TIL AMS-6000 Maintenance Manual
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TIL AMS-6000 Maintenance Manual

Audio mode selector
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AMS-6000
AUDIO MODE SELECTOR
MAINTENANCE MANUAL
TiL Document No. 10RE427
Revision N/C
NOVEMBER 2012
Technisonic Industries Limited
240 Traders Boulevard, Mississauga, Ontario L4Z 1W7
Tel: (905) 890-2113 Fax: (905) 890-5338
www.til.ca
Copyright by Technisonic Industries Limited. All rights reserved.

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  • Page 1 AMS-6000 AUDIO MODE SELECTOR MAINTENANCE MANUAL TiL Document No. 10RE427 Revision N/C NOVEMBER 2012 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca Copyright by Technisonic Industries Limited. All rights reserved.
  • Page 3 REVISION HISTORY [ 10RE427 ] SECTION EDITED DESCRIPTION DATE PAGE Original Issue NOV 2012 F.M.
  • Page 5 The current software version is AMS5 from the date when this manual was printed. However, for the latest software release, refer to the publication list under AMS-6000 for the software / firmware history index (login required).
  • Page 6 Changes or modifications not expressly approved by Technisonic Industries could void the user’s authority to operate the equipment. This manual is designed to provide information about the AMS-6000. Every effort has been made to make this manual as complete and accurate as possible.

  • Page 7: Table Of Contents

    SECTION 2 TROUBLESHOOTING AND MODULE REPLACEMENT INTRODUCTION ..................... ISOLATING PROBLEMS TO MODULES .............. MODULES REPLACEMENT PROCEDURE ............. 2.2.1 Disassembling the AMS-6000 Unit ..............2.2.2 Removing the Front Panel Face Plate .............. 2.2.3 Removing the Front Panel Chassis Plate ............2.2.4 Removing the Chassis Screws and Chassis (Cover) ...........

  • Page 8: Section Title Page

    Parts List Enclosed in this Section ..............PARTS LIST SECTION Parts List ......................APPENDICES FOR THE AMS-6000 AUDIO MODE SELECTOR Doc # SHI-14-01 AMS-6000 P/N 031220-x SOFTWARE/FIRMWARE HISTORY INDEX Doc # 036357 AMS-6000 FINAL TEST PROCEDURE Doc # 036358 AMS-6000 TEST DATA SHEET AMS-6000 Maintenance Manual...
  • Page 9 Front Panel Connectors ................. AMS-6000 Audio Mode Selector – Configuration Overview ....... AMS-6000 Reference Table Schematic & Component Layout Sectioned by Modules Index of Parts List Enclosed for the AMS-6000 ..........Assembly Listing for the AMS-6000 Audio Mode Selector .........
  • Page 10 Figure # Title Section AMS-6000 AUDIO MODE SELECTOR FINAL ASSEMBLY AMS-6000 Audio Mode Selector - Exploded View of Modules #032781 ....4A AMS-6000 Audio Mode Selector - Block Diagram ..........4A Microcontroller (MCU) P/N 033583-1 4.1.0 Microcontroller (MCU) - Block Diagram ............4-A1 4.1.1...
  • Page 11 6000 front panel. In the "single radio" mode, the transmit selection/indication functions for each band are enabled by push buttons on the face panel of the AMS-6000 with an LED confirming the selected band. Inasmuch as the TDFM-600/6000 can only display information regarding a single band at any given time, the AMS-6000 will enhance operator awareness by providing receive indication on up to three bands simultaneously.

  • Page 12: Ams-6000 Overview

    FIGURE 1.1 AMS-6000 – Block Diagram 1.1.2 AMS-6000 Modules The AMS-6000 Audio Mode Selector - Internal Modules can be seen in Figure 1.2 below. The AMS-6000 assembly breakdown is described below. Final Assembly:...
  • Page 13 TECHNISONIC INDUSTRIES LIMITED www.til.ca FIGURE 1.2 AMS-6000 Audio Mode Selector - Internal Modules AMS-6000 Maintenance Manual TiL 10RE427...

