FlexiForce Frequenz 400-100 Instruction Manual

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Instruction Manual

Frequenz400-100 / Frequenz400-140

REV：03

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Page 1 Instruction Manual Frequenz400-100 / Frequenz400-140 REV：03...
Page 2: Table Of Contents
Contents General Safety Information ..................- 2 - Product Description ....................- 3 - Technical Data ......................- 3 - Drawing of appearance and dimension ..............- 4 - Warnings – Symbols ....................- 5 - Safety information of operation .................. - 5 - Safety information for installation ................
Page 3: General Safety Information
1 General Safety Information ⚫ The door operator may only be used under the conditions described in these instructions. Any other use will be considered improper usage and therefore dangerous. The manufacturer is not liable for damage resulting from improper, incorrect or inappropriate usage.
Page 4: Product Description
The door operator is operated via the control unit. You can choose different operating settings for the operator (e.g. automatic, semi- automatic or hold to run). 3 Technical Data Frequenz 400-100 Frequenz 400-140 Model 400V 3-phase/ 50Hz 400V 3-phase / 50Hz...
Page 5: Drawing Of Appearance And Dimension
4 Drawing of appearance and dimension Frequenz 400-100 Frequenz 400-140 Hyper lift-model 431*180*280 488*180*280 Door operator L*W*H(mm) 420*122*162 420*122*162 Control box L*W*H(mm) 573*510*200 573*510*200 Packing L*W*H(mm) Door operator Control box - 4 -...
Page 6: Warnings - Symbols
5 Warnings – Symbols Note: Technical information must be observed Fig. 1 Number of a figure Caution: Warns of a risk to a person / risk of injury Warning: Warns of a risk to material / risk of damage 6 Safety information of operation The door may only be operated if: ⚫...
Page 7: Safety Information For Installation
7 Safety information for installation Important: The door must move easily and be functional and well-balanced in accordance with the manufacturer's specifications. It must be possible to open and close the door by hand easily. Assembly must be carried out by trained and specialized personnel. Electrical installation work must only be performed by authorized and specialized personnel.
Page 8: Proper Use
8 Proper Use This door operator is suitable for use with balanced sectional doors and sectional doors equipped with spring-break protection and/or safety catch. The maximum dimensions given in the technical data must be complied with. Before installing the door operator, any existing locking mechanisms for the door must be disassembled or taken out of operation.
Page 9: Components Introduction
10 Components introduction Motor Emergency release (Chain) Gear box Emergency release deactivate cord Emergency release activate cord LCD display “UP” button “STOP” button “DOWN” button Main switch Power plug - 8 -...
Page 10: Layout Of Control Unit
11 Layout of control unit Frequenz 400V - 9 -...
Page 11: Installation
12 Installation The door operator shown is similar to sectional door operators type with chain drive. Unless described otherwise, the assembly steps also apply to high speed door operators with crank. Preparation for installation Risk of personal injury and/or material damage due to electrical voltage. Have a specialized electrician open and close the cover for the motor controller.
Page 12: Secure The Door Operator
Fig.2 The door operator is heavy, which may falls and causes personal injury and/or material damage. A suitable hoist must be used to bring it into the installation location. ⚫ Do not supply power to the door operator yet. Do not connect any plugs. ⚫...
Page 13: Install The Emergency Release Cord
12.4 Install the emergency release cord ⚫ Secure the emergency release cord such that the emergency release can be activated by using the red emergency release cord. ⚫ The emergency release is activated when the chain wheel (3) has been moved by pulling down the red emergency release cord in Fig.
Page 14: Wiring
13 Wiring Control Box Door Operator Signal cable Power from Main Switch Connect to Emergency 400V Power input release sensor - 13 -...
Page 15: Additional Accessories Wiring Guideline
13.1 Additional accessories wiring guideline • Must use NC mode safety devices. • After connecting additional devices, activate them in the operator menu if necessary (see section 14) • Maximum combined current draw (12V): 300 mA • All safety devices may be connected to either SAFETY 1 or SAFETY 2. Both connectors are equivalent.
Page 16 13.1.3 Safety edges Activate safety edge in MENU ➔ SAFETY DEVICES ➔ SAFETY 1 or SAFETY 2 ➔ SAFETY EDGE then pick the correct TEST MODE (See 14.4). OSE: 8k2Ω resistive edge: The 8k2Ω resistive edge is tested before each downwards movement. A connection between SIG and TEST must be present.
