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Revision Issue/Reissue Number Number Letter Description A211-188 Initial Release of AGS-LED 858 Sign Manual A211-218 Update to reflect new single conductor wiring A211-247 Figure 18, updated to show Ferrites, PCB P/Ns & torque valve for hex nut securing bridge rectifier;...
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Limited Product Warranty THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
COMPONENTS OR SERVICE WITH POWER ON. RESUSCITATION Maintenance personnel should familiarize themselves with the technique for resuscitation found in widely published manuals of first aid instruction. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025 REV. E...
The hazard or unsafe practice could result in minor injury. Warning: Notice NOTICE Possibly dangerous situation, goods might be damaged. Warning : Important IMPORTANT Helpful information. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 DANGER: WARNING: CAUTION: WARNING: WARNING: DOCUMENT 1025 REV. E...
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Test Equipment and Tools There is a wide variety of tools and equipment needed to safely and correctly perform airfield lighting equipment installation and maintenance. In addition to the obvious tools (screwdrivers, wrenches, etc.), there is a specialized equipment needed to do the job.
10.11 Sign PC Board P/N 62277 Calibration ... 18 10.12 Replacing Sign Power Supply Board & Heat Sink P/N 62277 ... 18 Figures and Tables ... 21 Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 DOCUMENT 1025 REV. E...
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Figure 26b. Snug up cable tie with a pair of needle nose pliers and trim excess with a pair of dikes..50 Figure 27. Attach White wire from PCB to Bridge Rectifier as shown..51 Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 viii DOCUMENT 1025 REV. E...
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Table 2. Power Supply Switch and Jumper Selection (SERIES CCR) ... 57 Table 3. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Ferro) ... 58 Table 4. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Ferro) ... 59 Table 5.
Class 2 – For operation from -40ºC to +55ºC (+131ºF) Mode 2 – Sign for use in areas subjected to wind speed of up to 200 mph (322 km/h) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Sizes DOCUMENT 1025...
The foundation/pad should extend at least 1 foot beyond the sign body to minimize damage from mowers. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING WARNING: DOCUMENT 1025 REV.
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Number 26811-27) at the transformer secondary connectors (two pin receptacle) to series them together. Use electrical tape around the connections to prevent accidental disconnection. The Series Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 DANGER: DOCUMENT 1025...
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Regulator types, set sign power supply circuit card jumper according to Table 2. k. Return power to series circuit and verify sign illuminates through all Regulator brightness steps. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025...
(L-823 style 7or 8 receptacle) all the way to and including the power source. Use of a calibrated true RMS-reading multi-meter with a current sensing clamp-on attachment Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: WARNING: DOCUMENT 1025 REV.
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75 in-lbs on the cover screws. DANGER When replacing parts inside the circuit box or sign housing, lock out series circuit power at its source. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: CAUTION: WARNING: DANGER: DOCUMENT 1025 REV.
(See Table 12) (P.6) Sign will Loose/broken wire(s)/missing not light connections Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 POSSIBLE CAUSE DOCUMENT 1025 REV. E CORRECTIVE ACTION Measure input current according to Sections 10.3 and 10.4.
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(P.13) Sign Incorrect LED Power Supply flickering Circuit Board Jumper Setting. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 CORRECTIVE ACTION Verify LED cable connectors are properly seated in their respective receptacles; reseat if necessary (See Sections 10.5 &...
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PROBLEM POSSIBLE CAUSE (P.14) Sign Incorrect Isolation Transformer flickering Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 CORRECTIVE ACTION (FERRO CCR) or Table 2 (Series CCR) Replace with Isolation transformer that matches sign type, size, #modules. (See...
DC Volts, verify that the Power Supply Output Voltage is less than 30-VDC at TP6 (Positive lead) and TP3 (Negative Lead) as indicated in Figure 22. If the Power Supply Output Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: WARNING: DOCUMENT 1025 REV.
The LED MODULE input connector and the output connector are clearly marked with inward pointing and outward pointing black arrows, respectively, on the LED MODULE PCB (see Figure 7). Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025 REV. E...
Checking the First LED MODULE Failure to turn off power to the sign and wait five minutes could result WARNING in severe injury or death. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: WARNING: DOCUMENT 1025 REV. E...
LED MODULE with the black return cable connector. Turn on main power to the sign. If both LED MODULES momentarily light and then turn off or stays lit, then the Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025...
Remove the black return cable connector from the 6th LED MODULE output cable. Replace the output cable connector in the LED MODULE #5 with the black return cable connector. Turn on main power to Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025...