  • Page 14: Microcontroller (Mcu) Board

    TECHNISONIC INDUSTRIES LIMITED www.til.ca MICROCONTROLLER (MCU) BOARD The AMS-6000 MCU Part Number P/N 033583-1 Refer to: The MCU board, Schematic Diagram, Figure 4.1.1 The MCU board controls the Audio Mode Selector unit and has major components as shown in the functional schematic block diagram Figure 1.3. The board can be divided into five sections: the MBU Power Supply, MCU control, Rx Audio/Monitor, Tx Audio, and PTT Signal.

  • Page 15: The Mcu (Microcontroller)

    1.2.3 The MCU (Microcontroller) Microcontroller U1 is at the core of the AMS-6000. It scans the toggled position of the front panel buttons and sets the analog switches to route the receive and transmit audio, and sets the front panel LED annunciators accordingly. It also scans the PTT input line and keys the selected transmitter and illuminates the appropriate TX annunciator when the PTT button is depressed.

  • Page 16: Front Panel Assembly

    The Riser board is solder-mounted on the Front Panel board. This front panel connector is provided on the AMS-6000 which allows for operating channel information for up to 255 channels per band to be downloaded from a PC. The same connector supports encryption key loading for any or all of the TDFM-600/6000 transceiver modules which have encryption options installed.
  • Page 17 TECHNISONIC INDUSTRIES LIMITED www.til.ca FIGURE 1.3 AMS-6000 MCU Block Diagram AMS-6000 Maintenance Manual TiL 10RE427...

