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Description
• Time Delay surface mount fuse capable of replacing
glass tube fuses in certain applications
• Environmentally rugged, complies with EIA-IS-722
Standard
• Solder Immersion Compatible
• Targeted for Consumer Electronics
ELECTRICAL CHARACTERISTICS
% of Amp Rating
100%
200%
200%
200%
Agency Information
• UL Recognition Guide & File numbers: JDYX2 & E19180.
• CSA Component Acceptance: 053787 C 000 & Class
No: 1422 30.
Environmental Data
• Life Test: MIL-STD-202, Method 108A, Test Condition D
• Load Humidity: MIL-STD-202, Method 103B
• Moisture Resistance: MIL-STD-202, Method 106E
• Thermal Shock: MIL-STD-202, Method 107D, air-to-air
• Case Resistance: EIA/IS-722
• Resistance to Dissolution of Metallization:
ANSI J-STD-002, Test D
• Mechanical Shock: MIL-STD-202, Method 213B, Test
Condition A
• High Frequency Vibration: MIL-STD-202, Method 204D,
Test Condition D
• Resistance to Solvents: MIL-STD-202, Method 215A
Ordering
• Specify product code and packaging code
Product
Voltage
Code
AC
6125TD500mA
125V
6125TD750mA
125V
6125TD1A
125V
6125TD1.5A
125V
6125TD2A
125V
6125TD2.5A
125V
6125TD3A
125V
6125TD3.5A
125V
6125TD4A
125V
6125TD5A
125V
6125TD7A
125V
* AC Interrupting Rating (Measured at designated voltage, 100% power factor); DC Interrupting Rating (Measured at designated voltage, time constant of less than
50 microseconds, battery source)
** DC Cold Resistance (Measured at 10% of rated current)
† Typical Melting I
2
t (Measured with a battery bank at rated DC voltage, 10x-rated current (not to exceed IR), time constant of calibrated circuit less than 50 microseconds)
‡ Typical Voltage Drop (Measured at rated current after temperature stabilizes)
Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at
elevated ambient temperatures.
Opening Time
4 Hours Minimum
1 Second Minimum
2-4 Seconds Typical
60 Seconds Maximum
SPECIFICATIONS
Interrupting
Rating
Rating*
DC
125VAC
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
60V
50A
Dimensions
Land Pattern
Soldering Method
• Wave Immersion: 260°C, 3 sec max.
• Infrared: 260°C, 30 sec max.
DC Cold
Resistance** (ohms)
60VDC
min.
typ.
max.
50A
.3350
.4025
.4700
50A
.2000
.2350
.2700
50A
.1350
.1680
.2000
50A
.0550
.0630
.0700
50A
.0380
.0480
.0580
50A
.0280
.0350
.0420
50A
.0225
.0263
.0300
50A
.0170
.0195
.0220
50A
.0160
.0185
.0210
50A
.0115
.0133
.0150
50A
.0073
.0087
.0100
Brick
6125TD Series, Time Delay
mm
⁄
(inches)
2.6
3.0
(0.102)
(0.118)
4.0
(0.157)
8.6
(0.338)
Typical
Melting
I
2
t†
0.716
1.07
2.88
2.35
9.45
16.2
15.3
14.5
38.8
34.4
90.2
™
Fuses
Typical
Voltage
Drop‡
245 mV
250 mV
256 mV
125 mV
133 mV
130 mV
97 mV
95 mV
106 mV
100 mV
99 mV
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Summary of Contents for Cooper Bussmann BRICK 6125TD
-
Page 1: Specifications
Description • Time Delay surface mount fuse capable of replacing glass tube fuses in certain applications • Environmentally rugged, complies with EIA-IS-722 Standard • Solder Immersion Compatible • Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200%... - Page 2 Packaging Code Description 50 piece sample Standard Package: (This is an insert) 1000 pieces of fuses on 12mm tape-and-reel on a 7 inch (177mm) reel per EIA Standard 481 OC-2530 Rev. M 5/03 Visit us on the Web at www.cooperET.com 3601 Quantum Boulevard Boynton Beach, Florida 33426-8638 ©...
- Page 3 Description • The first and most reliable surface mount telecom circuit protector designed to protect against power cross faults and comply with all surge requirements. • Allows compliance with telecom regulatory standards including Bellcore GR 1089, UL 1950/60950, and FCC part 68.
