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Danfysik SYSTEM 8700 User Manual

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SYSTEM8700
User's Manual
Manual for setup and
use of SYSTEM8700
Control system
Preparation/Review
Author:
Per Mørkegaard Hansen
Check:
Thomas Bay
Approved by:
Tomas Bruunshuus Sørensen
Signature
PMH
TSS
TSS
System 8700 User Manual
Date
27-11-2017
23-11-2017
Page 1 of 32

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Summary of Contents for Danfysik SYSTEM 8700

  • Page 1 System 8700 User Manual SYSTEM8700 User’s Manual Manual for setup and use of SYSTEM8700 Control system Preparation/Review Signature Date Author: Per Mørkegaard Hansen 27-11-2017 Check: Thomas Bay Approved by: 23-11-2017 Tomas Bruunshuus Sørensen Page 1 of 32...
  • Page 2 Added the two warnings Pre trig fault and polarity signal missing. Danfysik A/S Gregersensvej 8 • DK-2630 Taastrup • Denmark Tel. +45 7220 2400 • Fax +45 7220 2410 • sales@danfysik.dk • www.danfysik.com VAT reg. No. DK 31 93 48 26 • Bankers: Jyske Bank, Denmark Email sales: sales@danfysik.dk...

  • Page 3: Table Of Contents

    System 8700 User Manual 1. INTRODUCTION ............................5 MPORTANT SAFETY INFORMATION ........................5 1.1.1. General warnings ............................ 5 BOUT THIS DOCUMENT ............................6 1.2.1. Intended use ............................. 6 ARRANTY AND WARRANTY REPAIR ........................7 2. UNPACKING AND INSTALLATION ......................8 ECEIVING THE GOODS ............................
  • Page 4 REVENTIVE MAINTENANCE ..........................31 DJUSTMENT AND CALIBRATION ........................31 6. SPARE PARTS, ORDERING OF ......................32 ESD- ANDLING SENSITIVE OMPONENTS ...................... 32 Page 4 of 32 Rev 0.95...

  • Page 5: Introduction

    System 8700 User Manual 1. Introduction Important safety information This document may contain warnings: GENERAL HAZARD Indicates a potentially hazardous general situation. The keyword (DANGER, WARNING, and CAUTION) indicates the hazard level. ELECTRICITY Indicates a potentially hazardous electrical situation. The keyword (DANGER, WARNING, and CAUTION) indicates the hazard level.

  • Page 6: About This Document

    This document is intended for design and service engineers responsible for the installation, maintenance and repair of the Power Supplies using SYSTEM8700 control system supplied by Danfysik A/S. The power supply itself and its regulation system is not within the scope of this document.

  • Page 7: Warranty And Warranty Repair

    ) Repair work which is warranted for six (6) months from the date of shipment from DANFYSIK. DANFYSIK A/S will repair or replace either on site or at the factory, at option and without charge, any equipment which proves to be defective within its warranty period.

  • Page 8: Unpacking And Installation

    Remove the packing straps and nails. If packed in a wood crate, the top lid should be removed first. If the equipment is damaged in any way, a claim should be filed with the shipping agent, and a full report of the damage should be forwarded to DANFYSIK A/S or our local agent/representative immediately.

  • Page 9: Electrical Installation

    System 8700 User Manual Electrical Installation 2.4.1. Connection of Power The PLC is powered by 24 V DC, please see Figure 1. 2.4.2. Connection of Remote Control Cable The power supply can be remote controlled via an Ethernet connection. The connection is made directly on the rear of the IPC.

  • Page 10: Local Control Interface

    3. Local control interface The local interface is a Beckhoff CP6706 Industrial PC with a touch sensitive monitor on which the HMI of the control system is displayed. Set and display Right area hand menu Bottom menu Figure 2: The main screen When the power supply is turned on, the operating system will boot up and show the main screen, please see Figure 2.

