1. Manuals
  2. Brands
  3. Grunbeck Manuals
  4. Control Systems
  5. GENO-CPR-tronic 02 family
  6. Operation manual

Grunbeck GENO-CPR-tronic 02 family Operation Manual

Automatic measuring and control system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Automatic measuring and control system
GENO-CPR-tronic 02 family
(Order no. 203 500)
Edition July 2020
Order no. 203 970_104_inter
Operation manual
GENO-CPR-tronic 02 family
GENO-CPR-tronic 02 public
GENO-CPR-tronic 02 public
(Order no. 203 510)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GENO-CPR-tronic 02 family and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Grunbeck GENO-CPR-tronic 02 family

  • Page 1 Operation manual Automatic measuring and control system GENO-CPR-tronic 02 family GENO-CPR-tronic 02 public GENO-CPR-tronic 02 family GENO-CPR-tronic 02 public (Order no. 203 500) (Order no. 203 510) Edition July 2020 Order no. 203 970_104_inter...
  • Page 3 Content Table of contents  The operation manual consists of several parts, listed in this overview. You may find more information about the contents on the cover sheets of the individual components. General information..........Basic information ..........Product description..........Installation............Start-up..............
  • Page 4 Josef-Grünbeck-Str. 1 89420 Hoechstaedt, Germany Authorised document officer: Seiler Florian System designation: Measuring and control system System type: GENO-CPR-tronic 02 family/public Serial no.: Refer to type plate Applicable guidelines: EMC Directive (2014/30/EU) Low Voltage Directive (2014/35/EU) Applied harmonised DIN EN 61000-6-2:2006-03...
  • Page 5 Allgemeine Hinweise       A Allgemeine Hinweise Inhalt 1 | Vorwort ..............2 | Hinweise zum Benutzen der Betriebsanleitung ..3 | Allgemeine Sicherheitshinweise ........ 3.1 Symbole und Hinweise ........3.2 Betriebspersonal ..........3.3 Bestimmungsgemäße Verwendung ....3.4 Schutz vor Wasserschäden ........ 3.5 Beschreibung spezieller Gefahren ......
  • Page 6 Allgemeine Hinweise       2 | Hinweise zum Benutzen der Betriebsanleitung Diese Betriebsanleitung richtet sich an die Betreiber unserer An- lagen. Sie ist in mehrere Kapitel gegliedert, die alphabetisch be- zeichnet und in der Inhaltsübersicht auf Seite 1 zusammenge- stellt sind.
  • Page 7 Allgemeine Hinweise       3.2 Betriebspersonal An der Anlage dürfen nur Personen arbeiten, die diese Betriebs- anleitung gelesen und verstanden haben. Dabei sind insbeson- dere die Sicherheitshinweise strikt zu beachten. 3.3 Bestimmungsgemäße Die Anlage darf nur zu dem Zweck verwendet werden, der in der Verwendung Produktbeschreibung (Kapitel C) beschrieben ist.
  • Page 8 Allgemeine Hinweise       4 | Transport und Lagerung Vorsicht! Die Anlage kann durch Frost oder hohe Temperaturen beschädigt werden. Um Schäden zu vermeiden: Frosteinwirkung bei Transport und Lagerung verhindern! Anlage nicht neben Gegenständen mit starker Wärmeabstrah- lung aufstellen oder lagern. Die Anlage darf nur in der Originalverpackung transportiert und gelagert werden.
  • Page 9 Basic information GENO-CPR-tronic 02 family/public B Basic information Content 1 Laws, regulations, standards ........2 The most important parameters ......... 3 Filling and fresh water ..........4 Requirements on materials in swimming pools ..1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water.
  • Page 10 GENO-Schlauflex pH dosing pump or the dosing system GEN-DOS SB 1/40 and the automatic measuring and control system GENO-CPR-tronic 02 family / public. Order no. 203 972-en_054 Author: fsei-mrie G:\BA-203972_EN_054_B.DOCX...
  • Page 11 Basic information GENO-CPR-tronic 02 family/public 2.2 Acid capacity/Alkalinity The acid capacity describes the ability of the water to keep the pH value stable upon the deposition of acids or bases. Basically, it is determined by the concentration of the hydrogen carbonate ions (calcium, magnesium, sodium) dissolved in the water.
  • Page 12 Basic information GENO-CPR-tronic 02 family/public 2.4 Disinfectants Every bather introduces impurities such as coarse dirt, dust, soap residue, danders, cosmetics, bacteria, viruses, etc. into the pool water. While the filterable substances are removed by means of the filter system, the pool water needs to be sterilised by means of disinfectants.
  • Page 13 Basic information GENO-CPR-tronic 02 family/public In standard swimming pool water, the concentration of free chlo- rine should be between 0.3 and 0.6 mg/l. In hot whirlpools, the concentration of free chlorine should be be- tween 0.7 and 1.0 mg/l. The product GENO-Chlor A is added to the pool water undiluted...
  • Page 14 Basic information GENO-CPR-tronic 02 family/public 2.4.3 GENO-UV disinfection The GENO-UV disinfection devices are designed to further re- devices (family only) duce the germs contained in the pool water. The pool water to be disinfected flows steadily past a special UV lamp. The highly energetic UV light destroys the objectionable germs and viruses contained in the pool water.
  • Page 15 Basic information GENO-CPR-tronic 02 family/public 3 | Filling and fresh water With regard to bacteriology and for reasons associated with the hygienic control of epidemics, the quality of filling and fresh wa- ter for swimming pools must be drinking water quality in order to...
  • Page 16 Basic information GENO-CPR-tronic 02 family/public 4 | Requirements on materials in swimming pools The materials coming into contact with the water have to fulfil the following requirements (DIN 19643): • The quality of the water must not be affected. • The physio-chemical properties and quality of the water must not affect the materials.
  • Page 17 Product description GENO-CPR-tronic 02 family/public C Product description Content 1 Type plate ............... 1.1 Private swimming pools ..........1.2 Public swimming pools 2 Technical specifications ..........2.1 Private swimming pools ..........2.2 Public swimming pools 3 Optional features............. 3.1 Consumables ............
  • Page 18 A good and consistent pool water quality is very important in pri- vate swimming pools. The automatic measuring and control sys- tem GENO-CPR-tronic 02 family is designed to achieve resp. keep up such good water quality. The measuring and control system au-...
  • Page 19 Holder for calibrating so- Flow sensor measuring water Temperature measuring unit lution Measuring water inlet with adjusting pH electrode valve and measuring water filter Fig. C-1: Complete layout of the GENO-CPR-tronic 02 family Order no. 203 972-en_074 Author: fsei-rg G:\BA-203973_EN_074_C.DOCX...
