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General Measure CW-100G-101A User Manual

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Check weigher
CW-100G-101A
U s e r ' s m a n u a l
( A p p l i c a b l e f o r M C G S + C 0 1 v e r s i o n )
531701010024 Ver A0

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Summary of Contents for General Measure CW-100G-101A

  • Page 1 Check weigher CW-100G-101A U s e r ’ s m a n u a l ( A p p l i c a b l e f o r M C G S + C 0 1 v e r s i o n )

  • Page 2: Table Of Contents

    Contents 1. Summary ..................... 1 Product Features ................1 1.1.1 Mechanical part ..............2 1.1.2 Electrical part ..............2 Usage Notice ................2 1.2.1 Precautions ................ 2 Product installation ..............3 Overall appearance ................ 3 Mechanical installation ..............4 Electrical installation ..............4 Electrical interface .................
  • Page 3 User login ................13 Product selection with New ............ 14 3.4.1 Select product parameters ..........14 3.4.2 New product parameters ........... 15 3.4.3 Modify product parameters..........18 3.4.4 Delete product parameters ..........19 Calibration scale ..............19 3.5.1 The weight calibration scale ..........20 3.5.2 Dynamic calibration of scale ..........
  • Page 4 7.1.2 Network port communication ..........38 7.1.3 MAC address ..............39 The Modbus register communication address is defined ...... 39 Print content ................45 Set the parameters of the servo driver ........46 Program upgrade ..............47 9. Size ....................48 Outline size drawing (unit: mm) .............
  • Page 5 10.2.8 Excess plugging time ............51 10.2.9 Below the minimum sampling time ........51 10.2.10 Super maximum sampling time ........51 10.2.11 Overload motor load limit ..........51 10.2.12 Automatic zeroing failed ..........51...
  • Page 6 Shenzhen General Measure Technology Co., Ltd. All rights reserved. Without the permission of Shenzhen General Measure Technology Co., Ltd., no unit or individual may copy, disseminate, transcribe or translate into other language versions in any form or by any means.

  • Page 7: Contents 1. Summary

    CW-100G-101A (C01+MCGS) 1. Summary CW-100G checkweigher is an industrial automatic checkweigher with high speed, high precision developed by our company to meet the changing technological update. Full touch screen makes CW-100G checkweigher easy to operate, external expansion of IO input and output and external serial port communication to achieve multi-point control, monitoring and remote control of the product.

  • Page 8: Mechanical Part

    CW-100G-101A (C01+MCGS) 1.1.1 Mechanical part 1． The servo driver is used as the motor driving device to ensure the stability and adjustability of the speed in the process of weight checking. 2. Double photoelectric mode more accurately determine the object up and down the weighing platform, improve the accuracy and efficiency of weight detection.

  • Page 9: Product Installation

    CW-100G-101A (C01+MCGS) 2. Product installation 2.1 Overall appearance The product appearance is shown in Figure 2 -1 below. Figure 2 -1 Overall appearance of the product Serial Name Introduction number Prevent sliding and vibration of the weighing Peduncle scale, and adjust the level of the weighing table.

  • Page 10: Mechanical Installation

    CW-100G-101A (C01+MCGS) Electric Control the weight inspection process and control panel connect external devices Windshield Reduce the impact of environmental factors such as on-site airflow on weighing Remove the Unqualified products will be eliminated at this end belt location Pressure relief...
  • Page 11 CW-100G-101A (C01+MCGS) Figure 2-2 Control panel of checkweigher Serial Function number Touch screen communication jack External custom outlet OUT1-OUT4 External custom output relay K1-K8 Detect the photoelectric sensor wiring terminals Alarm light wiring terminals Custom input ports 1-6 externally...

  • Page 12: Electrical Interface

    CW-100G-101A (C01+MCGS) Sensor terminal External RS-485 communication jack External TCP/IP communication network port Inverter communication jack External USB data interface 24V power terminal Reset key Communication status indicator Output relay status indicator light Electrical interface Photoelectric sensor (already wired at factory): E24V: photoelectric sensor DC24V+.
  • Page 13 CW-100G-101A (C01+MCGS) DI3: clear the alarm. When the system generates an alarm, change the input to be effective and the alarm will be cleared. DI4: out-of-tolerance elimination is completed. When the input is valid, the output of out-of-tolerance elimination is invalid.
  • Page 14 CW-100G-101A (C01+MCGS) K1: defined as operation. When the system is in operation state, the relay output is closed, and K1A and K1B are switched on. Used to control the start and stop of frequency converter. K2: defined as stop. When the system is in the stopped state, the relay output closes and K2A and K2B are switched on.
  • Page 15 CW-100G-101A (C01+MCGS) User provide If need connect IN1~6 can external relays, self-defined please connect in this way K1~8, K2~7 can self-defined User provide OUT1~4 can self-defined User provide Rejector mechanism solenoid valve Figure 2-3 Schematic diagram of inlet and outlet connections...

