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Bundguard 5
Installation and Operation Manual
Andel Limited
Unit 1 Dodworth Business Park South,
Upper Cliffe Road,
Dodworth,
Barnsley
S75 3SP
Tel +44 (0) 1484 845000
Fax +44 (0) 1484 845222
www.andel.co.uk
Bundguard 5 12.01.2022 Rev.4
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Summary of Contents for Andel Bundguard 5

  • Page 1 Bundguard 5 Installation and Operation Manual Andel Limited Unit 1 Dodworth Business Park South, Upper Cliffe Road, Dodworth, Barnsley S75 3SP Tel +44 (0) 1484 845000 Fax +44 (0) 1484 845222 www.andel.co.uk Bundguard 5 12.01.2022 Rev.4...
  • Page 2: Table Of Contents

    4.1.6 View Current (pump current reading) ..............14 4.1.7 Setting Overcurrent Trip ..................14 4.1.8 Setting Pump Switching Delay ................15 4.1.9 MODBUS......................15 4.1.10 Floating Paint Values ..................15 4.1.10.1 Registers ....................... 16 4.1.10.2 Discrete inputs ....................16 Bundguard 5 12.01.2022 Rev.4...
  • Page 3 4.1.11.2 Operator name....................23 5.Technical Specification ..................23 Thank you for selecting the Bundguard 5. This manual provides safety, installation, and operation information. Please, read before installing or operating the unit and retain for future reference. Bundguard 5 12.01.2022 Rev.4...
  • Page 4: Important Safety Instructions

    The BundGuard control panel must be provided with an Earth (Ground) to ensure correct and safe operation. If the panel is not correctly earthed (grounded), Andel Limited cannot guarantee correct operation of the system. Warning: connection of peripherals should only be carried out once the mains supply has been isolated by breaking the RCD contactor.
  • Page 5: Introduction

    The Andel BundGuard Issue 5 is a tried and tested fully automatic bund dewatering system, which discriminates between oil and water. It continuously monitors the levels of rainwater and oil collecting in the bund.
  • Page 6: Available Models

    LCD menu system Textual alarms Capability for 2 pumps Filter back-pressure monitoring support Outlet water meter support Pump current monitoring Auto changeover Over-current disable Battery backup Mains Alert(Common alarm mains switch output) MODBUS RTU interface SMS alarm forwarding Bundguard 5 12.01.2022 Rev.4...
  • Page 7: Alarms

    None Pump 1 has exceeded a pre-set threshold 3 times and is now disabled from use. Pump2 >Cur Disab none none Pump 1 has exceeded a pre-set threshold 3 times and is now disabled from use. Bundguard 5 12.01.2022 Rev.4...
  • Page 8: Control Panel

    1 second on any system monitoring this output is recommended. In addition to the LED indicators listed above the unit also has an LCD screen which gives further alarm details and system information. When no alarms are active the number of pump operation is displayed. Bundguard 5 12.01.2022 Rev.4...
  • Page 9: Bundguard Issue 3A Sensor / Pumps Unit

    600mm x 600mm x 600mm sump (which is the minimum recommended size for the sump) A 5m length of reinforced 25mm rubber discharge hose is provided with the system along with necessary fixings. Figure 3 BG Issue 3A Sensor Details. Bundguard 5 12.01.2022 Rev.4...
  • Page 10: Sensor Unit

    2.3.2.3 Fixing Kit The system is supplied with a fixing kit which includes all necessary fixing and glands for installation. An anti-syphon device is supplied in the fixing kit for fitting in-line into the discharge hose. Bundguard 5 12.01.2022 Rev.4 10...
  • Page 11: Installation

    The arrows moulded into the body of the anti- syphon device should point in the direction of the outflow (away from the pump). ! The anti-syphon device must not be located inside the bund. Bundguard 5 12.01.2022 Rev.4 11...
  • Page 12: Panel & Sensor Connections

    Control panel signal ground +12V Control panel signal +12V Pressure 1 input Pressure 1 sensor 4-20mA or switched input Pressure 2 input Pressure 2 sensor 4-20mA or switched input Flow input Flow rate sensor 4-20mA input Bundguard 5 12.01.2022 Rev.4 12...
  • Page 13: System Setup

    Network Status Network status Operator name Name of mobile operator Menu 6/7 - History View event history 1 to144(max) events Menu 8/8 - Info Serial Number Panel serial number Debug code Debug code (for fault finding) Bundguard 5 12.01.2022 Rev.4 13...
  • Page 14: Installer Menu Operation

    The pump drawing the abnormal amount of current will automatically be shut off and started again after a 5 second delay. If this cycle executes 3 times consecutively, the pump will be disabled until the next time the BundGuard is power-cycled. (Option 1 and above). Bundguard 5 12.01.2022 Rev.4 14...
  • Page 15: Setting Pump Switching Delay

    Floating point values are stored in a little-endian format across two 16-bit MODBUS register locations. The data structure for how floating-point values are formatted within these two register values is shown below. Sign Exponent Fraction MODBUS data [1] MODBUS data [0] Bundguard 5 12.01.2022 Rev.4 15...
  • Page 16: Registers

    Auto changeover enabled when set Mains alert Mains alert relay enabled when set GSM configured GSM has a valid forwarding number assigned when set MODBUS protocol MODBUS is communicated via RS485 when set and RS232 when reset Bundguard 5 12.01.2022 Rev.4 16...
  • Page 17: Input Registers

    BundGuard. This value can be up to and including 144. A data field is not required in the request for the event count number but is provided in the response. Bundguard 5 12.01.2022 Rev.4 17...
  • Page 18: Request

    This function will not execute or respond when received addressed to the broadcast (address == 0x00) Field Name Total Data type bytes Address ID Unsigned integer Function code (0d66/0x42) Unsigned integer Event number Unsigned integer Checksum Bundguard 5 12.01.2022 Rev.4 18...
  • Page 19: Response

    The BundGuard lost mains (and battery, if installed) power Unit powered OFF The BundGuard was powered up by mains or battery power Unit powered ON The on-board processor was reset (processor resets itself automatically on Processor reset power up) Bundguard 5 12.01.2022 Rev.4 19...
  • Page 20: Error

    Checksum 4.1.10.15 Pressure monitoring (External Filter) The pressure monitoring is used when an external filter is fitted to the pump outlet suck as Andel’s FilterSepta unit. Pressure monitoring is only configured from the Installer menu system. The options available for...
  • Page 21: Flow Metering

    Power was lost at 01/01/70 00:00 Pump $PUMPNUM has been $NAME alarm and resumed recently at 01/01/70 permanently disabled due to 3 occurred 00:00 consecutive over-current alarms $DETAIL Serial#0000000000 Serial#0000000000 Serial#0000000000 Andel Ltd. BundGuard Andel Ltd. BundGuard Andel Ltd. BundGuard Bundguard 5 12.01.2022 Rev.4 21...
  • Page 22: Sim Inserted

    Denied service is shown when the operator refuses to authenticate the SIM card or module onto their network. There are many reasons this may happen. A new un-authenticated SIM card is a likely culprit for this error message. Bundguard 5 12.01.2022 Rev.4 22...
  • Page 23: Operator Name

    Height 555mm, Width 180mm, Depth 230mm Relay Ratings Mains Fail 220VDC @ 0.1Amps System Fault 220VDC @ 0.1Amps High Water 220VDC @ 0.1Amps High Oil 220VDC @ 0.1Amps Pump 2 Disable 220VDC @ 0.1Amps Pump 1 Disable 220VDC @ 0.1Amps Bundguard 5 12.01.2022 Rev.4 23...

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