  • Page 20 Product description GENO-CPR-tronic 02 family/public GENO-CPR-tronic 02 public control unit Flow fitting Redox electrode Mounting plate Flow regulation Calibrating solutions Measuring water outlet Measuring water inlet Holder for calibrating solution Type plate Flow sensor measuring water CCS chlorine measuring cell with built-...
  • Page 21 Product description GENO-CPR-tronic 02 family/public Table C-1: Technical specifications GENO-CPR-tronic 02 family/public Dimensions/housing Electronic housing without cable screw con- [mm] 285 x 301 x 150 nections (h x w x d) Protection (front door closed) IP 65 Mounting plate (h x w x d)
  • Page 22 Product description GENO-CPR-tronic 02 family/public Table C-2: Technical specifications GENO-CPR-tronic 02 family Supplement to family Redox amplifier high-resistance CMOS amplifier input PT100 temperature sensor Measuring range 100 Ω (0°C) ..135.5 Ω (100°C) Measuring water filter cut-off [µm] Table C-3: Technical specifications...
  • Page 23 Product description GENO-CPR-tronic 02 family/public 3.1 Consumables Only use genuine consumables in order to ensure the reliable operation of the system. Caution! The warranty shall be void if dosing agents or chemi- cals supplied by other manufacturers are used whose quality and composition is beyond Grünbeck's control.
  • Page 24 The completeness of the delivery can be checked by means of the following overview. Order no. family public 1 Operation manual GENO-CPR-tronic 02 family/public 203 970 1 pH electrode 211 502...
  • Page 25 Product description GENO-CPR-tronic 02 family/public 5 | Intended use The GENO-CPR-tronic 02 family may only and exclusively be used in private swimming pools and is designed to automatically measure and control the Redox and the pH value in the pool wa- ter.
  • Page 26 Product description GENO-CPR-tronic 02 family/public 6 | Electrodes and measuring cells used 6.1 pH electrode The pH value is determined by means of a single-rod measuring (family and public) cell (measuring and reference electrode in one shaft). When im- mersing the glass electrode into the swimming pool water, the essential, hydrated layer by which an electro-chemical potential is generated, forms on the glass surface.
  • Page 27 Product description GENO-CPR-tronic 02 family/public Table C-4: Technical specifications CCS chlorine measuring cell (free chlorine) GENO-CPR-tronic 02 public Measurand Free chlorine - hypochlorous acid (HOCl) Measuring range* 0 … 20 mg/l HOCl Measuring water flow [l/h] min. 30, max. 120...
  • Page 28 Product description GENO-CPR-tronic 02 family/public Table C-5: Technical specifications CGE chlorine measuring cell (total chlorine) GENO-CPR-tronic 02 public total chlorine (= sum of free and organically combined chlorine) Measurand from which the combined chlorine is calculated Measuring range [mg/l] 0.02 ... 2.0...
  • Page 29 1 General installation instructions ........1.1 Installation site requirements ........1.2 Preliminary works 2 Mounting 3 Hydraulic installation 3.1 GENO-CPR-tronic 02 family ........3.2 GENO-CPR-tronic 02 public ........4 Electrical installation ............4.1 Power supply 4.2 Connection of electrodes 5 Block diagrams............
  • Page 30 Installation GENO-CPR-tronic 02 family/public 1 | General installation instructions The work featured here may only be performed by Grünbeck's tech- nical service/authorised service company or by persons expressly au- thorised by Grünbeck. Note: Prior to installing the system, carefully read this operation man- ...
  • Page 31 Installation GENO-CPR-tronic 02 family/public  Note: All directly connected devices must adhere to the following standards: IEC 950/EN 60950.  Note: If it must be assumed that the system can no longer be operated safely, it must be taken out of service and secured against uninten- tional operation.
  • Page 32 1. Fasten the entire system to a suitable wall by means of the at- tached mounting material. 2. Use a spacer to the wall, in order to allow for cable routing on the rear side of the GENO-CPR-tronic 02 family/public. Spacer bolts Cable ducts Hexagon screw with washer Fig.
  • Page 33 Installation GENO-CPR-tronic 02 family/public 3 | Hydraulic installation The work featured here may only be performed by Grünbeck's technical service/authorised service company or by persons ex- pressly authorised by Grünbeck. Note: The Redox and pH electrodes can be mounted any way ...
  • Page 34 Installation GENO-CPR-tronic 02 family/public 3.2 GENO-CPR-tronic 02 1. Install the measuring water sampling piece at the swimming public pool. 2. Install the sampling water line with ball valve, dirt trap and, if re- quired, a vacuum controller between the measuring water sam- pling point and the measuring water pump.
  • Page 35 Installation GENO-CPR-tronic 02 family/public 4 | Electrical installation The tasks featured below may only be performed by qualified electrical experts according to the VDE guidelines or according to the guidelines of a similar local institution. The client must provide a ground fault circuit interrupter (trip cur- rent 30 mA).
  • Page 36 Installation GENO-CPR-tronic 02 family/public 4.2 Connection of electrodes/temperature sensor/measuring cells Plug the pH cable onto the pH electrode and the redox cable onto the redox electrode and tighten with a union nut (approx. 1 turn). The electrode amplifiers are galvanically isolated against PE and the other electronic circuits of the system (electrode = sensor).
  • Page 37 Installation GENO-CPR-tronic 02 family/public Temperature sensor Pt 100 (family only) The temperature sensor has to be connected to terminals 81 and 82 at the control unit. Afterwards, the installed temperature sensor (Pt 100) has to be programmed to "ON" in the parameter "temp.
  • Page 38 Installation GENO-CPR-tronic 02 family/public 5 | Block diagrams 5.1 Basic circuit board (part 1) Fig. D-2: Basic circuit board (part 1) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-10...
  • Page 39 Installation GENO-CPR-tronic 02 family/public 5.2 Basic circuit board (part 2) Fig. D-3: Basic circuit board (part 2) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-11...
  • Page 40 Installation GENO-CPR-tronic 02 family/public 6 | Connection of the dosing units 6.1 Pulse pumps (diaphragm dosing pumps) The dosing capacity is controlled by means of the pulse fre- quency. Actuation is executed by means of voltage-free semi- conductor relays (maximum voltage 30 VDC, maximum current 50 mA).
  • Page 41 Installation GENO-CPR-tronic 02 family/public DIS dosing (dosing of disinfectants) The supply cable of the dosing system GENO-Schlauflex Chlor L-Cl- L-Cl+ has to be connected to terminals 5 (neutral conductor), 7 Dosierung Cl (phase) and 4 (protective earth). The corresponding parameters...