  • Page 16: Power Supply Power

    CW-100G-101A (C01+MCGS) W: corresponds to connect the motor W terminal. Note: L, N and G are the external AC power supply, and U, V and W are the output power supply of the inverter to power the motor. These two groups of power supplies have been connected before delivery.

  • Page 17: Operation

    CW-100G-101A (C01+MCGS) Operation Operation summary Boot Technician login New product parameters Power Data Starting query weight check Figure 3-1 Procedure Basic operation The main interface of weight inspection is used for daily production, which is used to start and stop the weight inspection belt, enter the relevant parameter interface and display the basic information of the tested product and the weight inspection result.
  • Page 18 CW-100G-101A (C01+MCGS) Figure 3-4 Power-on initialization interface Button and operation frame operation instructions (applicable to all operation interfaces of the device) : Click this button to enter the interface of creating products and setting product parameters. Click this button to enter the parameter setting interface.

  • Page 19: Zero Clear Operation

    CW-100G-101A (C01+MCGS) Click this type of action box to open and close the corresponding function Settings. 3.2.2 Zero clear operation If the touch screen displays the real-time weight value of the checkweigher in the stopped state is not zero (zero indicates the off state), click "Clear zero" to clear the weighing platform, so that the real-time weight value is displayed as zero, and then the zero indicates the on state.(It can be operated only in the stopped state).

  • Page 20: Product Selection With New

    CW-100G-101A (C01+MCGS) Figure 3-5 Password input box Product selection with New Figure 3-6 Product list 3.4.1 Select product parameters Click "Product" under the main interface to enter the product list interface. First, click the product to be checked in the product list, then click "Select Product" to select the...

  • Page 21: New Product Parameters

    CW-100G-101A (C01+MCGS)  After the product is successfully selected, the current number will be displayed as the number of the selected product in the upper right corner of the product list page.  The new product number cannot be selected during the operation of the weight check scale;By default, the product number selected by the checkweigher before exit (stop...
  • Page 22 CW-100G-101A (C01+MCGS) Product name Name of the product under inspection Belt speed Weigh the speed at which the belt is running Standard weight The standard weight of the product to be checked Upper limit In the process of weight inspection, if the weighing value is...
  • Page 23 CW-100G-101A (C01+MCGS) Total lot Total number of pieces of heavy product inspected Qualified batches Number of eligible batches of products Sampling starting The sampling data to this percentage is discarded after the percentage object is placed on the scale Percentage used for...

  • Page 24: Modify Product Parameters

    CW-100G-101A (C01+MCGS) Tendency Min.Limit When the weight is lower than this value, it will not participate in the average value calculation and will generate an alarm Servo motor dead zone If the absolute value of weight error is lower than this value, it...

  • Page 25: Delete Product Parameters

    CW-100G-101A (C01+MCGS) 3.4.4 Delete product parameters On the product list page, select the product to be deleted and click "Delete Product" to delete the product. After deleting the product, the following product parameters will move forward in order, and the product number will move forward. The product cannot be deleted during the operation of the weight check scale;...

  • Page 26: The Weight Calibration Scale

    CW-100G-101A (C01+MCGS) The weight calibration Put the weight on and after entering the weight of the weight, scale click Current voltage value The current voltage value of the sensor Empty scale voltage The voltage value of the sensor when the top of the scale is...
  • Page 27 CW-100G-101A (C01+MCGS) Figure 3-12 Dynamic calibration screen example Description of dynamic calibration parameters: Name Instructions Zeroing Clear the current weight value to zero Get the weight Stop the belt running and put the test material on after the static weight value shown Dynamic calibration The number of repeated runs of dynamic calibration.
  • Page 28 CW-100G-101A (C01+MCGS) Correction factor The standard value is 1000. After the number of dynamic calibration is completed, the controller will automatically calculate this value according to the dynamic result and static weight. If it is not convenient for dynamic calibration, you need to...

