LG 60UK6240PVA Service Manual

Chassis ub83q

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LED TV

SERVICE MANUAL

CHASSIS : UB83Q

MODEL : 60UK6200PTA

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL70425826 (1808-REV00)

60UK6240PVA / YVA

CONFIDENTIAL

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Page 1 SERVICE MANUAL CHASSIS : UB83Q MODEL : 60UK6200PTA 60UK6240PVA / YVA CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL70425826 (1808-REV00) Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 2 SPECIFICATION ..................6 SOFTWARE UPDATE ................10 BLOCK DIAGRAM ................. 11 EXPLODED VIEW .................. 22 DISASSEMBLY GUIDE ................23 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 3: Safety Precautions
When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 6: Specification
PC(HDMI Ver. 1.4), Support HDCP Audio Input DVI Audio, Component, AV SPDIF out SPDIF out USB Input For My Media(Movie/Photo/Music List) or For SVC Ethernet Connect(1EA) Ethernet Connect - 6 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 7: Cvbs Input
1920*1080 33.75 60.00 74.25 HDTV 1080I 1920*1080 56.25 50.00 148.50 HDTV 1080P 1920*1080 67.43 59.94 148.50 HDTV 1080P 1920*1080 67.50 60.00 148.50 HDTV 1080P - 7 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 8 30.00 UDTV 2160P 4096*2160 112.5 50.00 UDTV 2160P When HDMI1,2,3 4096*2160 134.86 59.94 593.407 UDTV 2160P UHD DEEP COLOUR ON 4096*2160 60.00 UDTV 2160P - 8 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 9 3840*2160 67.5 30.00 297.00 UDTV 2160P UHD model only 4096*2160 53.95 23.97 296.703 UDTV 2160P UHD model only 4096*2160 UDTV 2160P UHD model only - 9 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 10 (7) Click [Yes] : TV will be DC OFF → ON. and Tool Option. (8) After TV turned on, Check the updated SW Version and Tool Option. - 10 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 22: Exploded View
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 22 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 23: Disassembly Guide
Push the cover rear by one hand and pull it upward by another hand. It is easy to pull it if you put your finger in the groove. - 23 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 25 4. IR assy, Wi-Fi PCB assy disassembly Disassemble screw(1ea) and Detach Remove cable from holder Hook IR Guide Hole 5. Screw disassembly Screw 9EA(M3*5.5) - 25 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 26: Speaker Disassembly
6. Speaker disassembly Detach hook 7. Screw disassembly Screw 4EA(M3*5.5) Screw 4EA(M4*8.0) - 26 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 28 E. Noise Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 29 ☞A4 & A2 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 30 ☞A18 Check various Check and No Video/ Normal voltages of Power replace No audio voltage? Board (13.2V…) MAIN B/D Replace Power Board and repair parts Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 31 1. Reconnection 2. Install Booster S/W Upgrade Contact with signal distributor Normal or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 32 Replace Main/T-con B/D error cable normal Request repair for external device/cable Check external External HDMI device and Replace Main/T-con B/D Device / Cable error cable normal Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 33 Replace (Check normal operation of Screen HDMI/ Main /T-con External Input, Component, normal? RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 34: Power Error
Measure voltage of each output of Power B/D Normal? Normal Replace Main B/D voltage? Normal Check ST-BY 3.5V Close voltage? ☞A18 Replace Power B/D Replace Power Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 35 Replace Main B/D Normal? Abnormal Check for all 3- phase Abnormal Replace Power B/D power out Fix A/C cord & Outlet and check each 3 phase out Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 36 Reboot by SW down load function UNKNOWN No meaning (same as initial value) COMP_END OLED threshold voltage degradation(Compensation) completes. PNWASHDONE Power off by panel noise wash function complited. (OLED) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 37 13.2V of Power Screen normal voltage Speaker off Board Cancel OFF Replace Power Board and repair parts Check Replace MAIN Board Disconnection Speaker disconnection Replace Speaker Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 38 (In case of Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 39: Function Error