  • Page 42 Installation GENO-CPR-tronic 02 family/public 6.3 Voltage-free outputs As long as the „partial load operation“ is active, the voltage-free output (terminal 20/21) is switched on. The corresponding pa- rameters have to be set in menu item partial load operation in the operating menu (chapter F-4.2.4).
  • Page 43 If the respective terminals are not bridged, an error is pending. The basic version of the GENO-CPR-tronic 02 family/public can only process one fault signal per terminal pair (29/30, 31/32 and 33/34) . So either an empty signal or a pre-alarm or the collec- tive fault signal can be displayed (refer to chapter D-4 block cir- cuit diagram, item 5.1 Basic circuit board, part 1).
  • Page 44 Installation GENO-CPR-tronic 02 family/public  Note: Both jumpers above terminals 29 - 44 must be set to the lower position. 6.6 Interface RS-485/RS-232 for printer These connections are located on the rear side of the operating unit (CPU). The RS-232 interface of the "control unit" is galvani- cally isolated against all other circuits and against PE.
  • Page 45 Installation GENO-CPR-tronic 02 family/public 7 | Installation diagrams (family) 7.1 pH value/chlorine/UV/CPR-tronic 02 (hose dosing pump) Fig. D-4: pH value/chlorine/UV/CPR-tronic 02 (hose dosing pump) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-17...
  • Page 46 Installation GENO-CPR-tronic 02 family/public 7.2 pH value/chlorine/UV/CPR-tronic 02 (diaphragm dosing pump) Fig. D-5: pH value/chlorine/UV/CPR-tronic 02 (diaphragm dosing pump) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-18...
  • Page 47 Installation GENO-CPR-tronic 02 family/public 7.3 pH value/bromine/UV/CPR-tronic 02 (hose dosing pump) Fig. D-6: pH value/bromine/UV/CPR-tronic 02 (hose dosing pump) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-19...
  • Page 48 Installation GENO-CPR-tronic 02 family/public 7.4 pH value/bromine/UV/CPR-tronic 02 (diaphragm dosing pump) Fig. D-7: pH value/bromine/UV/CPR-tronic 02 (diaphragm dosing pump) Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-20...
  • Page 49 Installation GENO-CPR-tronic 02 family/public 8 | Installation diagram (public) Fig. D-8: Installation diagram Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-21...
  • Page 50 Installation GENO-CPR-tronic 02 family/public Order no. 203 974-inter_074 Author: fsei-mrie G:\BA-203974_EN_074_D.DOCX D-22...
  • Page 51 Start-up GENO-CPR-tronic 02 family/public E Start-up Content 1 General information............ 2 How to prepare the system ........3 How to start up the system ......... 3.1 Measuring and control of the disinfection by means of the redox value (family) ......
  • Page 52 Start-up GENO-CPR-tronic 02 family/public 2 | How to prepare the system  Note: Regardless of the treatment technology with which the pool will be operated afterwards, for a duration of at least 2 weeks it initially has to be run in at an increased chlorine con- centration of at least 2.0 mg/l.
  • Page 53 Start-up GENO-CPR-tronic 02 family/public  Note: For the calibration of the Redox electrode, the ideal pH value of 7.2 is very important. In order to achieve as exact re- sults as possible for the measured values, the pH value should at least be in the range of 7.0 - 7.4 prior to the calibration of the...
  • Page 54 Start-up GENO-CPR-tronic 02 family/public 1. Put the optional measuring cells into operation (refer to Sec- tion E-4.). 2. Check all settings. 3. Check for function and leak tightness. 4. Explain the system functions and operation to the owner or customer.
  • Page 55 Start-up GENO-CPR-tronic 02 family/public 4.2 How to mount the 1. Put the electrode shaft vertically onto the filled membrane measuring cell cap. 2. Do not touch the hose seal with your hands! 3. Rotate the membrane cap by hand up to the stop. Excess...
  • Page 56 Start-up GENO-CPR-tronic 02 family/public Order no. 203 983-inter_034 Author: fsei-mrie G:\BA-203983_034_EN_E.DOCX...
  • Page 57 Operation GENO-CPR-tronic 02 family /public F Operation Content 1 Membrane keypad 1.1 1st Page of the basic display 1.2 2nd Page of the basic display 2 LEDs 3 Keypad (overview of functions) 4 Menu system ..............4.1 General information ..........
  • Page 58 The activation of the “partial load operation” is in- dicated by the symbol “▄”. The “GENO-CPR-tronic 02 family control unit determines the chlorine value from the values measured for redox and pH. In case of the chlorine (if „substitute control Redox“ is selected, this applies for the Redox value as well) and the pH value, the status of the dosing is indicated as well.
  • Page 59 Operation GENO-CPR-tronic 02 family /public 2nd Page of the basic By means of the F4 key, you may go to the 2nd page of the display basic display. On this page, the room temperature [°C] is indi- cated on the bottom left and the humidity of the air [%] on the bottom right, if the optional module "hygro thermal transmitter"...
  • Page 60 Operation GENO-CPR-tronic 02 family/public 4 Menu system 4.1 General The functions of the “GENO-CPR-tronic family/public” may be called via various menus. The control unit offers three menu sys- tems which may be accessed in the basic display via the keys (F1: operation/F2: settings/F3: configuration.
  • Page 61 Operation GENO-CPR-tronic 02 family /public Basic display Operation DIS dosing: (family) OFF / ON Chlorine dosing: (public) OFF / ON pH dosing: OFF / ON Flocculation dosing: OFF / ON High chlorination Economy operation Partial load operation Test actuator Fault memory...
  • Page 62 Operation GENO-CPR-tronic 02 family/public Configuration (Code-protected section) Control unit Dosing pH dosing DIS dosing Substitute control Redox (family) Delay after backwash Measuring, combined chlorine (public) Interfaces Optional modules Printer setting Chart 1 Chart 2 Chart 3 Page text 1 Page text 2...
  • Page 63 Operation GENO-CPR-tronic 02 family /public Operation menu 4.2.1 DIS/pH/ flocculation dosing Switch from the basic display to the "operation" menu. OPERATION ► DIS dosing: pH dosing: Flocculation dosing: Select the respective menu item. Activate the respective menu item. OPERATION ► DIS dosing:...
  • Page 64 Operation GENO-CPR-tronic 02 family/public 4.2.2 High chlorination A high chlorination may be released at a pre-set time and for a certain duration. Chlorine is dosed until the set maximum value is reached and this value is then kept for the programmed time.
  • Page 65 Operation GENO-CPR-tronic 02 family /public The meaning of the parameters High chlorination ►Switch on: Switch high chlorination on/off Index value: 2.00 mg/l Chlorine index value during high chlorination Time: 10 min. Duration of high chlorination Release time: 00:00 Start time of high chlorination In order for the high chlorination to start at the set release time, the parameter “switch on“...
