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GEW RHINO Manual

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DOC7001-4-EN
GEW RHINO UV SYSTEM
INSTALLATION
MANUAL
MODULE 4:
Power Supply Installation
Original Instructions

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Summary of Contents for GEW RHINO

  • Page 1 DOC7001-4-EN GEW RHINO UV SYSTEM INSTALLATION MANUAL MODULE 4: Power Supply Installation Original Instructions...
  • Page 2 Duplication (copying, printing, microfilm or other forms) and the electronic distribution of this document is only allowed with explicit permission of GEW (EC) Limited. GEW (EC) Limited reserves the right to change technical data without prior announcement. The general business conditions and the regulations of the licence agreement do apply.

  • Page 3: Table Of Contents

    RHINO UV System Installation Manual – Module 4, Power Supply Installation MODULE 4: Power Supply Installation 1 About This Manual ................5 Introduction ........................5 Symbols, Warnings, Cautions and Information ............5 Installation Manual Structure ..................5 2 About RHINO Power Supplies ............. 7 Description ........................
  • Page 4 RHINO UV System Installation Manual – Module 4, Power Supply Installation Page 4 of 27 © GEW (EC) Limited 2016 DOC7001-4-EN-Rev2.0...

  • Page 5: About This Manual

    Any change in requirements may require re-commissioning or modification of the system. Do not modify any GEW UV system without the prior written approval of GEW. Symbols, Warnings, Cautions and Information This document, and GEW equipment, use the symbols set out below. They highlight possible dangers where you need to take safety precautions and follow good practice.
  • Page 6 RHINO UV System Installation Manual – Module 4, Power Supply Installation Page 6 of 27 © GEW (EC) Limited 2016 DOC7001-4-EN-Rev2.0...

  • Page 7: About Rhino Power Supplies

    RRs are available in four sizes to house 1, 2, up to 6 and up to 8 RPSUs each and are referred to as 1-way, 2-way, 6-way and 8-way RRs. 6-way RRs can be stacked two high if required. Figure 2 and Figure 3 show typical GEW RRs of the 6-way and 1-way variety respectively.
  • Page 8 RHINO UV System Installation Manual – Module 4, Power Supply Installation Figure 3: GEW RHINO Rack (1-way) Page 8 of 27 © GEW (EC) Limited 2016 DOC7001-4-EN-Rev2.0...
  • Page 9 RHINO UV System Installation Manual – Module 4, Power Supply Installation DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016 Page 9 of 27...
  • Page 10 RHINO UV System Installation Manual – Module 4, Power Supply Installation Page 10 of 27 © GEW (EC) Limited 2016 DOC7001-4-EN-Rev2.0...

  • Page 11: Installing Rhino Power Supplies

    This is the responsibility of the customer. Loose cables between the power supply cabinet, the host press, and GEW equipment must be protected by suitable cable trays/metal trunking. This is the responsibility of the customer.

  • Page 12: Lifting And Moving The Rr

    RHINO UV System Installation Manual – Module 4, Power Supply Installation 6, 8-way RR 1, 2-way RR 1.50m 1.18m Figure 5: RHINO cabinet maintenance access footprint 3.2.1 Lifting and Moving the RR 1 & 2-way RRs are fitted with two lifting handles, one at each end of the RR. The handles are intended primarily for lifting the RR onto and off a pallet by two persons.

  • Page 13: Rr Distribution Systems And Internal Protection Devices

    RHINO UV System Installation Manual – Module 4, Power Supply Installation Figure 7: RR with lower panel removed RR Distribution Systems and Internal Protection Devices Each RR requires a single mains feed to be connected directly to the three-pole isolator mounted within the RR.

  • Page 14: Voltage And Voltage Surveys

    The planning strategy as laid out in EN61000-4-12 must be implemented. If the harmonic demand is thought to be of concern, please contact GEW UV who will be able to advise on harmonic mitigation techniques to reduce the harmonic demand of the system.