(WARNING: Wait five minutes after sign power is turned off to service the sign. This will allow any residual high voltage stored in Power Supply PCB components to bleed off.) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: LED MODULE.
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12. Power Supply Board must be re-calibrated after replacing an LED MODULE (see Section 10.11). Power Supply Board must be re-calibrated after replacing an IMPORTANT Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: LED MODULE (see Section 10.11). DOCUMENT 1025...
In this section, it is assumed that the sign has failed and the trouble shooting guide recommends replacement of the Power Supply Board. INSTRUCTIONS FOR REPLACING 62277 PC BOARD & HEAT SINK: Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: the normal mode of operation (SW3-1 = OFF). DOCUMENT 1025...
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LED plugs and receptacles as shown in Figure 26a and 26b. 12. Attach the White wire from the PCB to the Bridge Rectifier as shown in Figure 27. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: (see Section 10.11).
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20. The Power Supply Board and Heat Sink replacement is complete Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 WARNING: DOCUMENT 1025 REV. E...
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 8. LED Array Wiring, One Module Signs (Reference Figure 7 for LED array orientations)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 9. LED Array Wiring, Two Module Signs (Reference Figure 7 for LED array orientations)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 10. LED Array Wiring, Three Module Signs (Reference Figure 7 for LED array orientations)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 10. LED Array Wiring, Four Module Signs (Reference Figure 7 for LED array orientations)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 11. LED Array Wiring, Distance Marker (Reference Figure 7 for LED array orientations)
REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 15. Concrete Foundation/Pad configurations: Two 4-Module Signs, Side by Side NOTE, IF 3 SIGNS ARE USED IN AN ARRAY, MAKE SEPARATION DISTANCE 12 INCHES TO ALLOW CIRCUIT CARD BOX DOOR TO OPEN IN THIS SPACE WHEN ANOTHER CIRCUIT CARD BOX IS MOUNTED IN THIS SAME SPACE UTILIZED ON ADJACENT SIGN.
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 22. Checking the Power Supply Output Voltage After Turn-Off.
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 23a. Hex Nut that fastens heat sink to power supply box (upper)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 23b. Hex Nut that fastens heat sink to power supply box (lower)
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 25. Plug White cable into CN14 and Black cable into CN9 as shown.
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 26b. Snug up cable tie with a pair of needle nose pliers and trim excess with a pair of dikes.
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 27. Attach White wire from PCB to Bridge Rectifier as shown.
REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 28. Connect the black wire labeled BRPH from the Bridge Rectifier to the PCB “TO BRIDGE” terminal, CN17, as shown. Attach black wire marked PWR 1 to CN18 and the black wire labeled...
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 29. Connect wires labeled CN2, CN3, and GND as shown above.
REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 30. Make sure wires marked BR+ and BR- are connected to the Bridge Rectifier as shown above. Note: BR+ and BR- originate on the Filter Board (Figure 18).
DOCUMENT 1025 REV. E Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Figure 31. Power Supply Box Door Closing instructions. Note: Only upper latch closing shown. Repeat instructions 1-4 for lower latch.
Series Series Series Series Series Series Series Series Table 6. AGS 858 LED Sign Style 2 VA Load & Matching Isolation Transformer (Series) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Sign Sign VA Watts...
Series Series Series Series Series Series Series Series Table 7. AGS 858 LED Sign Style 3 VA Load & Matching Isolation Transformer (Series) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Sign Sign VA Watts...
Series Series Series Series Series Series Series Series Table 8. AGS 858 LED Sign Style 5 VA Load & Matching Isolation Transformer (Series) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Sign Sign VA Watts...
Table 11. Style 5 – Fixed regulator current Note: See page vi for a list of meters that would be suitable for these measurements. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Current Range (A, RMS) 4.7-4.9 (4.80 nominal) 5.3-5.7 (5.50 nominal)
LED Array to LED array input wire, white Last LED array to power supply PCB CN9, return wire, black Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 PART NUMBER USED ON 62245-1 Size 1 62245-2...
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Ferrite core snap-on, .187 max cable diameter (Power Supply Box) Ferrite core snap-on, .256 max cable diameter (Power Supply Box) Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 PART NUMBER USED ON 10047-3033 All Sizes 10047-3034...
= 1.16 for 1 module & size 4 and 5 DMS, 1.165 for 2 module, 1.17 for 3 module, and 1.18 for 4 module. Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Force in Newtons 3,080...
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