  • Page 18: Troubleshooting And Module Replacement

    Technisonic AMS-6000 Audio Mode Selector. ISOLATING PROBLEMS TO MODULES The AMS-6000 here is broken into four (4) module assemblies internally (see Figure 2.2). These modules are combined to create a complete unit. If the unit fails to operate correctly, the repair philosophy is to isolate the problem to one of the modules. This allows the module to be replaced quickly and the unit returned back into service.
  • Page 19 MODULE REPLACEMENT PROCEDURE – continued 2.2.1 Disassembling the AMS-6000 Unit The following sections describe the AMS-6000 disassembly process. The complete unit is shown in Figures 2.2.1A, 2.2.1B, 2.2.1C and 2.2.1D. FIGURE 2.2.1A AMS-6000 Front View FIGURE 2.2.1B AMS-6000 Back View FIGURE 2.2.1C AMS-6000 Side Views...
  • Page 20 MODULE REPLACEMENT PROCEDURE – continued 2.2.2 Removing the AMS-6000 Chassis Cover Remove the seven 7 4-40 x 3/16” Flat Phil screws holding the chassis cover (top) labeled as A1 through A7. See Figures 2.2.2A. Gently remove chassis cover. See Figures 2.2.2B.
  • Page 21 FIGURE 2.2.3A Removing the Front Panel Face Plate Place the AMS-6000 face down, slowly separate the Front Panel Face Plate from chassis plate carefully so that the 6 light pipes do not detach and fall out. See Figure 2.2.3B.
  • Page 22 TECHNISONIC INDUSTRIES LIMITED www.til.ca MODULE REPLACEMENT PROCEDURE – continued Lighting Insulating foam PN 038632 Green Filter film PN 037350 FIGURE 2.2.3C Front Panel Face Plate and Green Filter Film AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 23 Remove the 4 Jack screws MCU (J1 and J2) labeled as A, B, C, D. (PN 7228). See Figure 2.2.4A. PN 7228 Jack screws J2 (15-pin) and J1 (37-pin) FIGURE 2.2.4A Removing the 4 Jack Screws AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 24 Remove flange screws of U4 and U5 from side of lower chassis. See Figure 2.2.4B. 2 4-40 x 1/4" 100° Flat Phil screws. 2 #4 lockwashers. 2 #4 Small OD nuts. FIGURE 2.2.4B The MCU Mounting Screws Shown AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 25 4 4-40 x 1/4" Pan Phil screws at the front mounting holes and J2. 2 4-40 x 5/16" screws at J1. 6 #4 lockwashers on all of the holes. FIGURE 2.2.4D Remaining Hardware Removed from MCU AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 26 MODULE REPLACEMENT PROCEDURE – continued The MCU Board assembly removed and set aside. See Figures 2.2.4E. FIGURE 2.2.4E MCU Removed (Top and Bottom View) The Main Chassis (bottom cover) set aside. See Figures 2.2.4F. FIGURE 2.2.4F Main Chassis Removed AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 27 2.2.5 Removing and Separating the Assemblies from the MCU: The Front Panel, PS2 Riser and the MCU boards shown below. See Figures 2.2.5A. FIGURE 2.2.5A Front Panel, PS2 Riser and the MCU boards FIGURE 2.2.5B MCU with Front Panel Board Removed AMS-6000 Maintenance Manual TiL 10RE427 2-10...
  • Page 28 The Front Panel board (JP4,5 &6) which is soldered on to the MCU. The Front Panel board contains. The PS2 Riser board which is soldered on to the Front Panel board (JP1 &2). 2.2.7 Miscellaneous Hardware Mounting flange of chassis: Dzus fasteners (2) AMS-6000 Maintenance Manual TiL 10RE427 2-11...
  • Page 29 POST REPAIR TESTING After any service is performed on the AMS-6000, you should perform a final test to ensure that the unit is operating within the specified parameters. If the unit does not operate according to these parameters, then the appropriate alignment procedures (if any) should be consulted.
  • Page 30 AMS-6000 Audio Mode Selector. 3.1.2 Documentation Required For operating the UUT refer to the Technisonic document: 03RE325 AMS-6000 Installation & Operating Instructions. See the publication list on the website for the latest version. Go to www.til.ca for details. AMS-6000 Maintenance Manual...