- Page 4 © Cooper Electronic Toll Free: 1-888-414-2645 Technologies 2004 TIME CURRENT CURVE OPTIONS PACKAGING CODE North America Europe Cooper Bussmann Cooper Electronic Technologies P.O. Box 14460 Cooper (UK) Limited St. Louis, MO 63178-4460 Burton-on-the-Wolds Tel: 1-636-394-2877 Leicestershire • LE12 5TH UK...
- Page 5 Description • Designed to IEC 127-4 • Surface Mount fuse, time lag • Solder Immersion Compatible • Overcurrent protection of systems up to 250VAC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 125% 1 Hours Minimum 200% 2 Minutes Maximum 200% 1 Second Minimum 1000%...
- Page 6 Packaging Code Description 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481 50 pieces of fuses on 24mm tape packaged in a plastic box per EIA Standard 481 OC-2536 Rev. XF 5/03 Visit us on the Web at www.cooperET.com 3601 Quantum Boulevard Boynton Beach, Florida 33426-8638 ©...
- Page 7 Description • Surface mount fuse, fast acting • Designed to IEC 127-4 • Surface Mount • Solder Immersion Compatible • Overcurrent protection of systems up to 250 VAC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 125% 1 Hour Minimum 200% 2 Minutes Maximum 1000%...
- Page 8 4000 3000 2000 1000 .008 .006 .005 .004 .003 .002 .001 Packaging Code Description 2500 pieces of fuses on 24mm tape-and-reel on a 13 inch (330mm) reel per EIA Standard 481 50 pieces of fuses on 24mm tape packaged in a plastic box per EIA Standard 481 OC-2548 Rev.
- Page 9 Description • Surface Mount • Environmentally rugged, complies with the EIA-IS-722 Standard • Solder Immersion Compatible • Targeted for Consumer Electronics • Overcurrent protection of systems up to 125VAC/DC • Wire-in-air design ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200%...
- Page 10 Packaging Code Description 50 piece sample 5000 pieces of fuses on 12mm tape-and-reel on a 13 inch (330mm) reel per EIA Standard 481 OC-2531 Rev. I 5/03 Visit us on the Web at www.cooperET.com 3601 Quantum Boulevard Boynton Beach, Florida 33426-8638 ©...
- Page 11 Description • Surface Mount • Environmentally rugged, satisfies the EIA/IS-722 Standard • Solder Immersion Compatible • Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% (250mA-5A) 5 Seconds Maximum 250% (250mA-5A fuse) 1 Second Maximum 200% (7A-15A fuse) 20 Seconds Maximum...
- Page 12 Packaging Code Description 50 piece sample 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481 OC-2538 Rev. X6 5/03 Visit us on the Web at www.cooperET.com 3601 Quantum Boulevard Boynton Beach, Florida 33426-8638 ©...
- Page 13 Description • Surface Mount • Environmentally rugged, satisfies the EIA/IS-722 Standard • Solder Immersion Compatible • Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 1 Second Minimum 200% 60 Seconds Maximum 250% * 10 Seconds Maximum * If fuse does not open @ 200% in 60 seconds, raise current to 250%...
- Page 14 Packaging Code Description 50 piece sample 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481 OC-2537 Rev. XH 5/03 Visit us on the Web at www.cooperET.com 3601 Quantum Boulevard Boynton Beach, Florida 33426-8638 ©...
- Page 15 Engineering Product Specification Telecom Circuit Protector The information contained in this document is the property of Cooper Industries, Inc. It is not for public disclosure. Possession of the information does not convey any right to loan, sell or disclose the prohibited.
- Page 16 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 Table of Contents Section Title Scope Manufacturer and Production Facility Catalog Symbol and Part Numbering System Mechanical Specifications Electrical Specifications Standards and Agency information Marking Specification Soldering Method Land Pattern Temperature Derating Curve Packaging Specification Process Flow Chart...
- Page 17 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 1.SCOPE 1.1 This Specification applies to Bussmann TCP series protectors. 2. MANUFACTURER AND PRODUCTION FACILITY 2.1 Manufacturer 2.2 Production Facility 1) Bussmann 2.3 ISO Registration 3. CATALOG SYMBOL AND PART NUMBERING SYSTEM 3.1 Catalog Symbol 3.1.1 Example 3.2 Part Numbering System...
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Page 18: Mechanical Specifications
Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 3.2.2 Ampere Rating 4. MECHANICAL SPECIFICATIONS 4.1 Construction (drawing not to scale) 1. End plate 2. High temperature solder preform 3. Metallization of ceramic body 4. Ceramic body 5. Fuse element 6. - Page 19 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 4.2 Dimensions (drawings not to scale) 4.2.1 End View mm 4.2.2 Top View mm 1.40± 0.25 (0.055± 0.010) 2.77± 0.15 (0.109± 0.006) 4.2.3 Side View mm 1.40± 0.25 (0.055± 0.010) 2.77±...
