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ORYXEARTH HCF001A Assembly Instructions Manual

105cc mini bike
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105CC MINI BIKE
Model：HCF001A

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Summary of Contents for ORYXEARTH HCF001A

  • Page 1 105CC MINI BIKE Model：HCF001A...
  • Page 2 ASSEMBLY INSTRUCTIONS UNPACKING...

  • Page 3: Parts Information

    PARTS INFORMATION Oil is not provided with the mini bike. 12oz of 10W30 Motor Oil is needed. NUMBER PLATE AND RIGHT FRONT WHEEL FRONT FORK AND HANDLEBAR HARDWARE FRONT FENDER GUSSETT 11) AXLE BOLT (1PC) STEERING PIVOT BOLT (1PC) FRONT NUMBER PLATE (1PC) SCREWS (M6) (6PCS) 12) AXLE NUT (1PC) STEERING PIVOT NUT (1PC)

  • Page 4: Front Fork

    ASSEMBLY INSTRUCTIONS FRONT FORK 1. The forks and handlebar are resting on the right side of the bike. 2. With out twisting the wires and cables, lift up the handlebar and front fork placing the handlebar on the top of the bike frame and res ng the fork on the steering head as shown in the photo.
  • Page 5 ASSEMBLY INSTRUCTIONS FRONT FORK Steering Head Steering stop pins Steering stop Number Plate Tab Lower Fork Plate 3. Make sure the number plate tabs on the forks are facing forward and slide the lower fork plate under the steering head. Make sure the steering stop pins are behind the steering stop as shown.
  • Page 6 ASSEMBLY INSTRUCTIONS FRONT FORK 4. While keeping the steering stop pins behind the steering stop, move the upper fork plate back and over the steering head. 5. Line up the hole in the upper fork plate with the hole in the steering head. 6.
  • Page 7 ASSEMBLY INSTRUCTIONS FRONT FORK 7. Push the steering bolt all the way through the steering head and the lower fork plate 8. Install the nut on the steering bolt as shown in the photo. 9. Tighten the nut securely, (39N.m/20 .lbs.)
  • Page 8 ASSEMBLY INSTRUCTIONS FRONT FORK NOTE: Make sure the wires and cables do not pinch between the frame and the lower fork plate or the steering stop pin and the frame when the handlebar is turned to the right, (as seated on the bike). If they do, simply twist the cable e, wires, and cables toward the rear, away from the lower fork plate.
  • Page 9 ASSEMBLY INSTRUCTIONS HANDLEBAR 10. Rotate the lower of the ha dlebar forward er the grips lever por of the ha dlebar rest dlebar o the top fork plate frame as sho . The brake lever should be faci the cables should twisted.
  • Page 10 ASSEMBLY INSTRUCTIONS HANDLEBAR 13. Place the upper handlebar clamp as shown. 14. Insert the 2 handlebar clamp bolts through the holes in the upper and lower clamps and the holes in the upper fork plate as shown.
  • Page 11 ASSEMBLY INSTRUCTIONS HANDLEBAR 15. Install the nuts on the handlebar clamp bolts as shown. Do Not ghten. 16. Install the clamps, bolts, and nuts on the other side (as in steps 12 through 15).
  • Page 12 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS HANDLEBAR HANDLEBAR 17. Center the handlebar on 17. Center the handlebar on the two clamps. the two clamps. 18. Angle the handlebar to align with the angle of the forks. This is a good ini al ng, you can adjust the handlebars at a di erent 19.

  • Page 13: Front Fender

    ASSEMBLY INSTRUCTIONS FRONT FENDER 20. Place the front fender over the mounting brackets on the front forks 21. Align the holes in the fender with the threaded holes in the moun ng brackets. 22. Insert the Philips head screw through the plas washer, the fender and into the threaded hole of the moun ng...

  • Page 14: Front Wheel

    ASSEMBLY INSTRUCTIONS FRONT WHEEL 23. Insert the front axle bolt through the right fork, (as seated on the bike), so that only an inch or 2 of the bolt is through. 24. Place 1 axle spacer on the bolt, posi on the wheel between the forks with the tread as shown, and insert the axle bolt through the wheel.
  • Page 15 ASSEMBLY INSTRUCTIONS FRONT WHEEL 26. Place the second axle spacer on the axle where it extends from the wheel. 27. Align the spacer and the hole in the fork and push the axle bolt all the way through. 28. Install the nut on the axle and ghten securely.
  • Page 16 ASSEMBLY INSTRUCTIONS FRONT NUMBER PLATE AND BRAKE LEVER 30. Tighten the brake lever before riding. Adjust the brake lever to a suitable position, tighten the bolt as shown 29. Place the number plate over the number plate tabs on the front fork, align the holes in the number plate with the threaded holes of the tabs and insert a screw with a plas c...

  • Page 17: Adding Oil

    ASSEMBLY INSTRUCTIONS ADDING OIL Oil is not provided with the mini bike. 12oz of 10W30 Motor Oil is needed. 31. BEFORE YOU START THE BIKE YOU MUST ADD 12oz. OF 10W30 MOTOR OIL TO THE ENGINE. Add oil into the oil ller neck on the front of the engine.
  • Page 18 ASSEMBLY INSTRUCTIONS BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER STARTING THE MINI BIKE EACH RIDE AS INSTRUCTED IN YOUR OWNER’S MANUAL. er adding Press small fuel to the fuel bu on on the Engine tank, push the fuel Stop Switch so that the lever forward to small bu on is pushed...
  • Page 19 ASSEMBLY INSTRUCTIONS STARTING THE MINIBIKE er the bike has started and has had a minute or two to warm up, push the choke lever to the le “RUN” posi on. ALWAYS WEAR PROTECTIVE GEAR SUCH AS A HELMET, GLOVES, BOOTS, LONG SLEEVE SHIRT, AND PANTS WHEN RIDING.

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