  • Page 29: Data Viewing

    CW-100G-101A (C01+MCGS) Data viewing The check weight scale has the function of data storage and query, which is convenient for users to check the historical check weight data and event information.Under the main interface, click "Data" to enter the interface for viewing data (no permission is required for data interface).

  • Page 30: Statistics

    CW-100G-101A (C01+MCGS) Statistics Click "Statistics Data" to enter the check weight data statistics interface, which displays product distribution intuitively. Click "Print data" to print statistics information, click "Export data" to export statistics information to the USB disk inserted into the touch screen, click "Delete data"...

  • Page 31: Statistical Graph

    CW-100G-101A (C01+MCGS) Figure 4-3 Alarm information screen example Statistical graph Click "Statistical Chart" to enter the statistical chart interface to visually view the product weight distribution. Figure 4-4 Example of the statistical chart interface...

  • Page 32: Quantity Of Switches

    CW-100G-101A (C01+MCGS) Quantity of switches I/O I/O testing Figure 5-1 I/O parameter screen Example 1 Figure 5-2 I/O parameter screen example 2...
  • Page 33 CW-100G-101A (C01+MCGS) Click "Switch quantity" on the setting page to enter the IO test interface. The system provides 6 input terminals and 12 output terminals, which users can decide whether to use according to production requirements.For specific operation methods, please refer to "Operation Instructions on Buttons and Operation Frames"...
  • Page 34 CW-100G-101A (C01+MCGS) DO 3 Undefined DO 4 Undefined O17 (Buzzer alarm output) O7 (alarm light out-of-tolerance indication, no relay) O10 (alarm light qualified indication, no relay) O6 (alarm light undererror indication, no relay) List of definable switching quantities: Enter switch quantity:...
  • Page 35 CW-100G-101A (C01+MCGS) Run/stop [level] Control device operation or stop by level signal When the device is in the stopped state, the signal input is Run/stop [edge] effective, the device starts to enter the running state; When the signal input is effective, the device stops running;...
  • Page 36 CW-100G-101A (C01+MCGS) Busy Stop + When the system is in busy state, busy detection is valid, communication this output is invalid, busy state is invalid and communication command is received, this output is valid, busy detection is invalid, this output is valid...

  • Page 37: Working Parameters

    CW-100G-101A (C01+MCGS) 6. Working parameters Working parameter Settings Click "Set" to enter the interface of working parameters, and the user can decide whether to open according to the production needs. If the corresponding alarm is generated after opening, the weight checking scale will automatically alarm or alarm stop. It needs to manually click "clear alarm"...
  • Page 38 CW-100G-101A (C01+MCGS) error products to be removed in this distance, it will alarm and stop If not eliminated in After the next unqualified product has gone through the reinspection process, the last product has not been removed, time, the alarm will be...
  • Page 39 CW-100G-101A (C01+MCGS) Upper limit of motor The maximum load the motor can withstand load Stop above the motor The upper limit of motor load can be set in the system parameter interface of the product. When the weight of the...
  • Page 40 CW-100G-101A (C01+MCGS) Zero tracking range Weight value within this range, automatically clear zero Clear range The range at which the scale table is zeroed out during weighing Automatic zeroing at Perform zero clearing once the scale platform is started startup...
  • Page 41 CW-100G-101A (C01+MCGS) Maximum time on the Maximum time an item is on the scale scale table Material blocking time From the discharge photoelectric induction to the material time, more than this time alarm Dynamic zero Range of zeroing of the weighing platform during the weight...

  • Page 42: Communication

    CW-100G-101A (C01+MCGS) 7. Communication The product has RS485 and optional network port for external communication. The communication protocol is standard Modbus RTU, and the network port communication includes Modbus TCP/IP and HTTP.When the communication mode is printed, RS485 can be connected to the printer for printing output.For detailed operation methods, refer to "Operation Instructions on Buttons and Operation Frames"...
  • Page 43 CW-100G-101A (C01+MCGS) Figure 7-2 Communication parameters screen Example 2 Description of communication parameters: Name Instructions Serial communication Modbus-RTU method Mailing address The address of the current device Baud rate Baud rate for current device communication The byte format of the current device communication. Default...

  • Page 44: Serial Port Communication

    CW-100G-101A (C01+MCGS) 7.1.1 Serial port communication The checkweigher is configured with three serial ports, which can communicate with the host computer through RS485 serial ports. The optional functions are Modbus-RTU and print mode (serial port three can only be set as print). The data format 7-E-1 is fixed as print, and Modbus-RTU communication cannot be carried out.