Page 17 13.1.4 Photocell Activate photocell in MENU ➔ SAFETY DEVICES ➔ SAFETY 1 or SAFETY 2 ➔ PHOTOCELL then pick the correct TEST MODE (See 14.4). See below for PHOTOCELL in mode 4-WIRE: TEST (-): 13.1.5 Remote control / radar / induction loop Connect radio remotes or other additional command sources (for example: radar, induction loops) to the RADIO REMOTE CONTROL row of inputs.
Page 18 13.1.6 Traffic light Connect traffic light as shown below: Some example setups for using the red/green traffic light: Example 1: Red light stays on while door is closed: 1. red light: MENU ➔ INPUTS/OUTPUTS ➔ RELAY OUTPUTS ➔ RELAY 1 ➔ ENDPOSITION ➔...
Page 19 13.1.7 Impulse function pull switches / push buttons The impulse function (UP – STOP – DOWN – STOP sequence) allows to control the door with a single button. Connect NO-type pull switches or push buttons to either PS1 or PS2 (both are equivalent). 13.1.8 Safety Chain This connector allows for adding devices into the safety chain in series.
Page 20: 230V Single-Phase Operation
13.2 230V single-phase operation This operator may be used in single-phase, 230V configuration, to drive a capacitor motor. To prepare the operator for 230V single-phase mode, perform the following steps: (0) Make sure to fully disconnect the operator from supply power! (1) Move the ‘Voltage-Selector’...
Page 21: Operator Programming
14 Operator Programming Press and hold ( ) OR ( ) for 3 sec. to enter the menu. Each time you enter the menu, the system will ask for a language. The selected language will remain active after leaving the menu. SELECT LANGUAGE ENGLISH DEUTSCH...
Page 22: Set Password
14.1 Set Password By activating the password-function you can protect the control unit to be modified by unauthorized persons. Unauthorized modifications of the control unit settings can lead to personal injuries and/or damage of property! We recommend generally to use a password! Main Menu Set Password Load Settings...
Page 23: Load Settings
14.2 Load Settings You can perform a Factory Reset in this menu. Main Menu Set Password Load Settings Door-Positions Load Settings Safety Devices Factory Reset Operation Mode <— Back Inputs/ Outputs Automatic Close Service M2.2 Execute Reset? Expert Settings CONFIRM Motor Settings CANCEL <—...
Page 24: Door Positions
14.3 Door Positions The content of this menu depends on the type of limit hardware connected: 14.3.1 Door Positions – Digital Positioner The Door Positions menu when using a digital position encoder. Overview - In this menu you define the following parameters: (1) Match the rotational direction of the motor to your door installation.
Page 25 (1) Check Direction Press “UP” or “DOWN” button and keep pressed to move the door. After a short amount of door travel has occurred, release the button. Did the door travel in the correct direction? Select YES / NO and the system will adjust itself accordingly. M3 Door-Positions Check Direction Closed Endposition...
Page 26 (4) Smoke Detector Sys.: Set the position that the door shall move to when the smoke detector function is triggered. Note: the input(s) that trigger the smoke detector function must be set separately. See 14.6 Inputs / Outputs Door Positions Check Direction M3.4.1 Smoke Detector Sys Closed End Position...
Page 27 (6) Blank light barrier: If the door obstructs the lightbarrier/photocell at some point during its closing movement, this function allows you to suppress the resulting false detection. After enabling the function for a safety device, this safety device will become inactive once the door travels beyond the set position.
Page 28 14.3.2 Door Positions – Mechanical Limit Switches The Door Positions menu when using mechanical limit switches (or no digital position encoder can be detected). Overview - In this menu you define the following parameters: (1) Allows to freely move the door in manual mode. Useful for setting limit switches, doing door maintenance etc.
Page 29 (1) Free Movement Allows to move the door freely. This can be useful when setting up limit switches, troubleshooting issues, or doing maintenance. The function can be used in one of the following modes: Obey Endpositions: The door will stop on the upper and lower limit switches. Ignore Endpositions: The door will move over the limit switches without stopping.
Page 30 (3) CDM6 Mode CDM6 mode enables support for CDM6 type drives. Only enable this function if a CDM6 drive is installed on your door! M3.3 CDM6 Mode Door-Positions CDM6 Enabled Free Movement CDM6 Disabled Set Motor Direction <— Back CDM6 Mode Partial Open Pos.
Page 31 Press ▼ to move the door into the lower endposition: M3.4 To Starpos ▼ Move door into lower endpositon 2. The door will stop on the lower endposition: M3.4 On Startpos ▲ Move door into Partial Open Pos. 3. Press ▲ to move the door from the lower endposition into the desired partial open position in one continuous movement.