Replace Main B/D (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 40 Replace MR18 Close Down load the Firmware * If you conduct the loop at 3times, change the MR18. * INSTART MENU14.RF Remocon Test3. Firmware download Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 41 1pin Voltage? INSTART menu Main B/D ☞A24 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value Close is “NG”? Change the Wifi assy Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 42 Recognition error - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in Recognition external device/cable accordance error with technical information Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 43 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 44 Revised date 16/16 Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace remote control damage Stand Replace stand dent Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 45 Exchange Module (1) ~ (3) Inverter/ Module A-8/11 A-9/11 ~ Exchange T-Con (1) ~ (2) A-10/11 Exchange Power Board(PSU) A-11/11 Continue to the next page Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 46 Check items after Main B/D replacement E. Etc Adjustment Test pattern - ADJ Key How to use JIG (Power B/D Diganostic Smart Jig Multi Gender Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 47 Check LCD back light with naked eye Content date After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 48 2. Enter into White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 49 TUNER input signal strength checking method Content date <ALL MODELS>  Advanced Channels Channel Tuning Manual Tuning When the signal is strong, use the attenuator (-10dB, - 15dB, -20dB etc.) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 50 Version checking method Content date <ALL MODELS> 1. Checking method for remote control for adjustment Version Press the IN-START with the remote control for adjustment Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 51 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 52 Revised Content connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 53 A. Video error_Color error symptom date Revised Content Check Link Cable(EPI) reconnection condition date Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 54 Screen darkness to disconnection of the FFC cable pin. G color transient due to poor FFC cable CABLE G Color Excessive connection A - 1/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 55 LVDS cable connection problem CABLE Color spread LVDS cable connection problem Due to foreign substance withi nLVDS CABLE Screen stop cable PIN A - 2/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 56 Main IC problem Main Dark picture Dark left-side screen Top/bottom screen part Main Broken picture Picture problem due to tuner Inner side quality problem A - 3/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 57 Screen spread Screen corner appears blurry Main Color Spread Color spread on the screen Main Blurry Screen Blurry picture on the screen A - 4/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 58 Screen picture spread problem Screen problem No problem at the initial stage. Right-side Main During Heat run, right-side picture picture problem problem A - 5/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 59 BLU internal foreign matter inflow MODULE Internal matter 6 block image broken MODULE Image broken MODULE Image broken Screen sync signal broken A - 6/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 60 BLU Vertical spreading on cube screen in no MODULE Vertical smear signal MODULE Over color Screen contour part brightly Over color A - 7/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 61 Center of the screen 1 block dark MODULE Screen darkness MODULE Vertical bar Center Vertical Bar Darkness at the MODULE bottom of the MODULE internal BLU breakage screen A - 8/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 63 The entire screen is dark and bit noise T-CON Image Broken occurs The entire screen is dark and bit noise T-CON Image Broken occurs A - 10/11 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 65 Established B. Power error _No power symptom date Revised Content Check front Power Indicator date ST-BY condition: On or Off Power ON condition: Turn Off Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 66 Picture Condition : VIVID (Back light 100) Typ. 197 V 219 V 240 V SK100 (AC input) 134 V 149 V 163 V all condition meets, Power Board OK. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 67 POWER OFF MODE checking method date <ALL MODELS> Entry method 1. Press the IN-START button of the remote control for adjustment 2. Check the entry into adjustment item 3 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 68: Checking Method