  • Page 66 Operation GENO-CPR-tronic 02 family/public 4.2.3 Economy operation An “economy operation” can be activated from a set start time to a set end time. During this time, no chlorine is dosed until the minimum value is reached. This menu item is used to set param- eters and to activate the economy operation.
  • Page 67 Operation GENO-CPR-tronic 02 family /public If start and end time are identical, the “economy operation” is de- activated.  Note: As long as the "economy operation" is active, the alarm “Cl value too low” is suppressed. The alarm is only released again after the threshold value for the alarm was exceeded at least once after termination of the economy operation.
  • Page 68 Operation GENO-CPR-tronic 02 family/public The meaning of the parame- ters PARTIAL LOAD OPERATION Release via “EXT./MANU/CLK/AUTO” ► Release: EXT. Start time (when release via CLOCK) Start time: 00:00 End time End time: 00:00 Index value for "disinfection" Index value DIS: 0.40 mg/l Index value for "flocculation”...
  • Page 69 Operation GENO-CPR-tronic 02 family /public  Note: As long as the "partial load operation" is active, the alarm “Cl value too low” is suppressed. The alarm is only released again after the threshold value for the alarm was exceeded at least once after termination of the partial load operation.
  • Page 70 Operation GENO-CPR-tronic 02 family/public TEST ACTUATOR ► Actuator: OPEN Curr. position: 100 % Change the setting TEST ACTUATOR ► Actuator: CLOSED Curr. position: 100 % Save or reject setting. Register the time that passes until the actuator is completely closed again by means of a stop- watch.
  • Page 71 Operation GENO-CPR-tronic 02 family /public 4.2.7 Display code memory By means of this function, the 10 most recent code entries in- cluding the respective date, time and code level can be dis- played. Switch from the basic display to the "operation" menu.
  • Page 72 Operation GENO-CPR-tronic 02 family/public 4.2.8 Display (adjust brightness + contrast of the LCD) By means of this function, the brightness and the contrast of the LCD may be modified. Switch from the basic display to the "operation" menu. OPERATION ► DIS dosing:...
  • Page 73 Interval 0-60 min.: Time interval after which a new line shall occur in the log printout of the current measured values. The measured val- ues are also stored in the “GENO-CPR-tronic 02 family/public” in this time interval. Print memory ON/OFF:The current measured values are stored in adjustable intervals in the control unit (refer to above) and the 96 values most recently measured are available at any time.
  • Page 74 Operation GENO-CPR-tronic 02 family/public 4.3.1.1 Format of the In the heading of the printout, the current date and the two page log printout texts (refer to chapter F-4.4.6.2) are printed. The subsequent lines for the measured values are structured as follows: <time>...
  • Page 75 Operation GENO-CPR-tronic 02 family /public 4.3.2 Index values By means of this function, the index values for the pH and DIS control (chlorine concentration) as well as the control of the Re- dox index value and the water temperature may be set.
  • Page 76 Operation GENO-CPR-tronic 02 family/public 4.3.2.1 Temperature, index values 2 (public only) By means of this function, a second index value for the tempera- ture may be set. Switch from the basic display to the "settings" menu: SETTINGS ► Readjustment Calibration...
  • Page 77 Operation GENO-CPR-tronic 02 family /public 4.3.3 Alarm values pH/free chlorine/redox/flow/combined chlorine In these menus, the limit values for the individual measurements and the delay time for the release of an alarm may be set. Switch from the basic display to the "settings" menu: SETTINGS ►...
  • Page 78 Operation GENO-CPR-tronic 02 family/public Alarm monitoring Alarm values pH Alarm limits for pH measuring Min. alarm Max. alarm Delay Fault input Alarm values chlorine Alarm limits for free chlorine Min. Alarm Max. Alarm Delay Fault input Alarm values Redox Alarm limits for Redox measuring Min.
  • Page 79 Operation GENO-CPR-tronic 02 family /public 4.3.4 Flocculation dosing In this menu, the parameters for the “flocculation dosing” may be set. Switch from the basic display to the "settings" menu: SETTINGS ► Readjustment Calibration Print measured values Index values Select and activate menu item „dosing, flocculation“.
  • Page 80 Operation GENO-CPR-tronic 02 family/public 4.3.5 Time/date In this menu, the real-time clock can be set. Switch from the basic display to the "settings" menu: SETTINGS ► Readjustment Calibration Print measured values Index values 10 x Select and activate menu item “time/date“.
  • Page 81 Operation GENO-CPR-tronic 02 family /public 4.3.6 Language In this menu, the man-machine language can be set. Switch from the basic display to the "settings" menu: SETTINGS ► Readjustment Calibration Print measured values Index values 11 x Select and activate menu item „language“.
  • Page 82 Operation GENO-CPR-tronic 02 family/public 4.3.8 Code default In this menu, you may determine whether the menus “operation” and “settings” shall be locked by codes and if “YES” which codes are to be used to do so. Switch from the basic display to the "settings" menu: SETTINGS ►...
  • Page 83 Operation GENO-CPR-tronic 02 family /public Configuration menu (here, all parameters are protected by Code 0290) 4.4.1 Control unit/system type In this menu, the system type may be changed (FAMILY/PUB- LIC). Switch from the basic display to the "configuration" menu: CONFIGURATION ►...
  • Page 84 Operation GENO-CPR-tronic 02 family/public 4.4.2 Dosing In this menu, the dosing systems used may be selected and par- ametrised. Switch from the basic display to the "settings" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules Select and activate menu item „dosing“.
  • Page 85 Operation GENO-CPR-tronic 02 family /public 4.4.2.1 Parameters, pH dosing pH DOSING ►Dosing unit: PULSE PUMP Max. pulse frequency: 100 1/min. Pulse period: 60 s Response time: Basic dosing: Alarm lock: Control direction: ACID Proport. range: 0.50 Readjustment time: Temp. compensation: Dosing system Select between pulse pump (diaphragm dosing pump) and dos- ing pump (hose dosing pump or solenoid valve).
  • Page 86 Operation GENO-CPR-tronic 02 family/public Readjustment time By means of the readjustment time, the dosing capacity of the pump can continuously be increased – while the control devia- tion remains unchanged – until the index value respectively 100 % of the capacity is reached. The shorter the readjustment time, the faster the dosing system increases its capacity.
