Page 1 Original instructions Multi function vehicle OCV 01 9203 5091 801 1525 EN - 12/2022 - 06...
Page 3 Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 5091 801 1525 EN - 12/2022 - 06 I...
Page 5: Table Of Contents
Table of contents Introduction Your industrial truck ........... 2 Technical description.
Page 6 Table of contents Battery connection cables .......... 24 Wheels and tyres.
Page 7 Table of contents Drive operations............ 64 Instructions .
Page 8 Table of contents Maintenance Operational safety and environmental protection ...... 92 Maintenance Safety Regulation.
Page 9: Introduction
Introduction...
Page 10: Your Industrial Truck
Introduction Your industrial truck Your industrial truck Technical description The truck is an electric one which is designed The electronic traction controller ensures the to transport and pick goods on level ground. smooth driving operation of the drive motor Small items can be placed and carried on and powerful acceleration.
Page 11: General
Introduction Your industrial truck General The industrial truck described in these operat- ing instructions conforms with the applicable standards and safety regulations. The industrial truck is fitted with state-of-the- art technology. Following these operating in- structions will allow the industrial truck to be handled safely.
Page 12: Conformity Marking
Introduction Your industrial truck Conformity marking  The manufacturer uses the conformity mark- ing to document the conformity of the industri- al truck with the relevant directives at the time of placing on the market: CE: in the European Union (EU) ●...
Page 13: Declaration That Reflects The Content Of The Declaration Of Conformity
Your industrial truck Declaration that reflects the content of the declaration of conformity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the directives specified below: ...
Page 14: Identification Plate
Introduction Your industrial truck Identification plate Type Conformity marking: Serial number CE mark for the markets of the EU, the EU Manufacturer candidate countries, the EFTA States and Year of manufacture Switzerland Unladen mass in kg UKCA mark for the United Kingdom market permissible battery weight in kg (for electric EAC mark for the Eurasian Economic Union trucks only) Max./Min.
Page 15 Introduction Your industrial truck NOTE It is possible for there to be multiple con- ● formity markings on the nameplate. The EAC mark may also be located in the ● immediate vicinity of the nameplate. 5091 801 1525 EN - 12/2022 - 06 7...
Page 16: Using The Truck
All tools and materi- there are still people in the hazardous area. als must be kept on the load tray. Impermissible use The truck may not be used for.
Page 17: Precautions
Introduction Using the truck Climbing on side rails to gain extra picking may obstruct fire extinguishers, fire escapes ● height. or aisles. Prohibition of use as a crane. Do not dismount from the truck while it is ● ● moving. The operating company or driver, and not the Do not dismount from the truck while the ●...
Page 18: Information About Documentation
Introduction Information about documentation Information about documentation Documentation scope Operating instructions fully and must be available to the driver and ● operator at all times. Operating instructions for attachment parts ● (special equipment) If the operating instructions are lost, the oper- Spare parts list ●...
Page 19: Issue Date And Topicality Of The Operating Instructions
The issue date and the version of these op- erating instructions can be found on the title page. STILL is constantly engaged in the further de- velopment of trucks. These operating instruc- tions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.
Page 20: Explanation Of Signal Terms Used
Introduction Information about documentation Explanation of signal terms used DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk of fatalities. WARNING Indicates procedures that must be strictly adhered to in order to prevent the risk of injuries. CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and/or destruc-...
Page 21: Date Of Edition And Latest Update Of This Manual
Introduction Information about documentation Date of edition and latest update of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information provided in this manual.
Page 22 Introduction Information about documentation Abbrevi- Meaning Explanation ation maximum Force Maximum power German authority for monitoring/issuing regulations for worker protection, environ- Gewerbeaufsichtsamt mental protection, and consumer protec- tion Transfer of data packets in wireless net- GPRS General Packet Radio Service works ID no.
Page 23: Defining Directions
Introduction Information about documentation Abbrevi- Meaning Explanation ation Verband Deutscher Maschinen- und Anla- German Mechanical Engineering Industry VDMA genbau e. V. Association WLAN Wireless LAN Wireless local area network Defining directions Left Right Reversing / drive direction Forward 5091 801 1525 EN - 12/2022 - 06 15...
