SICK SCPS3300 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Test Equipment
  5. SCPS3300
  6. Operating instructions manual
SICK SCPS3300 Operating Instructions Manual

SICK SCPS3300 Operating Instructions Manual

Gas sampling system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
SCPS3300
Gas Sampling System

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SCPS3300 and is the answer not in the manual?

Questions and answers

Related Manuals for SICK SCPS3300

Summary of Contents for SICK SCPS3300

  • Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S SCPS3300 Gas Sampling System...
  • Page 2 Original Document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 3: Table Of Contents

    4.4.1 Probe Axis Fine Tuning ..............42 4.4.2 Sealing Flange ................42 8025339/V1-0/2020-03| SICK O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 4 Alarms ......................69 Reset Alarms....................71 Action Table - SCPS3300 ................71 O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...
  • Page 5 CONTENT Technical Data ..................73 8025339/V1-0/2020-03| SICK O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 6 CONTENT O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 7: About This Document

    Passed on to new system operator or new employees. ● 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 8: Additional Technical Documentation/Information

    Subject to change without notice. Images might differ from actual design. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 9: Important Safety Instructions

    8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 10: Potential Hazards

    Use suitable undamaged lifting equipment. ▸ Wear personal protective equipment (safety helmet, safety shoes). O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 11: Safety Devices

    SICK cannot assume any kind of warranty or liability for use outside of these systems.. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 12: Safety Conventions

    Warning of suspended loads Warning of corrosive substances Warning of toxic substances O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 13: Mandatory Signs

    Wear hard hat Wear safety boots Disconnect before maintenance or repair 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 14: Safety Instructions

    ▸ Due to power failure the yellow light at the signal column does not flash. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK...
  • Page 15 Do not touch hot surfaces. ▸ Use appropriate safety gloves. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 16 IMPORTANT SAFETY INSTRUCTIONS O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK Subject to change without notice...

  • Page 17: System Description

    Instrument air hose Hydraulic line Heated sample gas line 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 18: Scp3000 - Gas Sampling System

    Shock blow device Carriage Rotation unit Temperature regulator / indicator O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 19: Water Cooled Gas Sampling Probe

    Cooling water outlet Cooling waster inlet Shock blow inlet 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 20: Shock Blow Device

    Limit switch ball valve open Limit switch ball valve closed Blast air tank O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 21: Dust Filter

    Connected between the dust filter and the MCS300P. ● Power supply by MCS300P. ● 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 22: Rotation Device

    Fig. 6: Rotation device Legend Drive Probe Collet Helical gear O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 23: Retraction Device

    Legend Ball bearings Drive shaft Tetragonal thread spindle Carriage 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 24: Sealing Box

    Fixed on the mounting plate. ● Fig. 9: Protection tube O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 25: On-Site Control Panel With Signal Column

    EMERGENCY RETRACT To retract the probe in emergency cases Fig. 10: On-site control panel with column 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 26: Cooling Device

    Fig. 11: Water-to-water cooling system Fig. 12: Water-to-air cooling system O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 27: Control Cabinet

    Compressed air monitoring. ● Fig. 14: Pneumatic/compressed air service unit 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 28: Mcs300P - Multicomponent Analysis System

    For further information about the MCS300P - Multicomponent Analysis System, refer to the respective SICK Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 29: Mpr - Meeting Point Router (Option)

    For further information about the MPR - Meeting Point Router, refer to the respective SICK Operating Instructions. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 30 SYSTEM DESCRIPTION O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 31: Installation

    – close to the dust filter during probe rotation. – on the retraction device drive. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 32: Requirements For The System Location

    Fig. 17: "Probe position in the rotary kiln", page Fig. 18: "SCP3000 dimensions", page O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 33 Protection tube Probe Kiln inlet chamber Raw meal Sampling area 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 34 3500 2280 specifications 3500 2280 3300 4400 4000 2780 O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 35: Retraction Device

    Probe Sealing box Flange plate Protection tube (material Sicromal) 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 36: Installation Procedure