  • Page 87 Operation GENO-CPR-tronic 02 family /public 4.4.2.2 Parameters, DIS dosing DIS DOSING ►Dosing unit: PULSE PUMP Max. pulse frequency: Pulse period/ run time: 60 s Response time: Basic dosing: Alarm lock: Control direction: OPEN Prop. range: 0.15 Readjustment time: pH correction: Cl pH slope (family): 0.020...
  • Page 88 To switch the pH correction on or off the chlorine value indi- cated by the “GENO-CPR-tronic 02 family/public” corresponds in case of the setting: OFF = to the share of the hypochlorous acid in the free chlorine ON = to the concentration of free chlorine.
  • Page 89 Operation GENO-CPR-tronic 02 family /public 4.4.2.3 Parameters, substitute control REDOX (family only) In this menu item, you can determine whether the Redox value instead of the chlorine value should be used for the control of the DIS dosing. SUBST. CONTROL REDOX ►...
  • Page 90 Operation GENO-CPR-tronic 02 family/public 4.4.3 Measuring, total chlorine (public only) In this menu, the measuring of the “total chlorine” may be acti- vated and parametrised.  Note: During the set delay time after a backwash or a high chlo- rination, no calibration can be performed. The entered value originating from the manual measurement will not be saved.
  • Page 91 Operation GENO-CPR-tronic 02 family /public 4.4.4 Interfaces In this menu item, the interface parameters may be set. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 2 x (family) Select and activate menu item „interfaces“.
  • Page 92 Operation GENO-CPR-tronic 02 family/public 4.4.5 Optional modules In this menu item, various optional modules may be activated. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 3 x (family) Select and activate menu item „optional modules“.
  • Page 93 Operation GENO-CPR-tronic 02 family /public 4.4.6 Printer settings In this menu, parameters for the printout of charts may be set. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 4 x (family) Select and activate menu item „printer settings“.
  • Page 94 Operation GENO-CPR-tronic 02 family/public 4.4.6.1 Chart 1/2/3 CHART 1 ► Allocation: Free Cl Lower limit: 0.00 mg/l Upper limit: 2.00 mg/l Allocation Determination which measured value shall be displayed • Free chlorine • pH value • Redox value • Water temperature •...
  • Page 95 Operation GENO-CPR-tronic 02 family /public 4.4.7 Power outputs In this menu, the four power outputs (for the analogue printer) may be configured. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 5 x (family) Select and activate menu item „power outputs“.
  • Page 96 Operation GENO-CPR-tronic 02 family/public POWER OUTPUT 1 ► Allocation: free Cl Lower limit: 0.00 mg/l Upper limit: 2.00 mg/l range: 0 – 20 mA Allocation Determination which measured value shall be displayed • Free chlorine • pH value • Redox value •...
  • Page 97 Operation GENO-CPR-tronic 02 family /public 4.4.8 Service data This menu allows the display of various service parameters. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 6 x (family) Select and activate menu item „service data“.
  • Page 98 Operation GENO-CPR-tronic 02 family/public Maintenance int. pH dos.: Maintenance interval, pH dosing Maintenance pH dos. in: Maintenance required in # days Reset maintenance pH dos: Reset maintenance request pH dosing Maintenance int. DIS dos.: Maintenance interval, DIS dosing Maintenance DIS dos. in: Maintenance required in # days...
  • Page 99 Operation GENO-CPR-tronic 02 family /public 4.4.9 I / O configuration This menu enables the configuration and display of inputs/out- puts. Switch from the basic display to the "configuration" menu: CONFIGURATION ► Control unit Dosing Interfaces Optional modules 7 x (family) Select and activate menu item „I / O configuration“.
  • Page 100 Operation GENO-CPR-tronic 02 family/public 4.4.9.2 I/O configuration, I/O display Here, the status of the digital inputs and outputs is indicated ( 0 = Off/1 = On ), independent of the input logic. I/O DISPLAY ► Input Flow M w: Input Flow Filt.: Input DIS dos.:...
  • Page 101 4.4.12 Password protection In order to prevent unauthorised or accidental modification of the settings of the “GENO-CPR-tronic 02 family/public”, a pass- word protection may be established (also refer to: chapter F- 4.3.8 Code default). In the sub-menu “settings/code” it can be decided whether the menus „operation“...
  • Page 102 Operation GENO-CPR-tronic 02 family/public Order no. 203 976-inter_084 Author: fsei-mawi G:\BA-203976_EN_084_F.DOCX F-46...
  • Page 103 Fault GENO-CPR-tronic 02 family/public G Faults Content 1 Impairment of the water quality ........2 Fault signals ..............3 Other faults ..............Danger! When opening covers and lids or removing parts, the connectors may carry hazardous voltages. Prior to any repair or...
  • Page 104 Faults GENO-CPR-tronic 02 family/public Warning! The pool should not be used during high chlorination. During this high chlorination, a constant chlorine surplus of ap- prox. 1 - 2 mg/l has to be maintained. In case of a dosing volume of 10 ml GENO-Chlor A per 1 m³ of pool volume, a chlorine surplus of approx.
  • Page 105 Fault GENO-CPR-tronic 02 family/public Low voltage The supply voltage has fallen below 190 VAC. Voltage failure The supply voltage failed. No transmitter voltage. The transmitter voltage for the sensor amplifiers or the digital in- puts/outputs failed. The unit is defective. Notify Grünbeck's tech- nical service/authorised service company.
  • Page 106 Faults GENO-CPR-tronic 02 family/public 3 | Other faults Table G-1: Eliminating errors This is what you observe This is the cause This is what to do a) Measuring of free chlorine unstable (display 0.00 resp. 10.00) Flow rate too low.
  • Page 107 Fault GENO-CPR-tronic 02 family/public Continuation Table G-1: Eliminating faults This is what you observe This is the cause This is what to do c) Difference in the measured values compared to the pool Manual measuring inaccurate. Repeat manual measuring. Choose different sampling point and Problematic sampling point.
  • Page 108 Faults GENO-CPR-tronic 02 family/public Continuation Table G-1: Eliminating faults This is what you observe This is the cause This is what to do h) No display, no measuring cell current No mains voltage at measuring trans- Establish mains connection. ducer.
  • Page 109 Fault GENO-CPR-tronic 02 family/public Continuation Table G-1: Eliminating faults This is what you observe This is the cause This is what to do k) Values displayed fluctuate extremely Hole in the membrane. Replace membrane cap. Notify Grünbeck's technical service/au- thorised service company.
  • Page 110 Faults GENO-CPR-tronic 02 family/public Order no. 203 977-inter_054 Author: fsei-mrie G:\BA-203977_EN_054_G.DOCX...