  • Page 31 Perform the Final Test after replacing any modules in the radio. PRODUCTION INSPECTION FINAL ACCEPTANCE PASS REPAIR TEMP BURN IN BURN IN CYCLE FINAL TEST PASS REPAIR FINAL INSPECTION & SHIPPING FIGURE 3.1 Production Test Sequence AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 32 SECTION 4 - SCHEMATICS INTRODUCTION This section contains a complete set of block diagrams, schematic diagrams and component layout (artwork) diagrams for the AMS-6000 Audio Mode Selector. Schematic diagrams are foldout illustrations. SECTION ORGANIZATION This section has been laid out by modules. Each module contains the schematic and component layout diagrams in descending revision order.
  • Page 33 AMS-6000 AUDIO MODE SELECTOR FINAL ASSEMBLY P/N 031220-1 MCU BOARD P/N 033583-1 FRONT PANEL BOARD P/N 033584-1 RISER BOARD P/N 033585-1 TABLE 4.1 AMS-6000 Remote Control Head – Configuration Overview FIGURE 4.1 AMS-6000 Exploded View - Internal Modules AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 34 TECHNISONIC INDUSTRIES LIMITED www.til.ca DRAWING INDEX TABLE 4.2 REFERENCE TABLE SCHEMATICS and COMPONENT LAYOUT SECTIONED by MODULES AMS-6000 Audio Mode Selector Final Assembly Parts List Page Assembly 031220-1 032780-1C Exploded View 032781 Fig. 4.0 Block Diagram Fig. 4.1 FINAL ASSEMBLY (P/N) 031220-1...
  • Page 35 039405 032779-1A 9381 9399 033585-1 4.1.3 035495 4.1.3a 039405 032779 9006 9055 DIAGRAMS SECTIONED BY MODULES Schematic diagrams are followed by their associated component layouts. - MCU Board - Front Panel Board - Riser Board AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 36 AMS-6000 Main Assembly Boards Schematics / Layout...
  • Page 37 Figure 4.0 AMS-6000 Audio Mode Selector – Exploded View...
  • Page 38 Figure 4.1 AMS-6000 Audio Mode Selector – Block Diagram...
  • Page 39 MCU Board Assembly...
  • Page 40 Figure 4.1.0 Microcontroller (MCU) Board - Block Diagram 4-A1...
  • Page 41 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev J, (Sheet 1 of 3) 4-A1...
  • Page 42 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev J, (Sheet 2 of 3) 4-A1...
  • Page 43 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev J, (Sheet 3 of 3) 4-A1...
  • Page 44 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev H, (Sheet 1 of 3) 4-A1...
  • Page 45 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev H, (Sheet 2 of 3) 4-A1...
  • Page 46 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev H, (Sheet 3 of 3) 4-A1...
  • Page 47 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev G, (Sheet 1 of 3) 4-A1...
  • Page 48 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev G, (Sheet 2 of 3) 4-A1...
  • Page 49 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev G, (Sheet 3 of 3) 4-A1...
  • Page 50 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev F, (Sheet 1 of 3) 4-A1...
  • Page 51 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev F, (Sheet 2 of 3) 4-A1...
  • Page 52 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev F, (Sheet 3 of 3) 4-A1...
  • Page 53 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev E, (Sheet 1 of 3) 4-A1...
  • Page 54 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev E, (Sheet 2 of 3) 4-A1...
  • Page 55 Figure 4.1.1 Microcontroller (MCU) Board - Schematic Diagram, Rev E, (Sheet 3 of 3) 4-A1...
  • Page 56 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.1a Microcontroller (MCU) - Component Layout, ASSY # 033583-1 LAYOUT 039403 (Rev. F), (Pg. 1 of 2) 4-A1...
  • Page 57 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.1a Microcontroller (MCU) - Component Layout, ASSY # 033583-1 LAYOUT 039403 (Rev. F), (Pg. 2 of 2) 4-A1...
  • Page 58 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.1a Microcontroller (MCU) - Component Layout, ASSY # 033583-1 LAYOUT 039403 (Rev. E), (Pg. 1 of 2) 4-A1...
  • Page 59 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.1a Microcontroller (MCU) - Component Layout, ASSY # 033583-1 LAYOUT 039403 (Rev. E), (Pg. 2 of 2) 4-A1...
  • Page 60 Front Panel Board Assembly...
  • Page 61 Figure 4.1.2 Front Panel Board - Schematic Diagram (Rev. A) 4-A2...
  • Page 62 Figure 4.1.2 Front Panel Board - Schematic Diagram 4-A2...
  • Page 63 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.2a Front Panel Board - Component Layout, ASSY # 033584-1 LAYOUT 039404 (Rev. C) Figure 4.1.2a Front Panel Board - Component Layout, ASSY # 033584-1 LAYOUT 039404 (Rev. C) 4-A2...