  • Page 11: Turning The Power Supply On

    System 8700 User Manual therefore only displayed while they are active. Interlocks are displayed in red text, and warnings are displayed in red text with a star (*) in front. Figure 3: The interlock list The interlock list is collapsed again when the interlock button is pressed.

  • Page 12: Setting A Current Or Voltage

    Reset & fault Standby Off & fault Figure 4 The state diagram. Setting a current or voltage From the main screen the current can be set by selecting a digit and change its value using the + and Standby - buttons. If the MPS is in the On state, the set current (or set voltage, see later) is changed as soon as the digit is changed.

  • Page 13: Settings

    System 8700 User Manual Settings In order to get access to the setup screen the Setup button in the bottom menu can be pressed. Figure 6: The Setup window On the setup screen the Maximum and minimum current can be set as well as the maximum voltage.

  • Page 14: The Login Screen

    The login screen Figure 9 The setup screens login window The login screen is used by Danfysik staff for calibration and maintenance tasks. Advanced Settings Following settings are for advanced use only. Use of strict syntax is important for the stability of the control system.

  • Page 15: Editing The Files

    FTP. Use a normal FTP client to connect to the PLCs IP address and use the user name “Danfysik” and password “Danfysik”. Navigate to the directory /root-www/Recipes and download the required file. Edit the file and upload the file again.

  • Page 16: Serial Rs232 Interface

    Remote control commands There are two sets of commands for controlling the MPS, SCPI commands and a subset of the commands used for the older models of the Danfysik MPS. 4.3.1. SCPI commands The SCPI communication protocol is based on the IEEE standard “Standard Commands for Programmable Instruments”...
  • Page 17 System 8700 User Manual Command Description STATus? Returns the Status register bits as a decimal number. What the bits represents is listed in Table 2. STATus:OPERation? Returns the Status:Operations register bits as a decimal number. What the bits represents is listed in Table 3.
  • Page 18 Command Description SYSTem:DATE? <yyyy>-<mm>-<dd>- Returns the date and time in the format <hh>:<mm>:<ss> DT#yyyy-mm-dd-hh:mm:ss SYSTem:LOCK:OWNer? This query returns what mode the system is currently in. 0 = Local, 1 = Remote, 2 = Local locked, 3 = Remote locked SYSTem:LOCK:RELease This event releases the system from the Remote Locked Mode.

  • Page 19: Status Reporting

    System 8700 User Manual 4.3.1.1. Status reporting The status reporting is done via the OPERation status register with the command STATus:OPERation. The different status, warnings and errors are split up in separate arrays, see below. The array is summed up on the level above with an “or” so that if one or more bits are set in an array, the bit on the level above will also be set.

  • Page 20: Operation Status , Bit 7

    4.3.1.3. Operation status , bit 7 Command: STATus:OPERation Signal Interpretation Not used Not used Not used Not used Not used Not used Not used Not used Sum interlock Not used REG1 Sum bit for register 1, see below. REG2 Sum bit for register 2, see below. REG3 Sum bit for register 3, see below.

  • Page 21: Register 1, Bit 10

    System 8700 User Manual 4.3.1.4. Register 1, bit 10 Command: STATus:OPERation:REG1. Input Signal Interpretation/default configuration (Index) eIL_CommFail Regulation board communication failure eIL_RegModFail Regulation failure, regulation board has an interlock eIL_PlcModule PLC module failure eIL_PolSwitch Polarity switch failure eIL_SoftStart Soft start failure...

  • Page 22: Register 3, Bit 12

    bInterlock1_9 eIL_Interlock2_09 Choke over temp bInterlock1_10 eIL_Interlock2_10 Transistor over temp bInterlock1_11 eIL_Interlock2_11 MPS water flow bInterlock1_12 eIL_Interlock2_12 Earth leak bInterlock1_13 eIL_Interlock2_13 Preregulation error bInterlock1_14 eIL_Interlock2_14 Regulation error bInterlock1_15 eIL_Interlock2_15 MPS spare 1 bInterlock1_16 eIL_Interlock2_16 MPS spare 2 Table 5 Register 2 4.3.1.1.