Page 24: Illustrations
Introduction Information about documentation Illustrations At many points in this documentation the  (mostly sequential) operation of certain func- tions or operating procedures is explained. To illustrate these operations, schematic rep- resentations of an truck are used. NOTE These schematic representations do not rep- resent the design state of the documented truck.
Page 25: Environmental Considerations
Introduction Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck.
Page 26 Introduction Environmental considerations 18 5091 801 1525 EN - 12/2022 - 06...
Page 27: Safety
Safety...
Page 28: Safety Regulations
Safety Safety regulations Safety regulations Recycling of lubricants, oils and batteries These operating instructions, which come with ● the truck, must be communicated to all those Residual risks. ● concerned and in particular to personnel re- Care is recommended both for the user and sponsible for maintenance and driving.
Page 29: Definition Of Terms Used For Responsible Persons
Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who operates the truck or on whose authority the truck is used. The operating company must ensure that the truck is only used for its proper purpose and in compliance with the safety regulations set out...
Page 30: Drivers
Safety Definition of terms used for responsible persons Drivers The driver must: This truck may only be driven by suitable per- sons who are at least 18 years of age, have have read and understood the operating ● been trained in driving, have demonstrated manual their skills in driving and handling loads to the have familiarised himself with safe opera-...
Page 31: Basic Principles For Safe Operation
Safety Basic principles for safe operation Basic principles for safe operation Insurance cover on company premises The company premises are very often restric- ted public traffic areas. NOTE It is advisable to review the operational lia- bility insurance so that insurance covers the truck with respect to third parties in the event of damage caused in restricted public traffic areas.
Page 32: Warning Regarding Non-Original Parts
We recommend that you obtain approval from the by STILL. manufacturer and, if applicable, from the relevant regulatory authorities before installing such parts. The manufacturer accepts no liability for any damage caused by the use of non-original parts and non-orig- inal accessories.
Page 33: Wheels And Tyres
Safety Basic principles for safe operation Wheels and tyres DANGER Risk to stability! Failure to observe the following information and in- structions can lead to a loss of stability. The truck may tip over — risk of accident! The following factors can lead to a loss of stability and are therefore prohibited: Wheels not approved by the manufacturer ●...
Page 34: Residual Risks
Safety Residual risks Residual risks Residual dangers, residual risks Human error resulting from failure to ob- Despite careful working and compliance with ● serve the safety regulations, standards and regulations, the occurrence of other risks when using the truck cannot be Unrepaired damage or defective and worn ●...
Page 35 Safety Residual risks use the truck correctly and without the risk of accidents. 5091 801 1525 EN - 12/2022 - 06 27...
Page 36: Overview Of Hazards And Countermeasures
Safety Residual risks Overview of hazards and countermeasures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
Page 37 Safety Residual risks Hazard Course of action Check note Notes √ done - Not applicable Impermissible usage Provide operating in- German Ordinance on (improper usage) structions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of in- German Ordinance on struction to driver Industrial Safety and...
Page 38: Danger To Employees
Safety Residual risks Hazard Course of action Check note Notes √ done - Not applicable DGUV rule 113-001 and observe the oper- ating instructions When operating driverless transport systems Roadway quality inad- Clean/clear roadways German Ordinance on equate Industrial Safety and Health (BetrSichV) Loading equipment in- Reposition load on pal-...
Page 39 Safety Residual risks The design and equipment of the truck comply with the standards and directives required for CE conformity. The design and equipment al- so comply with the standards and directives necessary for the UKCA compliance that is required in the United Kingdom. The design and equipment are therefore not part of the required scope of the hazard assessment.
Page 40: Safety Tests
Safety Safety tests Safety tests Carrying out regular inspections  on the truck The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, the technical condi- tion of the truck must be completely tested with regard to accident safety.
Page 41 Safety Safety tests The exact procedure for this insulation testing is described in the workshop manual for this truck. NOTE The truck's electrical system and drive batter- ies must be checked separately. Test values for the drive battery Recommended Nominal volt- Component Measurements Test values...
Page 42: Safety Regulations For Handling Consumables
Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.
Page 43: Hydraulic Fluid
Safety Safety regulations for operating mode drive Hydraulic fluid WARNING ENVIRONMENT NOTE During operation of the truck, hydraulic fluids are pressurised and are hazardous Hydraulic fluid is a water-polluting substance! to your health. Always store hydraulic fluid in containers com- –...