  • Page 64 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.2a Front Panel Board - Component Layout, ASSY # 033584-1 LAYOUT 039404 (Rev. B) Figure 4.1.2a Front Panel Board - Component Layout, ASSY # 033584-1 LAYOUT 039404 (Rev. B) 4-A2...
  • Page 65 PS2 Riser Board Assembly...
  • Page 66 Figure 4.1.3 PS2 Riser Board - Schematic Diagram 4-A3...
  • Page 67 TECHNISONIC INDUSTRIES LIMITED www.til.ca Figure 4.1.3a PS2 Riser Board - Component Layout, ASSY # 033585-1 LAYOUT 039405 , (Top) Figure 4.1.3a PS2 Riser Board - Component Layout, ASSY # 033585-1 LAYOUT 039405 , (Bottom) 4-A3...
  • Page 69 The Model AMS-6000 Audio Mode Selector consists of “four” modules inside the UNIT chassis, as shown in Figure 5.1. A visual breakdown of the AMS-6000’s internal modules (Family Tree) is shown in Figure 5.2. An index of parts list enclosed is provided in Table 5.1.
  • Page 70 MCU Board 033583-1 039403F Front Panel Board 033584-1 039404C 5-14 Riser Board 033585-1 039405 5-15 TABLE 5.1 Index of Parts List Enclosed for the AMS-6000 FIGURE 5.1 AMS-6000 Audio Mode Selector - Internal Module View AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 71 TECHNISONIC INDUSTRIES LIMITED www.til.ca AMS-6000 ASSEMBLY BREAKDOWN AMS-6000 FINAL ASSEMBLY ASSEMBLY 031220-1 PARTS LIST 032780-1 MCU BOARD ASSEMBLY 033583-1 PARTS LIST 032777-1 FRONT PANEL BOARD ASSEMBLY 033584-1 PARTS LIST 032778-1 RISER BOARD ASSEMBLY 033585-1 PARTS LIST 032779-1 AMS-6000 Maintenance Manual...
  • Page 72 TECHNISONIC INDUSTRIES LIMITED www.til.ca TABLE 5.2 ASSEMBLY LISTING FOR AMS-6000 AUDIO MODE SELECTOR P/N 031220-1 Final Assembly S/N FA nnnn Description Part No. Block Schematic Artwork Parts List AMS-6000 031220-1 032780-1 DESCRIPTION Block Schematic Artwork Parts List 035496 039403 032777-1...
  • Page 73 TECHNISONIC INDUSTRIES LIMITED www.til.ca FINAL ASSEMBLY Parts List 032780-1C USED ON: AMS-6000 AUDIO MODE SELECTOR FINAL ASSEMBLY ASSEMBLY No: 031220-1 DATE: JULY 2/03 ORIGINATOR: HUGH DUFF PARTS LIST No: 032780-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
  • Page 74 4-40, Nut, Small OD, S/S Nut 4-40, S/S, Small OD Washer #4 Split Washer, S/S No.4 Lockwasher S/S Jack Screw 4-40 Jack Screw 3/16" Keystone 7228 Screw 4-40, Pan Phil, S/S 5/16" 4-40x5/16" PP S/S AMS-6000 Maintenance Manual Sheet 2 of 2 TIL 10RE427...
  • Page 75 TECHNISONIC INDUSTRIES LIMITED www.til.ca MCU BOARD Parts List 032777-1L USED ON: AMS-6000 MAIN BOARD ASSEMBLY No: 033583-1 DATE: Mar. 28, 2008 ORIGINATOR: HUGH DUFF PARTS LIST No: 032777-1 Item Qty Reference Part Value Parameters Package Manu TiL Number Lot #...
  • Page 76 Panasonic ECJ-2FB1E105K C43,C47,C51 Capacitor 10uF, 35V Electrolytic, Aluminum Radial Nichicon UVR1V100MDD Capacitor 100uF, 25V Electrolytic, Aluminum Radial Kemet KME25VB101M16X11LL D1,D11 Diode 1A/600V Power Rectifier Motorola 1N4006 Diode Zener/Transorb Motorola 1.5KE36A D3,D4,D5,D6,D7,D8,D9, AMS-6000 Maintenance Manual Sheet 2 of 7 TIL 10RE427...
  • Page 77 Berg 69192-106 J4,J5,J6 Not Installed L1,L2 Inductor Toroid Inductor RL Comp. 957151 Fuse 2A, Miniature Miniature Little Fuse R451002 Q1,Q3,Q4,Q5,Q6,Q7,Q8,Q9, Q10,Q11,Q12,Q13,Q14,Q15 Q16,Q17,Q18 Transistor Motorola MMBT2222AL LT1 Transistor Hexfet, N-Channel Motorola MTD20P06HDL AMS-6000 Maintenance Manual Sheet 3 of 7 TIL 10RE427...
  • Page 78 1206 Dale CRCW1206 102 R3.R128 Resistor 5.6K 125mW/5% 1206 Dale CRCW1206 562 R4,R46 Resistor 1.5K 125mW/5% 1206 Dale CRCW 1206 152 R8,R14,R32,R47,R55,R65 R67,R107,R110,R112, R116,R117,R118,R119 Resistor 62.5mW/5% 0805 Dale CRCW0805 103 AMS-6000 Maintenance Manual Sheet 4 of 7 TIL 10RE427 5-10...
  • Page 79 Dale CRCW0805 105 Resistor 220k Metal Film, 125mW/5% 1206 Dale CRCW1206 224 Resistor 5.6k Metal Film, 62.5mW/5% 0805 Dale CRCW0805 562 Resistor 3.3R Metal Film, 125mW/5% 1206 Dale CRCW1206 3R3 AMS-6000 Maintenance Manual Sheet 5 of 7 TIL 10RE427 5-11...