  • Page 45: Mac Address

    CW-100G-101A (C01+MCGS) HTTP works in server-side mode, and the protocol is as follows: ⒈ Send: http://IP, Return: current weigh value (screen display value). For example: Send to: http://192.168.61.223 Return: 123.456kg ⒉ Send: http://IP/szgmt.html Return: Current weighing value (screen display value).
  • Page 46 CW-100G-101A (C01+MCGS) 1: Negative sensor overflow 1: Weight plus or minus identifier bit 0: plus 1: minus 1: zero point identifier bit 1: Stabilize the identifier bit reserve 1: Static calibration state 1: Zero point calibration is successful 1: Gain calibration is successful...
  • Page 47 CW-100G-101A (C01+MCGS) ... reserve 40007 0006 Stop status: real-time weight;Running Weight value state: weight check result 40008 0007 40539 0538 Out-of-tolerance ratio 40540 0539 40541 0540 Underdifference ratio 40542 0541 1: Busy 2: Not removed in time 40551 0550 3: Continuous disqualification...
  • Page 48 CW-100G-101A (C01+MCGS) 40105 0104 Allowable upper deviation of Upper limit product conformity 40106 0105 40107 0106 The permissible lower deviation of Lower limit product conformity 40108 0107 Package weight that is weighed 40109 0108 Pack weight with the product but does not...
  • Page 49 CW-100G-101A (C01+MCGS) Cumulative number of 40510 0509 owes 40511 0510 Accumulated weight of underweight 40512 0511 40513 0512 Cumulative number of disqualifications 40514 0513 40515 0514 Disqualified accumulated weight 40516 0515 40517 0516 Total cumulative times 40518 0817 40519 0518...
  • Page 50 CW-100G-101A (C01+MCGS) Total cumulative 40538 0537 average weight When the read value changes 40559 0558 from 0 to 1, or from 1 to 0, the proof read value is updated data. Check weight result (When power-on, the value is reading identifier (0, 1 fixed at 3, stop and alarm is 2.

  • Page 51: Print Content

    CW-100G-101A (C01+MCGS) Run (when writing ON, start running, stop running when 00031 0030 writing OFF) Zero clear (when writing ON, zero clear) 00032 0031 Clear alarm (Clear alarm when there is an alarm written 00033 0032 Print (when writing ON, print out)

  • Page 52: Set The Parameters Of The Servo Driver

    CW-100G-101A (C01+MCGS) leave status Leave sign limit leave Sampling unit results blank blank blank space space space Among： （1）STX —— Start character，（02H）. （2）status ——3 bit，In case of alarm, state 1 is "E" (45H), state 2 and state 3 are error identifications, otherwise all three bits are spaces 20H.

  • Page 53: Program Upgrade

    CW-100G-101A (C01+MCGS) 8. Program upgrade The device can upgrade the motherboard program and touch screen program through the way of U disk.For details, please refer to "Operation Instructions on Buttons and Operation Frames" in section 3.3.2. Figure 8-1 System Information screen example After contacting our technical department, confirm that it is necessary to upgrade the program of the motherboard or touch screen.Obtain the corresponding program upgrade...

  • Page 54: Size

    CW-100G-101A (C01+MCGS) 9. Size When the equipment is installed on site, it is necessary to ensure that there is no contact between the weighing table and the surrounding area to avoid affecting the normal weighing. The distance between the surrounding area of the weighing table should be greater than 10mm.

  • Page 55: Equipment Repair And Maintenance

    CW-100G-101A (C01+MCGS) 10. Equipment repair and maintenance Maintenance of motors 10.1 10.1.1 Routine maintenance  Keep the motor clean and prevent oil, water and other dirt from entering the motor.  Check motor terminal bolts and motor base fixing bolts for loosening ...

  • Page 56: The Display Is Always Zero

    CW-100G-101A (C01+MCGS)  The sensor is obviously disturbed, such as air conditioning, air flow, etc. Disposal method to get rid of external interference  Ground shaking, vibration, such as nearby machine rotation interference, cars passing by, etc.Treatment methods to get rid of external interference ...

  • Page 57: Continuous Nonconformity Alarm

    CW-100G-101A (C01+MCGS) 10.2.7 Continuous nonconformity alarm  The number of consecutive disqualifications exceeding the set value.Alarm prompt, no need to deal with the weight check work normally. 10.2.8 Excess plugging time  During operation, the object stays too long at the feeding or discharging end.

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