  • Page 111: Table Of Contents

    Maintenance GENO-CPR-tronic 02 family/public H Maintenance and care Content Basic information ................Clean (functional check) ..............2.1 Cleaning the measuring water filter CPR-tronic 02 family ..2.2 Cleaning the float switch and temperature sensor CPR-tronic 02 2.3 Cleaning the pH and redox electrode CPR-tronic 02 family 2.4 Cleaning the pH and redox electrode CPR-tronic 02 public...

  • Page 112: Basic Information

    Maintenance GENO-CPR-tronic 02 family/public 1 | Basic information  Note: In order to ensure the proper functioning of the product in the long term, certain tasks have to be performed at regular in- tervals. We recommend six-monthly and annual maintenance. All regulations and guidelines which apply at the installation site must be strictly adhered to.

  • Page 113: Clean (Functional Check

    Maintenance GENO-CPR-tronic 02 family/public 2 | Cleaning Regularly clean the system to remove dirt and chemical residues.  Note: Clean the product with lukewarm soapy water. Do not use any strong or abrasive cleaning agents as these may damage the surface.
  • Page 114 Maintenance GENO-CPR-tronic 02 family/public 2.2 Cleaning the float switch Clean the float switch and the temperature sensor if required, and temperature sensor e.g. if there is visible soiling. CPR-tronic 02 family 1. Shut off the lines. 2. Briefly open the sampling valve to reduce the pressure in the flow fitting.

  • Page 115: Cleaning The Ph And Redox Electrode Cpr-Tronic 02 Family

    Maintenance GENO-CPR-tronic 02 family/public 2.3 Cleaning the pH and Re- Clean the pH and redox electrode at regular intervals before dox electrode CPR- calibration, in the case of deviating measuring values or visible tronic 02 family soiling. 1. Shut off the lines.
  • Page 116 Maintenance GENO-CPR-tronic 02 family/public 2.4 Cleaning the pH and Re- Clean the pH and redox electrode at regular intervals before dox electrode CPR- calibration, in the case of deviating measuring values or visible tronic 02 public soiling. 1. Shut off the lines.

  • Page 117: Cleaning The Sensor Membrane

    Maintenance GENO-CPR-tronic 02 family/public 2.5.1 Cleaning the sensor Shut off the lines. membrane Briefly open the sampling valve to reduce the pressure in the flow fitting. Disconnect the electrode cable from the chlorine measuring cell and pull it off. Protect the contacts of the chlorine measuring cell and the electrode cable from possible splash water.

