Retrofitting the Data Interface ............27 3.2 Calibration of the measuring system ................28 4 First steps – HDA eco...................... 29 5 Operating of the Fluid Inventory Control System HDA eco ........30 5.1 Switching on ........................30 5.1.1 Entry of values ....................30 5.2 Refuelling mode ........................
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5.3.4.3 Menu Extended ..................51 5.3.4.3.1 Menu Date / Time ............51 5.3.4.3.2 Contrast LCD ..............52 5.3.4.3.3 Language ................52 5.3.4.3.4 Language from USB flash drive ........52 5.3.4.3.5 Initialisation / Restoring Factory Settings ....53 44 1670 001-GB-I HDA eco...
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8.1 Return of batteries......................79 Annex A. Menu Structure Management Operation ........... 80 Annex B. Functional Principle hdmanager.net ..........83 Annex C. Functional Principle mytecalemit Cloud ..........84 Annex D. Data export or Import via USB-flash-drive ........85 44 1670 001-GB-I HDA eco...
Only personnel with special knowledge of and experience in hydraulics are allowed to perform work of any type on hydraulic equipment. Depressurize the device before performing any work on it. All pressure-bearing components are to be inspected regularly for leaks and damage. 44 1670 001-GB-I HDA eco...
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Work on electrical equipment is only to be performed by qualified electricians. De-energize the machine and system components before performing any work on the device. The insulation on all live parts is to be inspected regularly for damage. 44 1670 001-GB-I HDA eco...
PC. With the help of a fill level switch or a fill level probe, the HDA eco can monitor a tank in such a way so that if a specified fill level is not reached, the extraction point is blocked (protection against idle running).
2.5.1 Interface flow meter Take care that the used combination of flow meter and pump fits to the HDA eco. The HDA eco can only work with a maximum pulse frequency of 240 Hz. To find out that the used equipment fits to the HDA eco please recheck the equipment...
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14400 pulse Maximum pulse value = = 225 Flow rate Connection of a flow meter (Typical application): Explanation Description External flow meter Connection clamp inside HDA eco HDA eco internal Specification Parameter min. max. Operating voltage 4,9V 5,5V Supply outputcurrent...
Connection of a level control: Use either a level switch (1) or a level gage (2). Never use both parallel. Explanation Description Level switch (nc) Level gauge 4-20mA Connection clamp inside HDA eco HDA eco internal Input configured for level gauge Parameter min. max.
2.5.3 Interface nozzle switch Typical connection of a nozzle switch: Explanation Description Nozzle switch Connection clamp inside HDA eco HDA eco internal Input Nozzle switch Parameter min. max. Switching voltage 5,5V Switching current 1.3 mA A nozzle switch that is qualified for the low current has to be used, e.g. a reed switch.
2.5.4 Interface pump motor Pump motor circuit diagram HDA eco circuit board version E HDA eco circuit board version F Description External pump motor Terminal block in HDA eco HDA eco, internal Relay Parameters Min. Max. Switching voltage 250 VAC...
224061000 compensaton filter probes) The right choice of the additional components like pumps or flow meters depends of the medium and the place of usage. For this please contact the HORN TECALEMIT Ser- vice. Service Hotline +49 1805 900 301 service@tecalemit.de...
HORN TECALEMIT Service has to be contacted. 3.1 Electric connection The HDA eco is operated on 100V … 240V / 50 … 60 Hz. The power consumption is about 5 W. The maximum switching current is approx. 10 A.
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Connection plan, circuit board version E LEDs operating voltage Keyboard connection Lithium battery Fuse Serial interface Connection Pump motor RFID antenna Emergency mode switch Mains voltage LAN interface 44 1670 001-GB-I HDA eco...
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Connection plan, circuit board version F LEDs operating voltage Keyboard connection Lithium battery Fuse Jumper Mains voltage Serial inter- Connection Pump motor / face RFID antenna contactor Emergency mode switch LAN interface 44 1670 001-GB-I HDA eco...
