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Welcome Welcome to the Armorgard CuttingStation. A mobile unit that was designed to help contain noise, dust and increase safety while cutting. Please consult this manual for instructions on how to get the most from the unit. Please read this operational and maintenance manual carefully prior to using your CuttingStation.
Contents Safety information Product specification What’s included Tools you’ll need Getting to know your CuttingStation Padlock housing dimensions Electrical safety information How to use the lock How to assemble Installing the casters Installing the support arms Attaching the power strip Attaching the light How to use the dust collector How to use the support arms...
Safety information Before using the CuttingStation, ensure any relevant risk assessments are carried out. Armorgard cannot be responsible for accidents that occur due to negligence. Cordon off a clear area when operating the CuttingStation determined by a site risk assessment.
The unit has an overall WLL of 1000 lbs. Do not exceed roller capacity of 100 lbs. This product should not be used for transporting or storing explosives, hazardous wastes, flammables or hazardous materials such as gas tanks, containers of solvents, dynamite, gunpowder, etc. Only use UL or CSA listed electrical devices that meet the requirements of the local jurisdiction.
What’s included... 1x caster kit 1x light 1x CuttingStation 2 x galvanised 2 x material support 2 x support arm support arms T-piece housing 2 x material support 2 x material rollers 8x M6 bolts and V-piece M6 nyloc nuts (for support arm housings)
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1x power strip 4x handle wheel star 1x rubber mat screws 1x rubber grommet...
Tools you’ll need... adjustable wrench or Drill and 13/32” or ratchet and socket set 10.5mm drill bit (to add casters and (to add optional support arm housing) crane lifting eyes) Screwdriver (for attaching power strip)
Getting to know your cuttingstation Your new, instant cutting room, revolutionizing safe cutting on jobsites Dust collector with waste Fire extinguisher extractor connection Data plate mounting hook featuring unique (four positions) product serial number Expanding back panel Multi-purpose material support arm - expands out up to 30”...
Padlock housing dimensions This lock system is designed to be used with a Master Lock No. 1, Master Lock No. 5, ABUS 41/50 or American Lock No. 50, or an equivalent sized lock. If you are using a padlock not listed above, it is your responsibility to make sure the lock mechanism is working correctly.
Electrical safety information All electrical work MUST be performed properly with safety precautions. To prevent injury or damage to property, please ensure the below information is read carefully. Only use UL or CSA listed electrical devices that meet the requirements of the local jurisdiction.
Video: how to use T-Latch Lock How to use the lock To open the unit, locate the lock Unlock the padlock and remove it. housing at the center of the door. Open the cover plate to expose the locking mechanism. Twist the handle 90°...
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To lock the unit, shut the door, then Close the T-Handle back through open the cover plate to expose the the loop. Ensure the T Handle is locking mechanism. Ensure doors parallel to the front face of the are fully closed properly at top and door.
How to assemble It is important to check that the prod- You will need to install the support arm uct is not damaged upon arrival and housings to the unit using the support all parts are intact and everything is arm fixings provided. Firstly, from the included - see page 6 for contents.
Video: how to attach the casters Installing the casters Lift the CuttingStation onto a stable Two of the casters are swivel platform to ensure it not does not braked. We recommend fitting the roll and cause injury. The unit MUST braked casters at the front of the be empty when installing casters.
Video: how to install support arms Installing the support arms Take one of the support arms and Screw in one of the star screws insert into the side tube located on on the rear of the tube part. This the body of the CuttingStation. Before will prevent movement from the the support can be installed, the inner arm and make it adjustable.
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Finally, repeat steps to install the remaining support arm on the other side of the unit. Ensure the arms are attached tightly before use.
Video: how to attach power strip Attaching the power strip Locate the pre-drilled holes to fit Take the strip and align the unit holes the power strip inside on the left of with the ones in the plates. Insert the the CuttingStation. bolts and tighten with the wrench. Be sure to position the power bar with the cord facing down.
Attaching the light Use the magnetic light to position in This can be plugged into the power correct location of the unit. strip provided. Use zip ties to ensure cable doesn’t interfere within the working area.
How to use the dust collector Dust/debris/waste can be collected Debris can be collected in a bucket using the hopper. Always place chute placed beneath the chute at the rear above a metal bin or suitable collection of the CuttingStation. Alternatively, a container for sparks cutting.
Video: how to use the support arms How to use the support arms The two star screws on the support The support arm can be configured arm can be loosened to allow the to have a flat support rest. We do support arm to slide in and out, and not recommend extending the arms up and down.
Video: how to extend cutting space How to extend the cutting space The adjustable back panel When the back panel is extended, the can be extended out from the handles on either side drop down to CuttingStation to provide a deeper lock it in position.
Take your CuttingStation to the next level with these optional extras Contact the Armorgard team to find out more about the optional extras for your product. Crane lifting eyes For ease of transportation...
Video: how to attach the crane lifting eyes Attaching the crane lifting eye kit (optional extra) If adding crane lifting eyes to the Thread the coach bolts through the CuttingStation, use a 13/32” metal lifting eyes. drill bit to drill out the two pilot holes located on each side of your CuttingStation.
Storing the unit Ensure that all CuttingStation locks When the CuttingStation is in are secured after use, or when position, always ensure the caster leaving the unit unattended. This is brakes are used. essential to maintain the security of the unit. Ensure the star screws lock the arm Ensure the back panel is pulled in.
Transporting the unit The design of the CuttingStation makes transporting the product easy. The unit comes as standard forklift pockets for transporting using a forklift. Please always take care when moving the CuttingStation. Use the heavy-duty casters for easy maneuvering even when fully loaded.
Equipment care The CuttingStation is weather resistant and finished with a durable powder coating, however it does not mean it is waterproof and we do not advise for the unit to be stored outdoors. It is always important to note that any electrical components or equipment susceptible to water damage should be sealed. Always ensure that the product data plate remains visible and in good condition, especially the unique serial number.
Warranty Armorgard products are built to last, and all have a manufacturer’s warranty of seven years - please refer to the terms and conditions for what this covers. Do not force entry into the product, as this could affect the warranty. Contact your padlock distributor if you require a replacement lock or key.
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1.4.1 Defect Arises Because the Buyer Failed to Follow the Seller’s Oral or Written Instruc- tions as to the Storage, Installation, Commissioning, Use or Maintenance of the Goods or (if There Are None) Good Trade Practice; 1.4.2 the Buyer Alters or Repairs the Goods Without the Written Consent of the Seller; 1.4.3 Defect Arises From Fair Wear and Tear (as Determined by the Seller in Its Sole and Absolute Discretion), Cosmetic Rust, Scratches, Dents, or Willful Damage, Negligence, Ab- normal Working Conditions or Misuse, Environmental or Other External Factors;...
Spare parts Replacement Replacement casters rubber mat Replacement Replacement light power strip Other spare parts available. Please get in touch for more information.
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Find us on social media: UK Head Office Unit 14-16, Standard Way, Fareham Industrial Park, Fareham, Hampshire, PO16 8XB +44 (0) 23 9238 0280 | sales@armorgard.co.uk | www.armorgard.co.uk France Office Australia Office + 33 (0) 4 81 16 06 69 +61 (0) 1300 131 751 commercial@armorgard.fr...
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