Page 44 Safety Safety regulations for operating mode drive Action to take in the event of truck tip- emergencies), rapid U-turns and overtaking at dangerous or blind spots is not permitted. over The maximum permitted driveway incline with If the truck is in danger of tipping over, the fully lowered platform is 5% (with load) / 8% operator should not jump out of the truck.
Page 45 Safety Safety regulations for operating mode drive Human vibration measurement the operator long term health problems. The European 2002/44/EC/Vibration operator di- Vibrations that affect the operator over the rective has therefore been established to pro- course of the day are known as human vibra- tect operators.
Page 46: Battery Safety
Safety Battery Safety Battery Safety WARNING Batteries contain dissolved sulfuric acid, which is poisonous and caustic. Batteries also can produce explosive gases. Remain aware of the following information: Remove any metal rings, bracelets, bands, ● or other jewelry before working with or near batteries or electrical components.
Page 47: Platform Safety
Safety Platform safety CAUTION The EMC regulations for the truck must be observed. When replacing truck components ts for repair the protective EMC components must be installed and connected again. Platform safety DANGER – Climbing on the platform and stepping down from the platform.
Page 48 Safety Platform safety SAFETY FUNCTION OF THE GATE  The gates must be closed before you can lift or drive, the gates are kept closed while you are lifted. Don't try to force the gates to open while you are lifted. STAY CLOSE TO YOUR WORK ...
Page 49: Be A Safe Operator
Safety Be a safe operator Be a safe operator DRIVE CAUTIOUSLY, BE ALERT Keep your entire body inside the operator  area, no matter how slow the vehicle is mov- ing. A hand or foot caught between the vehicle and a solid object will be crushed or even cut off.
Page 50 Safety Be a safe operator Make sure you have a clear view in the di-  rection you're traveling. Look where you're go- ing and slow down in congested areas. Slow down and be extra careful on wet or slippery floors.
Page 51 Safety Be a safe operator Be careful you don't pin or crush some- one. For example: Never drive your vehicle toward  anyone standing in front of a fixed object. Nev- er allow passengers anywhere on your vehi- cle. Make certain the area around and under you is clear of people before lowering or traveling.
Page 52 Safety Be a safe operator Watch out for front end swing while turning.  Don't let anyone drive your vehicle unless they are trained and authorized. AVOlD FALLS AND TIPOVERS Stay away from the edge of docks and drop-  offs.
Page 53 Safety Be a safe operator Watch where you're going. Always check that  your path is clear of debris, overhead obstruc- tions or holes in the floor that could cause your vehicle to tip over. THERE IS NO SAFE PLACE FOR PASSENGERS Never allow anyone to stand or ride anywhere on your vehicle.
Page 54 Safety Be a safe operator FALLS ARE VERY SERIOUS ACCI- DENTS Keep the gates closed when you are elevated.  The gates are blocked when elevated. Do not try to force them to open. Don't climb on any part of the platform. Never add anything to the platform to stand or climb on.
Page 55 Safety Be a safe operator KEEP YOUR VEHICLE UNDER CON- TROL Do not drive on ramps and grades if the plat-  form is not fully lowered. The maximum per- mitted slope with fully lowered platform is 5% (with load) / 8% unloaded. THIS PLATFORM IS NOT INSULATED You could be burned or even killed if you or ...
Page 56 Safety Be a safe operator 48 5091 801 1525 EN - 12/2022 - 06...
Page 57: Overview
Overview...
Page 58: General View
Overview General view General view Control panel Battery Controller Chassis Storage table Load wheels Blue lamp Hydraulic pump Drive wheel Driving lamp Controller assembly Lift platform Caster Safety Gates Emergency operation area Load tray Charger socket 50 5091 801 1525 EN - 12/2022 - 06...
Page 59: Control Elements
Overview Control elements Control elements Control panel Display unit Key switch "Lifting" button Emergency stop switch "Lowering" button Travel switch "Horn" button Right dead man switch "Lifting" button Sensor switch "Lowering" button Steering wheel 5091 801 1525 EN - 12/2022 - 06 51...
