ If you have questions about handling or responsible for integrating the machine in maintenance procedures, please the installation, respecting all the relevant contact your 3arm® and/or Roscamat® safety measures. distributor. ROSCAMAT 500...
Page 8: Personal Protection Equipment (Ppe)
Operators should not wear loose clothing, rings or bracelets that may fall into the mechanism of the machine. It is also mandatory to wear hair tied back to avoid snags with the moving parts of the machine. ROSCAMAT 500...
Page 9: General Description And Technical Information
MAIN PARTS 1.- Base 7.- Motor 2.- Radial arm 8.- CE marking plate 3.- Cross 9.- Air Unit 4.- Rear Arm 10.- Locking handle 5.- Front arm 11.- Arm adjustment 6.- Head 12.- Magnet - parking lock ROSCAMAT 500...
Page 10: Configurations
4.2 CONFIGURATIONS All machine configurations are equipped with: • 2 types of heads: vertical or articulated. • Model with integrated tap lubrication or without lubrication. • Chain or radial arm drive. ROSCAMAT 500...
Page 11: Dimensions
4.3 DIMENSIONS Roscamat 500 V ROSCAMAT 500...
Page 12 Roscamat 500 RHM ROSCAMAT 500...
Page 13 Roscamat 500 RHC ROSCAMAT 500...
Page 14: Movements
The tilting movement in the ZX plane is 80° for each arm, giving a total vertical stroke of 1,232 4.4.2 ROTATION MOVEMENTS Parallel-base rotation movement: 360º (Axis Z Parallel-cross rotation movement: 360º (Axis Z Head rotation movement: ±90º (Axis Z Motor rotation movement: 360º (Axis X) Only in articulated head, the vertical is fixed. ROSCAMAT 500...
Page 15: Technical Specifications
In general, all types of metals and plastics can be worked with. Special attention should be paid to materials such as magnesium and similar (high risk of ignition) and certain plastics. Any other type of material should be submitted to an additional risk identification study by the integrator/end-user. ROSCAMAT 500...
Page 16: Installation
12 mm tube) 7. Check that the connection has been made properly and that there is no risk of leaks or anomalies in the supply. If the supply pipe is longer than 8m, use a Ø 14mm tube. ROSCAMAT 500...
Page 17 2. The pressure gauge pressure may drop by 0.5 to 1.5 bar (maximum) when the engine is running. If the supply falls below 2 bar, the supply flow will be insufficient. 3. Check the sight glass (1) for 2 to 3 drops of oil per minute. It is adjusted using the controller (2). ROSCAMAT 500...
Page 18: Changing Modules
Turn the locking ring (B) clockwise (close, green with red) Check that the module is self-supporting 4. Readjust the arms [See BALANCING THE ARM page 20]. CAUTION When the module is removed, there may be a sudden jerk of the arm. ✓ ROSCAMAT 500...
Page 19: Adjustments
1- Adjust the flow control valve (1) and the pressure regulator (2) until the desired ratio is found. Observe the Consumption-Pressure-Speed relationship as an approximation. For more information about thread cutting speeds and torques [See ACCESSORIES FOR THREAD CUTTING page 36]. ROSCAMAT 500...
Page 20: Balancing The Arm
2- Use the adjusting screw provided for this purpose and turn as required. • Anti-clockwise rotation: Increases the tension in the spring. • Clockwise rotation: Reduces the tension in the spring. BALANCING THE ARM ✓ Balancing of the arm must be carried out each time the module is changed. ROSCAMAT 500...
Page 21: Lubrication
The buttons controlling the motor will also activate the lubrication pump, and thus the oil supply. The lubrication time is adjusted as follows 1. In order to increase the lubrication time, turn the potentiometer clockwise. 2. In order to reduce the lubrication time, turn the potentiometer anti-clockwise. ROSCAMAT 500...
Page 22 Only pure cutting oil with NO SOLVENTS should be used. Certain types of lubricants with ✓ tricolours or alcohols can severely damage some equipment components. MAINTENANCE ✓ The oil reservoir should be cleaned regularly to remove swarf. ROSCAMAT 500...
Page 23: Operative
3- Press and hold down the reversing button (2), for unscrewing operations (anti-clockwise rotation). 4- Move the machine to its folded or parked position. Buttons (1) and (2) are of the hold-to-run type, preventing the machine from operating without the intervention/supervision of an operator. ROSCAMAT 500...
Page 24: Vertical Thread Cutting
1- Position Parallel (1) and the arms (2 and 3) approximately aligned and perpendicular to the workpiece. 2- Insert the probe 3- Arms (2 and 3) semi-extended with the probe in contact with the workpiece. Two probes, size 19 and 31, are supplied with your machine ROSCAMAT 500...
Page 25 6- Proceed to the threading of the part [See page 23]. THREAD CUTTING NOTE: Operation of RHM versions requires some skill and practice. This information is supplemented by a series of documents and supplementary material available from your ROSCAMAT® distributor. ROSCAMAT 500...
Page 26: Vertical, Horizontal And Inclined Thread Cutting
** The RHM model can perform oblique threading operations but does not incorporate the guidance system perpendicular to the threading axis (incorporated in the RHC model), for oblique operations. Therefore, the user's care and expertise are required for this type of operation. ROSCAMAT 500...
Page 27: Maintenance
4- Pull out the pin (7) in the direction shown. The lower end of the spring will descend, guide it as it falls. 5- Remove the retaining rings (8) and then remove the shaft (9). Then remove the spring (10) and replace it with the new one. 6- Proceed in reverse order for assembly. ROSCAMAT 500...
Page 28 Pay particular attention to the position of the spring inside the groove of the arm shaft, it must be positioned as shown below. Mounting position for rear arm spring Mounting position for front arm spring BOTTOM ROSCAMAT 500...