  • Page 80 R75,R88,R99 Resistor 430 ohm Metal Film, 62.5mW/5% 0805 Dale CRCW0805 431 R129,R131,R132 Resistor Metal Film, 125mW/5% 1206 Dale CRCW1206 222 R130 Resistor 470K Metal Film, 62.5mW/5% 0805 Dale CRCW0805 474 AMS-6000 Maintenance Manual Sheet 6 of 7 TIL 10RE427 5-12...
  • Page 81 Low Noise National LM833D U9,U10 Op Amp MC33078 Low Noise National MC33078 TDA1013BU Philips TDA1013BU Audio Power Amp Fox / Crystal 16 MHz Raltron F3345R16.0000 MHz SW13 Switch C&K 1101M2S3CGE1 AMS-6000 Maintenance Manual Sheet 7 of 7 TIL 10RE427 5-13...
  • Page 82 TECHNISONIC INDUSTRIES LIMITED www.til.ca FRONT PANEL BOARD PARTS LIST 032778-1B USED ON: AMS-6000 FRONT PANEL BOARD ASSEMBLY ASSEMBLY No: 033584-1 DATE: JULY 2/03 ORIGINATOR: HUGH DUFF PARTS LIST No: 032778-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
  • Page 83 TECHNISONIC INDUSTRIES LIMITED www.til.ca PS2 RISER BOARD PARTS LIST 032779-1A USED ON: AMS-6000 PS2 RISER BOARD ASSEMBLY ASSEMBLY No: 033585-1 DATE: JULY 2/03 ORIGINATOR: HUGH DUFF PARTS LIST No: 032779-1 Item Reference Part Value Parameters Package Manu TiL Number Lot #...
  • Page 84 5-16...
  • Page 85 APPENDIX A AMS-6000 Audio Mode Selector P/N 031220-1 Software/Firmware History Index DOCUMENT No. SHI-14-01 REVISION: DATE OF ISSUE: JULY 26, 2010 This document contains designs and other information which are the property of Technisonic Industries Ltd. This document may not in whole or in part, be duplicated or disclosed or used for manufacture of the part...
  • Page 86 AMS4 To improve the balance and intensity of lighting between the RX/TX 2005-04-18 Rev C status indicators and the legend backlighting and button lighting. AMS5 Display sometimes doesn't go into daylight illumination mode correctly. 2010-02-16 AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 87 APPENDIX B FINAL TEST PROCEDURE for the AMS-6000 P/N 031220-1 and ‘Y’ HARNESS DOCUMENT NO: 036357 REVISION: DATE OF ISSUE: MARCH 4, 2011 Technisonic Industries Limited 240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 Tel: (905) 890-2113 Fax: (905) 890-5338 www.til.ca This document contains designs and other information which are the property of Technisonic Industries Ltd.
  • Page 88 Appendix B – 036357E AMS-6000 TEST PROCEDURE Note: The AMS-6000 will be tested using the ‘Y’ harness that will be supplied with it. EQUIPMENT REQUIRED: AMS-6000 test jig #03T134 or equivalent Service Monitor (CMT, CMS, IFR or Audio Precision tester) SETUP: Connect the AMS-6000 to the tester using the ‘Y’...
  • Page 89 • Make the same measurements for band two and three. • Press all three TX buttons on the AMS-6000 at the same time. All three buttons should remain lit. • Press PTT1 on the tester. All three TX indicator lights on the AMS-6000 and the AMS- 6000 tester should light.
  • Page 90 Check all buttons for free movement and tactile feel. • Make sure there are no scratches on the front panel or chassis. • Check that all stickers are installed. • Check for proper assembly of the ‘Y’ harness. AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 91 APPENDIX C FINAL TEST DATA SHEET for the AMS-6000 P/N 031220-1 and ‘Y’ HARNESS DOCUMENT No. 036358 REVISION: DATE OF ISSUE: DECEMBER 10, 2010 ACCEPT SERIAL NUMBER TESTED IN ACCORDANCE WITH DOCUMENT NUMBER: 036357 Rev. ___ REJECT TEST TECHNICIAN: DATE:...
  • Page 92 TECHNISONIC INDUSTRIES LIMITED www.til.ca Appendix C – 036358D AMS-6000 TEST DATA SHEET Back Lighting / Programming Socket: Back lighting voltage volts Programming lines test okay (Y/N) Back lighting lights up evenly (Y/N) Receive Audio: Band 1 RX indicator lights up...
  • Page 93 Band 3 TX combined audio distortion < 5% All three indicators light for PTT 1 (Y/N) All three indicators light for PTT 2 (Y/N) All three indicators light for PTT 3 (Y/N) All three indicators light for combined PTT (Y/N) AMS-6000 Maintenance Manual TiL 10RE427...
  • Page 94 (Y/N) TX audio level between -8 and -12dBm (Y/N) Final Check: All buttons move freely with tactile click (Y/N) No scratches on the unit (Y/N) Proper labels installed (Y/N) ‘Y’ harness is assembled correctly (Y/N) AMS-6000 Maintenance Manual TiL 10RE427...

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