Page 60 Overview Control elements Item Control / Display Function Operating information and Display unit warning message display. "Lifting" button Lift the storage table. "Lowering" button Lower the storage table. "Horn" button Activates the horn. "Lifting" button Lift the lift platform. "Lowering" button Lower the lift platform.
Page 61 Overview Control elements Emergency operation area LED Lamp "Lifting" button Emergency stop switch cover "Lowering" button screw Low control NOTE Unscrew the screw (39), remove the cover (38). “Lowering” button, “Lower”and “Lifting” button will show up. These controls are not for the operator but only for trained and au- thorized service technicians.
Page 62: Display Unit
Overview Display unit Display unit Item Component Function The position of the drive wheel Steering signal is shown here. When the electricity is less than 10%, the lamp will illumi- Battery discharge indicator nate. Must prevent the battery from over discharging, please charge.
Page 63 Overview Display unit Always on, dead man switch opened. Working status signal Flashing, dead man switch closed, start timing. Normally displays the total working hours. Information display area If fault, displays the error code. See the following image and table: Error code ...
Page 64 Overview Display unit Light indicators Each light indicates the status of its corre- sponding switch, whether the switches are working normally can be judged from the sta- tus of the lights. For details, refer to the table below. Item Component Item Component Dead man switch and...
Page 65: Data Plates And Safety Labels
Overview Data plates and safety labels Data plates and safety labels Key switch label Capacity rating plate Nameplate Direction instruction label Importer label (only for UK) Control buttons instruction label Anti-pinch foot label Emergency lowering button label Anti-pinch hand label Information sign “This platform is not insula- Stand plate switch label ted”...
Page 66: Capacity Rating Plate
Overview Capacity rating plate Capacity rating plate  A: Driver’s weight ● B: Capacity of Storage table ● C: Capacity of additional storage table ● H: Maximum stand height ● Before loading, check that the loads are within the range permitted by the bearing capacity. 58 5091 801 1525 EN - 12/2022 - ...
Page 67: Operation
Operation...
Page 68: Safety Regulations For The Operation Of Truck
● truck. It is forbidden to carry passengers or lift warning must be sounded with sufficient no- personnel. tice. If unauthorized personnel are still within the ● hazardous area the truck shall be brought WARNING to a halt immediately. No more than one person shall occupy this platform! Don't use the truck for towing，...
Page 69: Checks Before First Use
Operation Checks before first use Checks before first use Carried   Check whether the truck is complete. Install the battery if necessary, do not damage battery cable. Charge the battery. Check the hydraulic oil level. ...
Page 70: Daily Checks Before Use
Operation Daily checks before use Daily checks before use – Visually inspect the entire truck (in particu- – Test the safety gates. lar wheels and storage table) for obvious – Test the service and parking brake. damage. – Check the operation of the brake. –...
Page 71: Daily Check Of The Micro Switch Setting
Operation Daily check of the micro switch setting Daily check of the micro switch setting – Turn on the key switch.  – Without operation the light indicators 1, 7, 10 must be on. – Operate the lifting switch, with the storage table lifted to the top position.
Page 72: Drive Operations
Operation Drive operations Drive operations Instructions Travel routes and work areas and the vehicle in front and must be in con- trol of the multi function vehicle at all times. Only use lanes and routes specifically desig- Abrupt stopping (except in emergencies), rap- nated for multi function vehicle traffic.
Page 73: Driving, Steering
Operation Drive operations CAUTION It is forbidden to operate the truck with more than one person on the operator platform. Requirements – Operator platform is fully lowered. – The truck braked to a halt. Procedure – Open the operator platform safety gates (1) ...
Page 74: Braking
Operation Drive operations The travel speed is governed by the speed mode. NOTE If you wear very black jacket or gloves, the sensor switch may not recognize the arm and stop driving. Please use slightly lighter clothes and try again. NOTE The trucks must be started up in sequence, otherwise the trucks can not run normally.
Page 75: Lifting, Lowering
Operation Drive operations Reverse braking With the emergency brake – While the vehicle is travelling, press the – Press the emergency stop switch. travel switch into the opposite travel direc- The vehicle brakes until it comes to a halt. tion and the vehicle decelerates. –...