  • Page 118: Changing The Membrane Cap

    Maintenance GENO-CPR-tronic 02 family/public 2.5.3 Changing the mem- Shut off the lines. brane cap Briefly open the sampling valve to reduce the pressure in the flow fitting. Disconnect the electrode cable from the chlorine measuring cell and pull it off. Protect the contacts of the chlorine measuring cell and the electrode cable from possible splash water.
  • Page 119 Maintenance GENO-CPR-tronic 02 family/public Caution! Damage to the membrane, the electrode or air bubbles in the electrolyte result in measurement errors, up to, and includ- ing, failure of the chlorine measuring cell. • Avoid damage to the membrane and electrode.

  • Page 120: Inspection

    Maintenance GENO-CPR-tronic 02 family/public 3 | Inspection Note: The inspections must be carried out by the owner/user of  the system at the specified time intervals as a minimum. Shorter time intervals may be required depending on the operating con- ditions.
  • Page 121 Maintenance GENO-CPR-tronic 02 family/public 3.1 Daily inspection 1. Check the system function. 2. Check the leak tightness of the components. 3. Check the following water values with your test device and adjust or calibrate the measurements if there are variations (refer to Section H-3.4 or H-3.5).

  • Page 122: Weekly Inspection Cpr-Tronic 02 Family

    Maintenance GENO-CPR-tronic 02 family/public 3.2 Weekly inspection CPR- 1. Check the measuring water filter for impurities and clean it if tronic 02 family required (refer to Section H-2.1). 2. Check the float switch and the temperature measuring unit for impurities and clean them if necessary (refer to Section H- 2.2).

  • Page 123: Weekly Inspection Cpr-Tronic 02 Public

    Maintenance GENO-CPR-tronic 02 family/public 3.3 Weekly inspection CPR- 1. Check the dirt filter in the measuring water feed line for dirt tronic 02 public and clean or replace the filter element if necessary. 2. Check the float switch for impurities and clean it with a cloth if required.
  • Page 124 Maintenance GENO-CPR-tronic 02 family/public 8. Check the total chlorine value: a. Use the same water sample as for the free chlorine value measurement! b. Calculate the total chlorine value of the swimming pool wa- ter using the test device. c. In case of deviations between the display value on the...

  • Page 125: Readjustment

    Maintenance GENO-CPR-tronic 02 family/public 3.4 Readjustment The “Readjustment” function is used to correct the respective measurement. However, contrary to the more complex calibration, only one offset is determined which will then be taken into consideration for the subsequent measurements. For readjustment, the respective value of a water sample parameter is measured and entered in the menu of the CPR-tronic 02.
  • Page 126 Maintenance GENO-CPR-tronic 02 family/public 3.4.2 Readjustment DIS 1. Switch from the basic display to the "Settings" menu. measurement (family) SETTING ► Readjustment Calibration Print measured values Index values 2. Activate the menu item "Readjustment". 3. Determine the DIS value (chlorine or bromine) using your test device.
  • Page 127 Maintenance GENO-CPR-tronic 02 family/public 3.4.3 Readjustment of free 1. Switch from the basic display to the "Settings" menu. chlorine (public) SETTING ► Readjustment Calibration Print measured values Index values 2. Activate the menu item "Readjustment". 3. Determine the free chlorine value using your test device. To do this, take a water sample directly at the flow fitting.
  • Page 128 Maintenance GENO-CPR-tronic 02 family/public 3.5 Calibration  Note: The following points must be taken into account when cali- brating: • Only calibrate when the water values are constant. • Do not calibrate directly after a backwash or a high resp. shock chlorination as the measured values could be compromised.
  • Page 129 Maintenance GENO-CPR-tronic 02 family/public The "Calibrate" menu item has the following sub-items in the CPR-tronic 02 public, which can be scrolled through using the arrow keys: Display Designation Buffer pH 1: Automatically identified index value; buffer solution 1 = pH 7 Meas.

  • Page 130: Calibration

    Maintenance GENO-CPR-tronic 02 family/public 3.5.1 pH measurement cali- The calibration of the pH measurement is done by using two bration different buffer solutions. In this case with “pH 7” and “pH 9”. 1. Switch from the basic display to the "Settings" menu.
  • Page 131 Maintenance GENO-CPR-tronic 02 family/public 8. Wait until the measuring value has stabilised and accept or reject the value. 9. Remove the pH electrode from the buffer solution, rinse the glass shaft with distilled water and carefully dab it with a clean, soft cloth.
  • Page 132 Maintenance GENO-CPR-tronic 02 family/public 3.5.2 Redox measurement The calibration of the redox measurement is done by means of a calibration buffer solution (redox potential of 430 mV respectively 475 mV). 1. Switch from the basic display to the "Settings" menu.

  • Page 133: Dis Measurement (Family) Calibration

    Maintenance GENO-CPR-tronic 02 family/public 3.5.3 DIS measurement The calibration of the DIS measurement is done by means of a calibration (family) test device and a water sample. 1. Switch from the basic display to the "Settings" menu. SETTING ► Readjustment...
  • Page 134 Maintenance GENO-CPR-tronic 02 family/public 3.5.4 Free chlorine (public) The calibration of the free chlorine measurement is done by calibration means of a test device and a water sample. 1. Switch from the basic display to the "Settings" menu. SETTING ►...
  • Page 135 Maintenance GENO-CPR-tronic 02 family/public 3.5.5 Total chlorine cali- The calibration of the total chlorine measurement is done by bration (public) means of a test device and a water sample. 1. Switch from the basic display to the "Settings" menu. SETTING ►...
  • Page 136 Maintenance GENO-CPR-tronic 02 family/public 3.5.6 Water temperature With this function an offset (sensor adjustment) which will be calibration added to the measured value for the water temperature can be entered manually. This temperature sensor is subject to natural wear and tear.