Page 29: Replacing The Exhaust Filter
6. Proceed in reverse order for assembly. 8.3 ADJUSTING THE CLUTCH 1. Remove the fixing ring. 2. Turn the slotted nut clockwise or anti-clockwise to tighten or loosen the clutch. 3. Push the ring back into the groove. ROSCAMAT 500...
Page 30: Compressed Air Maintenance Unit
For good functioning of the compressed air unit, an air quality level of class 1.4.1 is recommended, according to the table attached. ISO 8573-1 2010. Periodically check the water level accumulated in the reservoir, and bleed if it has reached the limit. ROSCAMAT 500...
Page 31: Common Problems
Possible Causes Solution Fill the reservoir [See LUBRICATION page 1.- Oil reservoir empty Unscrew the end of the nozzle and clean it 2.- Clogged grease nozzle (Caution: do not remove the spring and ball from inside the nozzle). ROSCAMAT 500...
Page 32: Accessories
Magnetic support for placing it on a metal surface and securing the machine CODE DESCRIPTION DIMENSIONS BR000100 Small tie (1) BR100100 Large tie (2) IA000100 Magnetic support (3) 150x150 IB000100 Magnetic support (4) Ø200 IC000100 Magnetic support (5) Ø250 (4)(5) ROSCAMAT 500...
Page 33 • It consists of a telescopic column and a pneumatic cylinder with anti-rotation. CODE DESCRIPTION VERTICAL TRAVEL EA101500 Lifter 300 300 mm 11 7/8" EA0001B0 Lifter 500 500 mm 19 7/8" EA103800 Lifter 750 750 mm 29 17/32" ROSCAMAT 500...
Page 34 CL023000 Linear guide 3000 2635 mm 103 3/4" BASE ROTATION LIMITER Support that limits the rotation of the radial arm of the equipment. The stops can be moved to adjust the range of rotation. CODE DESCRIPTION LG000104 Rotation Limiter ROSCAMAT 500...
Page 35: Roscamat Compatibility Table
LARGE BENCH (1100 x 850)        SMALL TIE        LARGE TIE Ø150 Ø200 Ø250 Ø200 Ø250 Ø250 Ø250 MAGNETIC SUPPORT = Compatible = NOT Compatible  = Please ask ROSCAMAT 500...
Page 36: Accessories For Thread Cutting
Two models available 19 and 31. Tools for DIN 376 thread cutting in inclined positions DIN376 DIN 376 19/31 DIN 376 19/31 DIN 376 DIN 376 DIN 376 14.5 DIN 376 14.5 DIN 376 DIN 376 DIN 376 ROSCAMAT 500...
Page 37: Modules
8 ⁄ " Drilling up to Ø8 aluminium, cast 2100 2100 B-16 Cone iron, etc. 11.2 ROTATION TORQUE CLUTCH ADJUSTMENT FOR THREAD CUTTING (Nm) Aluminium F. Metric thread Steel > 100 kg. Steel 80-100 kg. Steel < 80 kg. Grey ROSCAMAT 500...
Page 38: Table Of Torque - Metric To Thread - Modules
1/8” 5/32” 1050 1050 1050 3/16” 7/32” 1/4” G 1/8” 5/16” 3/8” G 1/4” 7/16” G 3/8” 1/2” 9/16” 5/8” G 1/2” G 5/8” 3/4” G 3/4” G 7/8” 7/8” 1” G 1” 1 1/8” G 1 1/2” ROSCAMAT 500...
Page 39: Taps For Thread Cutting By Machine
Petroleum, Cutting fluid, Grey casting Nitrided. dry. Angle of Breakout 5. Duraluminium Angle of Breakout 12-15. Cutting fluid, dry. Aluminium Cutting oil with additives. Angle of Breakout 17-25. Plastics Cutting fluid, dry. 12 WARRANTY See attached guarantee document. ROSCAMAT 500...
Page 40: Spare Parts
BASE HANDLE FORK ADJUSTMENT FRONT ARM AC060516 DR200305 FILLER CAP DRAIN CAP 40400903 CL050566 SUB-ASSEMBLY LOCKING RING MODULE ADJUSTING SCREW 402012A5 AC020056 AIR UNIT DR203105 NH110915 LUBRICATION PUMP ASSEMBLY PNEUMATIC MOTOR 40402104 40200102R PROBE 19 PROBE 31 DR302704 DR302904 ROSCAMAT 500...
Page 41 FRONT SHOCK ABSORBER REPLACEMENT KIT REAR SHOCK ABSORBER REPLACEMENT KIT DR102000 DR102200 DRAGON V 900N DRAGON V 1300N REAR SHOCK ABSORBER REPLACEMENT KIT FRONT SHOCK ABSORBER REPLACEMENT KIT DRAGON RH 1500N DR102100 DR102300 DRAGON RH 1300N ROSCAMAT 500...
Page 42: Guidelines For Packaging, Transport And Dismantling
✓ The equipment must be dismantled taking the safety instructions, waste disposal and recycling into account. ✓ Protect the environment. The equipment must be disposed of pursuant to current regulations and guidelines on safety, noise prevention, environmental protection and accident prevention. ROSCAMAT 500...
Page 43 NOTES DATE DESCRIPTION ROSCAMAT 500...
Page 44: Ce Statement Of Compliance
Declaration refers, and complies with the following European EC Directives, and their applicable Essential Health and Safety Requirements (EHSR): 2006/42/EC Machinery Directive 2014/68/EU Pressure Equipment Directive Authorised for documentation: Mr Ramon Jou Parrot of TECNOSPIRO MACHINE TOOL, S.L Sant Joan de Vilatorrada, Wednesday, 14 April 2021 Ramon Jou Parrot, Technical Director...