1. Press the Setting button on the remote control 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 69 3. Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 70 2. Check the standby 3.5 V on the terminal 16 pin (③). 3. AS checking the Pre-Amp(IR LED light), the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 71 Checking order to check motion remote/wifi KEY1_JACK Checking order 1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2.Check the 3.5V on the terminal 22 Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 72 Standard Repair Process Detail Technical Manual Error Established D. Function error symptom date Revised Content How to use the Service remote control date 1. How to access the remote control Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 73 Digital EYE function ON/OFF For some Model, access to the Test Pattern TILT Used for screen tilting change (Access to the old PDP control mode) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 74 Connects to external input 1,2,3 COMP1,2 (Added function) Connects to Component 1,2 HDMI1,2,3,4 Connects to HDMI 1,2,3,4 (Add function) DVI (Add function) Connects to DVI Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 75 - Record the R, G, B (GAIN, Cut) value of the color temperature before main board replacement. After replacing the main board, key in the recorded value. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 76 You can view 6 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 77 Smart JIG Power Diagnosis Muitl Gender Guide (P/N : RAD32507801) (P/N : RAD33187801) A 30 (1/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 78: Main Board
UK74 28Pin 28Pin 12Pin 12Pin 28Pin UK75 Cable Connection UK77 Includes 49UJ63 UK78 17Y/18Y 16/18Y 16Y/17Y SK79 16Y/17Y/18Y (SJ/UJ/UK/SK) (UH) (UH/UK) A30 (2/19) (UH/SJ) (LH/LJ/LK) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 79 SJ80, UJ77 UJ75/UJ78 ’17 UJ65/UJ68 UJ63/UJ67 LJ61/LJ68 LJ55/LJ58 SK80/SK85/SK95 UK78/UK75/UK77/SK79 ‘18 UK63/UK64/UK65/UK68/UK7050 LK57, 32/43/49LK54, 32LK61/62, 43/49LK61 B8, C8, E8 ‘18 OLED G8, W8 A30 (3/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 80 “A: 2013 LCD POWER” 2014 ▶ Connect the Muiti Gender to the connector (black) as shown in picture 2 of the Smart JIG. A30 (4/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 81 - 20V Power Board : Change the switch to 24V of Smart Jig Voltage - 13.2V/18V Power Board : Change the switch to 24V of Smart Jig Voltage Power B/D Smart Jig Voltage Switch 13.2V/18V A30 (5/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 82 ▶ Disconnect the Main Board 24Pin Power Cable connector. ▶ Connect the 24Pin Power Cable connector to the Muitl Gender JIG 24Pin connector A30 (6/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 83 ▶ When the OK LED(24V,12V) turns on, Power Board is normal. ▶ When the NG LED turns on, the Power Board can be judged as defective. A30 (7/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 84 ▶ When the OK LED(24V,12V) turns on, Power Board is normal. ▶ When the NG LED turns on, the Power Board can be judged as defective. A30 (8/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 85 ▶ When the OK LED(24V,12V) turns on, Power Board is normal. ▶ Connect the 24Pin Power Cable connector to the Muitl Gender JIG 24Pin connector A30 (9/19) Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 86 ▶ Connect the 24Pin Power Cable connector to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board A30 (10/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 87 ▶ Connect the 24Pin Power Cable connector to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board A30 (11/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 88 ▶ When the NG LED turns on, the Power Board ▶ Fix the LCD MODEL switch to 20V.(Smart JIG) A30 (12/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 89 ▶ When the NG LED turns on, the Power Board ▶ Fix the LCD MODEL switch to 20V.(Smart JIG) A30 (13/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 90 ▶ Connect the 18Pin Power Cable connector to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board A30 (14/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 91 ▶ Connect the 28Pin Power Cable connector to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board A30 (15/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 92 ▶ Connect the 28Pin Power Cable connector to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board A30 (16/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 93 ▶ Connect the 12Pin Power Cable connector to the Muitl Gender JIG 12Pin connector ▶ When the NG LED turns on, the Power Board A30 (17/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 94 ▶ Connect the 12Pin Power Cable connector to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board A30 (18/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...
Page 95 ▶ Connect the 28Pin Power Cable connector to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board A30 (19/19) can be judged as defective. Copyright © 2018 LG Electronics. Inc. All rights reserved. Only for training and service purposes...

This manual is also suitable for:

60uk6240yva 60uk6200pta

LG 60UK6240PVA Service Manual

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Summary of Contents for LG 60UK6240PVA

Page 3: Safety Precautions

Page 4: Servicing Precautions

Page 6: Specification

Page 7: Cvbs Input

Page 11: Block Diagram

Page 22: Exploded View

Page 23: Disassembly Guide

Page 26: Speaker Disassembly

Page 27: Troubleshooting Guide

Page 34: Power Error

Page 39: Function Error

Page 68: Checking Method

Page 78: Main Board

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