    Weld the flange plate on the mounting plate. Fig. 22: Protection tube flange plate welded with mounting plate O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 37 Fig. 24: Protection tube covered with refractory concrete inside the kiln (example) Legend Probe Refractory concrete Protection tube 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 38 Retraction device Retraction device mounting plate Protection tube mounting plate O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...
  • Page 39 Fig. 28: Support bar installation (example) Fig. 29: Ceiling installation (example) 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 40 Fig. 30: Hose support mounted on the ceiling (example) Fig. 31: Hose support on a mast and on the floor (example) O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 41: Rotation Device And Sampling Probe

    (20.47 in). ▸ Tighten the collet using a clamping ring. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 42: Probe Axis Fine Tuning

    Secure the sealing flange (1) approx. 300 mm in front of the rotation device. Fig. 34: Sealing flange in front of the rotation device O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 43: Control Cabinets

    Fig. 36: Installed control cabinet 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 44: Electrical Connections

    Pneumatic connection between pneumatic/compressed air service unit and the SCP3000 has to be done by customer (air hose NW13). O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 45: Mcs300P - Multicomponent Analysis System

    Customer interface, Profibus converter (example) Profibus connector to customer (optional) 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 46: Cooling Unit

    For the secondary circuit use the delivered Antifreeze liquid. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 47: Water To Air Cooling Unit

    The power supply of the water to air cooling unit and the cables for alarms and signals have to be connected to the control cabinet. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 48 INSTALLATION O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 49: Commissioning

    Trigger back flushing mode directly regardless of the set cycle time. ▸ Insert and retract the gas sampling probe. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 50: Dust Filter Unit

    For further information about commissioning of the SCP3000- Gas Sampling System, refer to the respective SICK Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 51: Water To Air Cooling Unit

    When you finished the checks, switch the key-operator switch (S1) on the control cabinet to automatic. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 52: Automatic Mode

    MCS from 0 to 1 for testing the probe. Fig. 42: KTP700 surface MCS300P -> SCP3000 signals O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 53 COMMISSIONING Fig. 43: KTP700 surface SCP3000 -> MCS300P signals 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 54 COMMISSIONING O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 55: Operation

    Blow out manual Acknowledgment Probe out/in Turn right/left Power switch 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 56: Local Panel

    Maintenance mode active General fault Probe out/in Blow out manual O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 57: Operation Modes

    S3 on the control cabinet. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 58: Back Flushing

    Without a working communication between MCS300P and SCP3000 the automatic mode cannot be started. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 59: Mcs300P Signals

    Fig. 46: Control panel - “actual values 1“ Fig. 47: Control panel - “actual values 2“ 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 60: Mcs300P Modes

    45 minutes (standard value). The measuring routine running time can be adapted in the MCS settings. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...

  • Page 61: Maintenance

    For further information about maintenance of the SCP3000 and the MCS300P, refer to the respective SICK Operating Instructions. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 62: Leak Test

    Close the front opening of the probe with the sealing clamp. Fig. 50: Sealing clamp closed O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 63 Fig. 52: MCS display with decreased “Gas Flow“ 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 64: Leak Test 2 - Complete System Check With Zero Gas

    The flow rate into the bag shall be double of the flow rate of the MCS, e.g. flow rate of MCS 450 l/h, filling of the bag approx. 900 l/h. O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 65 ▸ set the system into operation. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...

  • Page 66: Leak Test 3 - Probe And Filter Check With Positive Pressure

    Remove the heating sleeves to get access to the flanges. Fig. 56: Heating sleeves O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG...
  • Page 67 Place the heatings again into the correct position and switch on the filter heating. ▸ Set the system into operation. 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 68 MAINTENANCE O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 69: Troubleshooting

    Fig. 59: Control panel - control and display elements 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 70 The “Alarm-Report“ shows all occurred alarms. Fig. 61: Control panel KTP700 touchscreen “Alarm-Report“ O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...

  • Page 71: Reset Alarms

    Check shock blow works correct 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 72 TROUBLESHOOTING O P E R A T I N G I N S T R U C T I O N S | SCPS3300 8025339/V1-0/2020-03| SICK AG Subject to change without notice...
  • Page 73 Dimensions (W x H x D) Control cabinet: 1000 x 760 x 260 mm 8025339/V1-0/2020-03| SICK AG O P E R A T I N G I N S T R U C T I O N S | SCPS3300 Subject to change without notice...
  • Page 74 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

Table of Contents