Page 32: Safety Devices
14.4 Safety Devices SAFETY 1 and SAFETY 2: The control unit has 2 supervised connectors for safety devices (e.g. photocells, light curtains, safety-edges, stop-buttons etc.) We strongly recommend to always use safety devices in order to ensure a safe operation of the door ! Connect the safety device according to its manufacturer’s manual with the inputs “SAFETY 1”...
Page 33 M4.1.4 Reverse Mode M4.1.3 Active Direction Full Reverse Down Partial Reverse <— CANCEL Stop <— CANCEL Apply Change? CONFIRM <— CANCEL For SAFETY 2 or other safety devices, re-do the configuration similar as shown in above example. Advise on selecting compatible safety devices: 1.
Page 34: Operation Mode
14.5 Operation Mode Here you can choose between 3 different operation modes: Manual UP and DOWN (Hold to run mode) Automatic UP and DOWN Semi Automatic (automatic UP, hold to run DOWN) To use Automatic UP/DOWN mode, the leading door edge must be secured with a safety device! The following safety devices fulfill this function: Safety Edge, Retractable Photocell, Light Curtain...
Page 35: Inputs / Outputs
14.6 Inputs / Outputs Main Menu Set Password Load Settings Relay Outputs Door-Positions Safety Devices Inputs Operation Mode Inputs / Outputs Radio Channels Automatic Close Special Programs Service [current active program] Expert Settings <— Back Motor Settings <— Exit Menu This menu lets you assign functions to the programmable inputs &...
Page 36 Relay functions overview: Relay function Description No active function. Relay remains in OFF position. Door Movement Switch relay when door moves. Endposition Switch relay when door reaches an endposition. Electric Door-lock Control a locking bolt. Different types are supported. Radio Remote Relay switches when a selected radio channel is activated.
Page 37 Note: If partial open function is active, then the partial open position will be treated as an ‘Open Endposition’ for this relay function. 2. In Endposition: Choose the relay behavior upon reaching the selected endposition (for positions 1-3 only) In Endposition Description Permanently On While the door is in the endposition, the relay will remain on.
Page 38 2. Function: Choose the relay behavior Function Description Impulse The relay will switch on shortly, then switch off again, when the radio channel is activated. Toggle The relay will toggle between on and off each time the radio channel is activated. (6) Fault Indicator The relay will remain on while there is any situation that would prevent the door from moving.
Page 39 3. Choose the input logic Description GPIN FUNCTION The input is active when the two pins are bridged. NO (Norm. Open) The input is active when there is no connection NC (Norm. Closed) between the two pins. 14.6.3 Radio Channels 1.
Page 40 14.6.4 Special Programs Here you can activate special programs, that change the overall behavior of the controller. Each special program uses a preset list of inputs and outputs. By activating the special program, all currently set functions on these inputs/outputs will be overwritten.
Page 41: Automatic Close
14.7 Automatic Close A door safety device (e.g. photocell, light curtain) is mandatory when using the automatic closing function. (1) Timed Close The door will close automatically after the set time has passed. Crossing the door safety device or issuing another OPEN request will reset the timer. Hint: Setting a value of 0 seconds here will make it so, that the door remains open indefinitely and only closes after a pass-through! Main Menu...
Page 42: Service
14.8 Service In the service menu you can view all information related to the door and operator. You can also define service intervals, store service contacts etc. Main Menu Set Password Service Load Settings System Information Door-Positions Door Information Safety Devices Service Done Operation Mode Service Contact...
Page 43: Expert Settings
14.9 Expert Settings Caution: Expert settings may only be changed by trained and authorized professionals ! Changes and wrong configurations can lead to personal injuries and/or damage of property ! The content of this menu depends on the type of limit hardware connected: 14.9.1 Expert Settings –...
Page 44: Motor Settings <- Exit Menu
14.9.2 Expert Settings – Mechanical Limit Switches Partial Reverse Time Main Menu Set Password CDM6 Timeout Load Settings Door-Positions Door Type Safety Devices Back Operation Mode <— Inputs / Outputs Automatic Close Service Expert Settings Motor Settings <— Exit Menu (1) Partial Reverse Time Defines the duration of upwards travel (in seconds) after a partial reverse has been triggered.
Page 45: Motor Settings
14.10 Motor settings In this menu you can adjust the reversal speeds. Emergency Reversal: Applied when a safety device triggers and causes the door to revert. Typically the fastest reversal that is physically possible. Attention: Make sure to use a setting that allows for safe operation when using a safety edge! Changing these values may change impact forces! Soft Reversal: Applied when using the direction keys to revert the door travel.