Page 76 Operation Drive operations – Press the "Lifting" button(1), The platform is  raised. Lowering – Press the "Lowering" button(2), The plat- form is lowered. CAUTION Before a load can be placed, the driver must ensure that the picking location is suitable for storing the load (size and capacity).
Page 77: Emergency Lowering
Operation Emergency Lowering Emergency Lowering Emergency Lowering The lift platform can be lowered using the emergency lowering function even if the elec- tronics has failed or the power is off. – The truck is parked securely.(See Parking  the truck securely). –...
Page 78 Operation Emergency Lowering – Pull out the wrench (4) on the frame;  – Remove the plate (1).  – Release the button(2) on the head of valve. – Press the emergency lowering switch(3), anticlockwise rotation of valve. Release emergency lowering valve. The lift platform is lowered slowly.
Page 79: Picking Up A Load
Operation Picking up a load Picking up a load  – Open the safety gates. – Go onto the operator platform. – Close the safety gates. – Turn the emergency stop switch to unlock it. – Insert the key in the key switch and turn it to the right.
Page 80: Transporting The Truck
Operation Transporting the truck WARNING Do not park the multi function vehicle on a slope. The lift platform must always be lowered to the ground. Transporting the truck WARNING Accidental movement during transport. Improper fastening of the truck during transport can result in serious accidents.
Page 81 Operation Transporting the truck – Determine individual weights by reading the nameplate of the industrial truck. – The unit weights are added to give the total actual weight of the industrial truck. Net weight (1) + Max. permissible battery weight (2) + Ballast weight (variant) (3) + Net weight of attachment (variant) + 100 kg allowance for driver...
Page 82 Operation Transporting the truck CAUTION Risk of damage to the battery male connector! If the battery male connector is disconnected while the key switch is switched on (under load), an arc will be produced. This can lead to erosion at the contacts, which considerably shortens the service life of the contacts.
Page 83 Operation Transporting the truck CAUTION Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting. Lifting and transporting the industrial truck DANGER If the raised industrial truck swings in an uncontrol- led manner, it may crush people.
Page 84: Operating The Multi Function Vehicle Without Its Own Drive System
Operation Operating the multi function vehicle without its own drive system Operating the multi function  vehicle without its own drive system This operating mode is not permitted when negotiating inclines and gradients. If the mul- ti function vehicle has to be moved after a failure has rendered it immobile, proceed as follows: –...
Page 85: Lithium Battery
Operation Lithium battery Lithium battery Safety regulations for handling lithium batteries The truck must be parked and kept safe be- fore any operations on batteries are under taken. Only trained and authorized personnel are permitted to charge, service and replace the batteries.
Page 86 Operation Lithium battery Charging Procedure – The battery is charged with an internal charger. – Park the truck in the designated charging area. – Pull the charger cord (2) from the charg-  er socket of truck and examine it for dam- age.
Page 87: Battery Removal And Installation
Operation Lithium battery Battery removal and installation Park the truck securely and turn off the power before removal and installation of the battery. WARNING – 1、The truck must be parked on level ground. To prevent short circuits, batteries with exposed ter- minals or connectors must be covered with a rub- ber mat.
Page 88: Battery Maintenance
Operation Lithium battery Battery maintenance Do not deep charge battery: Battery maintenance: – If you discharge the energy of battery com- The battery cell covers must be kept dry and pletely till the trucks do not move any more, clean. The terminals and cable shoes must you will shorten the life time of the battery.
Page 89: Lithium Battery Appendix
Operation Lithium battery appendix Lithium battery appendix Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery de- clares that: the lithium-ion battery conforms with the provisions of the following EU direc- tive 2014/30/EU in accordance with EN12895. These batteries has been certified according to EN 62619:2017 for safe use and according to UN38.3 for safe transport.
Page 90: Intended Use
Operation Lithium battery appendix Intended use – Operational application temperature 0° – Do not pull out the battery for emergen- C-40° C, humidity ＜ 80%. cy stopping, use instead the emergency switch. – Charging application temperature 5° C-40° – The truck shall not be used in a potentially explosive atmosphere or in an especially –...