  • Page 15: Mains Supply Connection, Rr (1 & 2-Way)

    RHINO UV System Installation Manual – Module 4, Power Supply Installation RR (1 & 2-way) RR (6 & 8-way) Figure 8: Secondary earth connection 3.5.2 Mains Supply Connection, RR (1 & 2-way) The mains supply connection is located within the distribution shelf. Refer to Figure 9.

  • Page 16: Mains Supply Connection, Rr (6 & 8-Way)

    RHINO UV System Installation Manual – Module 4, Power Supply Installation 3.5.3 Mains Supply Connection, RR (6 & 8-way) The mains supply connection is located behind the inner panel and the distribution panel on the left hand side of the RR. Refer to Figure 10.

  • Page 17: Transient Suppression

    RHINO UV System Installation Manual – Module 4, Power Supply Installation Transient Suppression GEW RRs are fitted with transient suppression protection. The status of the transient suppression protection is monitored on 3x surge protective devices which must show green in their display windows. See Figure 12. These are located on the inner panel of the 6 and 8-way RR and on the distribution shelf of the 1 and 2-way RR.
  • Page 18 Repeat steps c. and d. above for cables to subsequent RPSUs. Refit cable entry plate. Caution: Ensure the correct GEW lamphead is connected to the correct RPSU, e.g. lamphead 2 to RPSU 2, by matching the number tags on lampheads, cables, and RPSUs.

  • Page 19: Connecting A Rpsu To A Gew Autodamper

    1 to 2, 2 to 3 and so on. Figure 18 shows the CAN Bus daisy-chaining through adjacent RPSUs. A CAN Bus terminator should be fitted as per electrical drawings. Caution: The CAN Bus system is for use only with GEW approved devices. DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016...

  • Page 20: Connecting The Rr To The Pneumatic Supply

    RHINO UV System Installation Manual – Module 4, Power Supply Installation RRs and other accessories do not typically require being connected in sequence. This may allow shorter cable runs dependant on the layout of the electrical cabinets. Please see your Installation Drawings for details on the wiring of your system.
  • Page 21 RHINO UV System Installation Manual – Module 4, Power Supply Installation Pneumatic supply pressure must be between 5 and 6 Bar. The pressure may be adjusted using the regulator valve. Air must be clean, dry and oil free. From supply...

  • Page 22: Connecting The Rr To The Cooling Fan(S)

    3.12 Connecting the RR to the Cooling Fan(s) Each GEW cooling fan is connected to the cabinet via a single GEW connector cable that supplies electrical power to the fan. The fan connection cables have male and female connectors at each end that are plugged into the relevant sockets on the fans and the cabinet.

  • Page 23: Connecting The Rr To The Hmi Panel

    Connecting the RR to the HMI Panel The HMI panel is connected to the RR via a GEW cable that both powers the HMI and joins it to the CAN Bus. The cable connects to socket “P6 HMI” on the front face of the 1 &...

  • Page 24: Connecting The Rr To The Host Press Interface

    GEW UV systems have a standard electrical interface with the host press. Connection is via a GEW custom cable with a connector at one end that plugs into a dedicated socket marked “P1 PRESS” on RPSU number 1. See Figure 24.

  • Page 25: Wiring Connection To The Host Press Interface

    1. The ‘Press Speed’ signal must be within the range of 0-10V DC. Ensure the polarity is correct to prevent damage to the UV system. 2. The ‘Fault’ and ‘Ready’ relay contacts in the Rhino are rated to 1A 24VDC max. 3. To avoid problems with different signal levels and ground connections, volt free or ‘dry’...

  • Page 26: Connecting The Rr To A Chiller Interlock

    RHINO UV System Installation Manual – Module 4, Power Supply Installation 3.15 Connecting the RR to a Chiller Interlock On water cooled systems a chiller interlock connection is made which prevents use of the UV lamps when the chiller is not running. Connection details and functionality vary from system to system.
  • Page 27 RHINO UV System Installation Manual – Module 4, Power Supply Installation NOTES: DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016 Page 27 of 27...

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