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Page 20: Electrical Specifications
Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 4.2.4 Orthogonal View 5. ELECTRICAL SPECIFICATIONS 5.1 Voltage Rating 5.2 Interrupting Rating 5.2.1 AC Interrupting Rating (Measured at designated voltage, 100% power factor) *600V, 60A Interrupting ratings test were performed by closing the circuit between 50 ° and 70 ° on the voltage wave. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. - Page 21 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 5.3 Time vs. Current Characteristic 5.3.1 For TCP500mA and TCP1.25A % of Amp Rating *If the device does not open at 250% within 120 seconds, increase current to 300% of amp rating. Device must open in 10 seconds maximum.
- Page 22 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 5.5 I 5.5.1 Typical Melt I of calibrated circuit less than 50 microseconds. 5.5.2 Maximum Total Clearing is measured on a 40A, 600V AC, unity power factor circuit. Catalog Symbol TCP500mA TCP1.25A TCP2A...
- Page 23 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 5.7 Surge Specifications a) TCP 500mA tested to surge requirements listed below Surge Specification Surge Longitudinal FCC 47 Part 68 Type B Metallic FCC 47 Part 68 Type A Surge Out b) TCP1.25A and TCP2A tested to surge specifications listed below Surge Specification FCC 47 Part 68...
- Page 24 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 5.9 Time Current Curve: This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products.
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Page 25: Standards And Approvals
Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 6. STANDARDS and APPROVALS 6.1 UL Recognition Card (JDYX2 / E19180) 6.1.1 Marking The UL Recognition symbol appears on the label affixed to the packaging container. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. - Page 26 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 6.2 CSA Component Acceptance Card (500mA and 1.25A) 2A is approved, but the card has not been updated 6.2.1 Marking The CSA symbol appears on the label affixed to the packaging container This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications.
- Page 27 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 7. MARKING SPECIFICATION 7.1 A two letter alpha code will be marked on the body of the fuse. The first letter will indicate the ampere rating. The second letter will indicate the manufacturing facility. 7.1.1 Table of alpha code marking Ampere Rating...
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Page 28: Land Pattern
Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 9. LAND PATTERN (inches) 10. TEMPERATURE DERATING CURVE 10.1 Normal Operating Temperature: 25°C ± 2°C (77 °F ± 3.6 °F) 10.2 Maximum Operating Temperature: -55°C to 125°C with proper correction factor applied 10.2.2 Chart of correction factor for TCP500mA and TCP1.25A 10.2.3 Chart of correction factor for TCP2A to be created 10.3 Storage Temperature: -55°C to 125°C (-67°... -
Page 29: Packaging Specification
Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 11. PACKAGING SPECIFICATION 11.1 SP1/: 10 pieces of fuses on 24mm tape, 8 mm pitch per EIA Standard 481, packaged in a 11.2 SP2/: 50 pieces of fuses on 24mm tape, 8 mm pitch per EIA Standard 481, packaged in a plastic box 11.3 TR1/: 1000 pieces of fuses on 24mm tape and reeled on a 13 inch (330 mm) reel per EIA... - Page 30 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 13. ENVIRONMENTAL (RELIABILITIY / QUALIFICATION) DATA 13.1 Life Test: MIL-STD-202, Method 108A, Test Condition D 13.2 Load Humidity Test: MIL-STD-202, Method 103B except: 13.2.1 Environmental chamber 85%+2% relative humidity at 85°C+2°C 13.2.2 100% of rated DC current, at any voltage less than or equal to rated voltage for 1000 hours 13.2.3 At 168h, 504h, and completion of test, the power is turned off.
- Page 31 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 13.5 Thermal Shock Test: MIL-STD-202, Method 107D, air-to-air except: 13.5.1 Samples are placed in a temperature chamber and subjected to 200 air-to-air cycles of the following: 1) Hold -55°C+2°C for 30+5 minutes 2) Transfer to 125°C+2°C within 0.5 minutes 3) Hold 125°C±2°C for 30±5 minutes 4) Transfer to -55°C±2°C within 0.5 minutes...
- Page 32 Title: Engineering Product Specification Telecom Circuit Protector Printed on: 7/14/2003 13.10 High Frequency Vibration Test MIL-STD-202, Method 204D, Test Condition D, except: 13.10.1 Test boards mounted to a shock test fixture, which in turn was mounted to the table of the shock machine.
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