  • Page 23: Register 4, Bit 13

    System 8700 User Manual 4.3.1.1. Register 4, bit 13 Command: STATus:OPERation:REG4. Input Signal Interpretation (Index) eIL_RegBoard0 Drive AD eIL_RegBoard1 Drive BC eIL_RegBoard2 Temp AD eIL_RegBoard3 Temp BC eIL_RegBoard4 Temp AD+BC eIL_RegBoard5 PS Fail eIL_RegBoard6 Overload eIL_RegBoard7 Earth leak eIL_RegBoard8 Over temp...

  • Page 24: Legacy Commands

    The command; STAT? will return 128, corresponding to 10000000 where bit 7 is high as there is at least one high signal in the operations array, please see Table 2. 4.3.2. Legacy commands Command Description Queries the status on MPS. Format: S1H Response: XXXXXXXX (X = hexadecimal character) See section 4.3.2.1 for individual bits.
  • Page 25 System 8700 User Manual Command Description Resets interlocks. Format: RS Response: If the mode is different from Local or LocalLocked, the reset request is sent to PLC and OK is returned. Otherwise error 5 is returned (Cannot execute command). Requests the output turned on. The MPS must be set in standby mode first.

  • Page 26: S1H Response

    Command Description ERRC Changes the error response to ? ‘errorcode’’ Format: ERRC Response: OK EERT Changes the error response to ? ‘errortext’’ Format: ERRT Response: OK RLOCK Requests the PLC into RemoteLocked control mode. Format: RLOCK Response: If the mode is different from Local or LocalLocked, the request is sent to PLC and OK is returned.

  • Page 27: S3H Response

    System 8700 User Manual eIL_Interlock2_11 eIL_Interlock2_10 eIL_Interlock2_09 eIL_Interlock2_08 eIL_Interlock2_07 eIL_Interlock2_06 eIL_Interlock2_05 eIL_Interlock2_04 eIL_Interlock2_03 Overload, 1: overload detected Pull up power failure, 1: failure present Soft start failure, 1: failure present Polarity switch failure, 1: failure present PLC module failure, 1: failure present Regulation board interlocks, 1: one or more interlocks present from regulation board.

  • Page 28: Additional Remote Access

    Interlock from regulation board, eIL_RegBoard3 Interlock from regulation board, eIL_RegBoard4 Interlock from regulation board, eIL_RegBoard5 Interlock from regulation board, eIL_RegBoard6 Interlock from regulation board, eIL_RegBoard7 Interlock from regulation board, eIL_RegBoard8 Interlock from regulation board, eIL_RegBoard9 Interlock from regulation board, eIL_RegBoard10 Interlock from regulation board, eIL_RegBoard11 Not used.

  • Page 29: Setting Ip

    System 8700 User Manual 4.4.2. Setting IP The setup of the power supply’s IP address can be done on the local control or via Cerhost. Click on Start button and select Control Panel. Select the Network and Dial-up Connections. Open the network properties for the network card and enter the IP address or select DHCP.

  • Page 30: Testing Remote Communication

    4.4.3. Testing remote communication An easy way to test the remote communication is via a TCP client where the commands from Table 1 can be entered. A client found to work well, is the Hercules tool from HW Group, please see Figure 11.
  • Page 31 EMI filter, Q1 input side and F4 input side! Introduction Servicing DANFYSIK Magnet Power Supplies is only allowed by trained and qualified personal. DANGER! Dangerous voltages capable of causing loss of life are present inside this Magnet Power Supply.
  • Page 32 The available spare parts may vary from supply to supply. As a rule of thumb, circuit boards and major components can be ordered individually from Danfysik A/S. All RMA-cases are handled via Danfysik’s web based RMA-system. It can be accessed from the official Danfysik web page www.danfysik.com...

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