  • Page 137: Room Temperature Calibration

    Maintenance GENO-CPR-tronic 02 family/public 3.5.7 Room temperature With this function an offset which will be added to the measured calibration value for the room temperature can be entered manually. This temperature sensor is subject to natural wear and tear. Therefore, a comparative measurement of the room temperature with another (standardised) thermometer can be carried out from time to time.
  • Page 138 Maintenance GENO-CPR-tronic 02 family/public 3.5.8 Air humidity calibra- With this function an offset which will be added to the measured tion value for the air humidity can be entered manually. This air humidity sensor is subject to natural wear and tear.

  • Page 139: Operation Log

    Maintenance GENO-CPR-tronic 02 family/public 4 | Maintenance  Notes: In order to ensure the proper functioning of the product in the long term, certain tasks have to be performed at regular in- tervals. We recommend six-monthly and annual maintenance. ...

  • Page 140: Factory Settings

    Maintenance GENO-CPR-tronic 02 family/public 5 | Factory settings 5.1 Factory settings / operation menu (family/public) Menu item Factory setting Setting range DOSING ON/OFF OFF/ON Chlorine dosing (public) / DIS OFF/ON (family): OFF/ON pH dosing: Flocculation dosing: HIGH CHLORINATION OFF/ON Switch on: 2.00 mg/l...

  • Page 141: Factory Settings/Settings Menu

    Maintenance GENO-CPR-tronic 02 family/public 5.2 Factory settings /settings menu (family/public) Menu item Factory setting Setting range READJUSTMENT (family) 0.00 0.00 – 14.00 Meas. value pH: 0.00 0.00 – 14.00 pH sample: 0.00 mg/l 0.00 – 10.00 mg/l DIS measuring value: 0.00 mg/l...
  • Page 142 Maintenance GENO-CPR-tronic 02 family/public Menu item Factory setting Setting range ALARM VALUES PH 6.80 0.00 – 14.00 Min. alarm: 7.80 0.00 – 14.00 Max. alarm: 30 minutes 0 – 120 minutes Delay: Fault Fault/refill signal Fault input: ALARM VALUES DIS 0.00 mg/l...

  • Page 143: Factory Settings/Configuration Menu

    Maintenance GENO-CPR-tronic 02 family/public 5.3 Factory settings/configuration menu (family/public) Menu item Factory setting Setting range DOSING 1 min. 0 – 60 min. Delay after backwash: PH DOSING PULSE PERIOD PULSE P/DOSING P Dosing system: 100 pulses/min. 20 – 120 pulses/minute Max.
  • Page 144 Maintenance GENO-CPR-tronic 02 family/public Menu item Factory setting Setting range PRINTER SETTINGS Chart 1 Allocation: free Cl Free Cl./pH value/redox /water temperature/comb. Cl/total Cl Lower limit: 0.00 mg/l 0.00 – 10.00 mg/l Upper limit: 2.00 mg/l 0.00 – 10.00 mg/l...

  • Page 145: Spare Parts

    Maintenance GENO-CPR-tronic 02 family/public 6 | Spare parts You may order spare parts and consumables from your local Grünbeck representative (refer to www.gruenbeck.de) or an authorised specialist company (Grünbeck Wassermeister). Wearing parts: Various components are subject to a certain wear and tear or ageing and therefore are considered to be wearing parts.
  • Page 146 Maintenance GENO-CPR-tronic 02 family/public Order no. 203 981-inter_054 Author: fsei-mrie G:\BA-203981_EN_054_H.DOCX H-36...
  • Page 147 Operation log Customer Name: ................ Address: ................................................ Automatic measuring and control system GENO-CPR-tronic 02 family GENO-CPR-tronic 02 public (Please check appropriate box) Serial number ............Installed by ............. Filter: Make/Type ...... / ................Order no. 203 982_044 Author: fsei-mrie g:\ BA-203982_044_EN_BHB.DOCX...
  • Page 149 Pool size [m³] Pool lining [vinyl lining, tiles, prefab pool] Filter capacity [m³/h] Pool type [channels, skimmer] Pool water filter Setting parameters GENO-CPR-tronic 02 family/public in the operation menu Dosing ON/OFF DIS dosing (family) Chlorine dosing (public) pH dosing Flocculation dosing...
  • Page 150 Alarm value flow measured water Monitoring [ON/OFF] Delay [… s] Alarm value flow filtrate Delay [… s] Setting parameters GENO-CPR-tronic 02 family / public in the configuration menu (code protected) Dosing pH dosing Max. pulse frequency [100 pulses/min.] Alarm lock Control direction Proport.
  • Page 151 Pool size [m³] Pool lining [vinyl lining, tiles, prefab pool] Filter capacity [m³/h] Pool type [channels, skimmer] Pool water filter Setting parameters GENO-CPR-tronic 02 family/public in the operation menu Dosing ON/OFF DIS dosing (family) Chlorine dosing (public) pH dosing Flocculation dosing...
  • Page 152 Alarm value flow measured water Monitoring [ON/OFF] Delay [… s] Alarm value flow filtrate Delay [… s] Setting parameters GENO-CPR-tronic 02 family / public in the configuration menu (code protected) Dosing pH dosing Max. pulse frequency [100 pulses/min.] Alarm lock Control direction Proport.
  • Page 153 Pool size [m³] Pool lining [vinyl lining, tiles, prefab pool] Filter capacity [m³/h] Pool type [channels, skimmer] Pool water filter Setting parameters GENO-CPR-tronic 02 family/public in the operation menu Dosing ON/OFF DIS dosing (family) Chlorine dosing (public) pH dosing Flocculation dosing...
  • Page 154 Alarm value flow measured water Monitoring [ON/OFF] Delay [… s] Alarm value flow filtrate Delay [… s] Setting parameters GENO-CPR-tronic 02 family / public in the configuration menu (code protected) Dosing pH dosing Max. pulse frequency [100 pulses/min.] Alarm lock Control direction Proport.

This manual is also suitable for:

Geno-cpr-tronic 02 public

Table of Contents