Page 46: Special Applications
15 Special Applications This section shows in detail how to setup both hardware and system configuration, to use the operator in some special applications. 15.1 Two-Way-Traffic Function (full setup) 15.1.1 Brief Two-Way-Traffic mode is a special operation mode, in which the system manages traffic through the door approaching from inside and outside the building.
Page 47 • Relay 1 controls the inside traffic light • Relay 2 controls the outside traffic light • Relay 3 controls power to traffic lights (for blinking / switch off) 15.1.4 System Configuration How to ENABLE the Two-Way-Traffic function: 1. Enter System Configuration Menu 2.
Page 48 there are no more requests. 3.6. Close on Pass ➔ Enable – Crossing the door will reset the closing delay to the close on pass time (entered next), instead of the full closing delay. 3.7. Closing Delay ➔ Set the timespan to wait after the door has been crossed 3.8.
Page 49: Airlock Function (Simple Setup)
15.2 Airlock Function (simple setup) 15.2.1 Brief Interconnect two door controllers to realize a basic airlock function: If one door is open, the other door is locked. Compared to the full airlock setup (see 15.3): PRO: • Can be used to combine a FREQUENZ drive and another manufacturer’s drive into an airlock, provided there is a programmable relay and STOP input.
Page 50: Airlock Function (Full Setup)
15.3 Airlock Function (full setup) 15.3.1 Brief Airlock mode is a special operation mode, in which two door operators coordinate with each other to implement an airlock. The airlock allows users to pass through both doors while maintaining at least one closed door at all times. The combined airlock system manages requests from both sides of the airlock (much like the Two-Way-Traffic function does).
Page 51 15.3.3 Hardware setup: Connection + Wiring 1. Connect the two systems with each other via an 8-wire cable to form the airlock. 2. (Optional): Connect a switch for ‘Airlock Disable’ function to each door on PUSHBUTTONS [STOP] The switch allows to temporarily disable the airlock function on the door. 3.
Page 52 15.3.4 System Configuration 1. Enter System Configuration Menu 2. Navigate to: MAIN MENU ➔ [6] INPUTS/OUTPUTS ➔ [4] SPECIAL PROGRAMS ➔ [3] AIRLOCK ➔ ENTER 3. Set up Two-Way-Traffic configuration: 3.1. Overwrite ➔ Proceed 3.2. On closed do ➔ Lights off (if using optional Relay 3) 3.3.
Page 53: Smoke Alarm System
15.3.5 Operation / Usage Notes: The following inputs will be interpreted as a request from outside the airlock and result in the airlock doors opening one after the other: Ext. UP Pull Switch 1+2 (recommended) Radio UP The following buttons will be interpreted as a request from inside the airlock, to leave the airlock on that side only: Cover pushbutton UP It is recommended to install both operators inside the airlock, because access to...
Page 54: Connecting A Door-Lock With Return Channel
MAIN MENU ➔ [3] DOOR-POSITIONS ➔ [4] SMOKE DETECTOR SYSTEM ➔ ENTER 3. ➔ ENABLE 4. Move the door into the desired smoke alarm position ➔ ENTER ➔ CONFIRM Set the Smoke Alarm trigger: 1. Enter System Configuration Menu 2. Navigate to: MAIN MENU ➔...
Page 55 15.5.2 Hardware setup: Connection + Wiring Connect the door lock control to a free relay (pins NO+COM) Connect the return channel to a free programmable input (labeled PUSHBUTTONS) 15.5.3 System Configuration Set a relay to control the door lock: Enter System Configuration Menu Navigate to: MAIN MENU ➔...
Page 56: Connectors Pin Assignment
16 Connectors Pin Assignment Connectors main PCB: Connector display module: - 55 -...
Page 57: Error Code Table
17 Error Code Table Error Issue Description Code The door was moving over the CLOSED endposition. You may move the door back into the valid position using the UP key. Endposition If the error persists, go to menu “expert settings – brake offset” and (encoder only) increase the value of the brake offset.
Page 58 The door did not reach the target endposition within the expected Door Runtime time (= the time it took during the last full travel). The system exceeded suspected a blocked door and has stopped the motor. (mech. Limits This is a one-time event! The door runtime is now reset and will be only) relearned during the next complete travel.
Page 59: Ec Declaration
2006/42/EG, annex II part 1 B the manufacturer herewith declares that the door operators Frequenz 400-100 and Frequenz 400-140 is developed and produced in accordance with – machinery directive 2006/42/EG –...

This manual is also suitable for:

Frequenz 400-140