Page 91: Identification Plates
Operation Lithium battery appendix Identification plates Nameplate Battery name Battery weight Battery model Nominal voltage Battery type Nominal energy in watt hours Serial number Recommended charge voltage Manufacturer Version No. Address Rated capacity Year of manufacture 5091 801 1525 EN - 12/2022 - 06 83...
Page 92 Operation Lithium battery appendix Warning Label Label 1 Label 3 Abide by the operation manual! No smoke and fire! ● ● All the operations related to the storage Avoid the existence of open fire, fiery metal ● ● battery must be implemented under the in- wire or sparks around the storage battery, struction of professionals! otherwise explosion or fire disaster may oc-...
Page 93: Dangers Of Faulty Or Scrapped Batteries
Operation Lithium battery appendix Label 4 Label 6 Explosion or fire disaster is likely to occur; Dangerous voltage! ● ● avoid short circuit! Avoid hot plugging! ● Keep the battery away from all fire sources, Notice: the metal part of the storage battery ●...
Page 94 Operation Lithium battery appendix For UN3480 Lithium Ion Batteries. Lithium Ion Batteries packed with Equipment or For UN3481 Lithium batteries built into Equipment. Shipping faulty batteries WARNING To transport these faulty lithium-ion batteries, Do not pack higher than 1.2 m above the floor of the container and secure properly.
Page 95: Instructions For Disposal
Operation Lithium battery appendix Instructions for disposal  – Lithium ion batteries must be disposed of in accordance with the relevant environmental protection regulations. – Used cells and batteries are recyclable eco- nomic goods. In accordance with the mark showing a crossed rubbish bin, these bat- teries may not be disposed of as domestic waste.
Page 96: Maintenance
Operation Lithium battery appendix dealer or after-sales service department of the the polarity identification before installation, company to obtain professional technical sup- please stop using the battery immediately port. and contact the aftersales service depart- ment to replace the battery or obtain other –...
Page 97 Operation Lithium battery appendix by the BMS and to ensure that the battery – Check the insulation resistance between will not be overcharged (once a month). the battery pack and the vehicle body to ensure that the resistance value meets the –...
Page 98 Operation Lithium battery appendix 90 5091 801 1525 EN - 12/2022 - 06...
Page 99 Maintenance...
Page 100: Maintenance
Maintenance Operational safety and environmental protection Operational safety and environmental protection The servicing and inspection operations of in accordance with the applicable en- ● contained in this chapter must be performed vironmental protection regulations. For oil in accordance with the intervals indicated in changes, the oil service of the manufacturer the service checklists.
Page 101: Maintenance Safety Regulation
Maintenance Maintenance Safety Regulation Maintenance Safety Regulation Servicing and maintenance personnel Only qualified and authorised personnel are and the effectiveness of the protective devices allowed to perform maintenance work. Regu- in accordance with technical conventions and lar safety checks and checks after unusual the principles for testing trucks.
Page 102: Settings
Maintenance Servicing and inspection truck must also be powered down by removing the battery plug. Settings When repairing or replacing hydraulic, elec- tric or electronic components or assemblies, always note the truck specific settings. Hydraulic hoses The hoses must be replaced every six years. When replacing hydraulic components, also replace the hoses in the hydraulic system.
Page 103: 1000-Hour Service Plan
Maintenance 1000-hour service plan 1000-hour service plan At operating hours Carried 1000 3000 5000 7000 9000 11000 13000 15000 17000 19000   Maintenance precautions Specific maintenance intervals depend on the consumables used, driving habits and the work environment, but servicing should be carried out at least every 1000 hours or every 6 months.
Page 104 Maintenance 1000-hour service plan At operating hours Carried 1000 3000 5000 7000 9000 11000 13000 15000 17000 19000   Visually inspect battery plug. Check battery cable connections are secure, grease terminals if necessary. ...
Page 105: 2000-Hour Service Plan
Maintenance 2000-hour service plan 2000-hour service plan At operating hours Carried 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000   Maintenance precautions Specific maintenance intervals depend on the consumables used, driving habits and the work environment, but servicing should be carried out at least every 2000 hours or every 12months.
Page 106: Maintenance Work
Maintenance Maintenance work Maintenance work Lubrication points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix differ- ent types and specifications of lubricants with each other (except for those can be mixed under clear statement).
Page 107 Maintenance Maintenance work Table 1 Lubricants: Code Type Specification Amount Position Anti-wear hydraulic L-HM32 4L ( Max height Low temperature Hydraulic System 2950mm) anti-wear System L-HV32 hydraulic oil (cold storage) Grease Grease (MoS2) 100g Gearbox Sliding surface 5091 801 1525 EN - 12/2022 - 06 99...
Page 108: Prepare The Truck For Maintenance And Repairs
Maintenance Maintenance work Table 2 Sliding surface Lubrication Table: Code Position Steel channel and rollers Steering gear Large chain gear Chains Storage table rollers Caster Load wheels Prepare the truck for maintenance and repairs All necessary safety measures must be taken –...
Page 109: Replacing The Drive Wheel
Maintenance Maintenance work Replacing the drive wheel The wheel bolts must be tightened in a diago- nal sequence. CAUTION The drive wheel must only be replaced by authorized service personnel. Wheel bolts tightening torque NOTE The owner must check the wheel bolts and re-tighten if necessary.
Page 110: How To Add Grease
NOTE You can lift again after you have finished add- ing the oil. You must continue checking the hydraulic oil level if there is still a banging noise. NOTE Only use hydraulic oil that meets the specifica- tions.Refer to "Lubricants Points".
Page 111: Changing Electrical Fuses
Maintenance Maintenance work Changing electrical fuses  – Prepare the truck for maintenance and re- pairs. NOTE Please see section: "Parking the multi function vehicle securely". NOTE Please see section: "Prepare the truck for maintenance and repairs". – Open the cover. –...
Page 112: Decommissioning The Truck
Maintenance Decommissioning the truck – The operator platform should not lower due  to the loaded lower cut-off (1). If the lower cut-off is defective, decomission the truck and inform the supervisor immediately. Decommissioning the truck If the truck is to be decommissioned for a long –...
Page 113: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents
Maintenance Safety checks to be performed at regular intervals and following any unusual incidents – Follow the daily checklist. contacts of the operating controls by applying contact spray repeatedly. If there are switching problems in the electrical system, apply contact spray to the exposed Perform several brake tests immediately after contacts and remove any oxide layers on the recommissioning the truck.
Page 114: Troubleshooting
Maintenance Troubleshooting Troubleshooting This chapter is designed to help the user iden- tify and rectify basic faults or the results of incorrect operation. When locating a fault, pro- ceed in the order shown in the table. If the fault cannot be rectified after carrying out the remedial procedure, notify the manu- facturer ’...
Page 115: Technical Data
Technical data...
Page 116: Technical Datasheet
Technical data Technical datasheet Technical datasheet 108 5091 801 1525 EN - 12/2022 - 06...
Page 117 Technical data Technical datasheet Characteristics Manufacturer STILL Model designation OCV 01 Power unit: Battery, diesel, gasoline, LPG Battery Order Pick- Operation Q1 (kg) Nominal loading capacity Q2 (kg) Q3 (kg) Wheelbase y (mm) 1095 Weight ...
Page 118: Eco-Design Requirements For Electric Motors And Variable Speed Drives
Technical data Eco-design requirements for electric motors and variable speed drives 4.21 Overall width b1 / b2 [mm] 4.32 Ground clearance with load, center of wheelbase m2 [mm] 4.35 Turning radius Wa [mm] 1260 Performance Travel speed, with/without load(H:0-500mm) [km/h] 6/6.5 Travel speed,with/without load(H:500-1000mm)
Page 119 Technical data Eco-design requirements for electric motors and variable speed drives All variable speed drives in this industrial truck are exempt from Regulation (EU) 2019/1781 because these variable speed drives do not meet the description given in Article 2 "Scope", Item (1) (b). 5091 801 1525 EN - 12/2022 - 06 111...
Page 120 Technical data Eco-design requirements for electric motors and variable speed drives 112 5091 801 1525 EN - 12/2022 - 06...
Page 121 Index Disposal Battery......Accessories......82 Components.
Page 122 Index Lifting......93 Safety checks to be performed at regular intervals and following any unusual inci- Lifting, Lowering.
Page 124 STILL GmbH 5091 801 1525 EN - 12/2022 - 06...

Still OCV 01 Original Instructions Manual

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