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Mains voltage - neutral Switched phase for motor/contactor when jumper (WJ-COM) is installed WJ and COM Without a jumper, COM and NO are potential-free 2. COM and NO Emergency operation switch Socket modem serial RS422 RS232 44 1670 001-GB-I HDA eco...
5,2V 5.2 V operating voltage present Remote station Serial interface signal DSR active operational Serial interface signal DTR active HDA eco operational Serial interface signal RX active Send data Serial interface signal TX active Receive data 3.1.1 Notes concerning electrical connection 3.1.1.1...
It is possible to connect a level probe (4-20 mA) to the HDA eco. This makes it possi- ble to monitor the level of fuel in the tank on the HDA eco and to switch the pump off when the adjustable minimum level is reached. This protects the pump against dam- age caused by dry running and prevents any dirt on the floor of the tank from being sucked in.
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(see sketch). In particular cases it can be necessary to position the sensor suspended above the floor of the tank. Then the offset for this tank must be entered in the corresponding input mask. Offset Offset * The offset depends on the type of sensor 44 1670 001-GB-I HDA eco...
Connection of the RS232 / RS422 interface It is optionally possible to transmit data from the HDA eco to a PC. The HD Manager, HD Manager Basic or HD Manager eco PC software is required for this and the HDA eco must also be fitted with an additional module (‘socket modem’) for the respective...
Connection diagram D sub socket 9-pole PCB HDA eco (front view) 6 5 4 3 2 1 Manager HDA eco 3.1.5.2 Printer connection Via the serial interface, it is possible to connect an EPSON TM20 RS232 printer. An undisturbed printout is possible with a cable length of approx. 15m (depending on the cable type and how it is laid).
In this case data transmission is possible up to a cable length of approx. 1100 yards. An RS232-to-RS422 converter is required at the PC end and the ‘RS422 socket mo- dem’ must be plugged in on the HDA eco. The PC must have a free COM port or a USB- to-RS232 adaptor.
PC. The PC must be in the same network. For details concerning the connection and the necessary settings, see chapter 5.3.4.3.10. WLAN antenna Connection diagram WLAN access point PCB HDA eco WLAN socket Manager modem HDA eco Local area network...
CMR socket modem. Before this the HDA eco has to be switched off! (see Chapter 3). Take precautions against the possibility of electrostatic discharge when inserting the SIM card.
3.2 Calibration of the measuring system If the HDA eco has been installed in a TECALEMIT pump system and/or a dispensing station, a calibration of the entire system has already been performed at the factory. If a different flow meter is installed, calibration should be performed.
First steps – HDA eco The HAD eco is equipped with an autonomously working refuelling data acquisition system, which permits the recording and subsequent processing of all refuelling pro- cesses. For this, following entries are possible for every refuelling: Driver ...
Operating of the Fluid Inventory Control System HDA eco The user is guided through the operation of the HDA eco by a menu structure (shown in Annex A). The operating manual is orientated to this menu structure. 5.1 Switching on After switching on the HDA eco, a function test runs (display test, program version display, memory test, real-time clock test).
(see section 5.3.3.2) 5.2.1.1 Vehicle identification (optional) The vehicle is identified by the associated ID (code or transponder + optional PIN) in the same way as the identification of the driver. Display (e.g.): Vehicle:*** 10:29 24.03.12 44 1670 001-GB-I HDA eco...
ID query: none” has been selected and the Order Mileage queries have been deactivated too, dispensing begins as soon as the “ENTER” key is pressed or the nozzle is drawn when a nozzle switch is installed. 44 1670 001-GB-I HDA eco...
Preset: 120 Volume: 0.00 The preselection quantity is confirmed with ‘ENTER’; the entry of the preselection quantity is cancelled with ‘EXIT’. After pressing ‘EXIT’, a normal refuelling procedure is initiated without using the preselected quantity. 44 1670 001-GB-I HDA eco...
PC (corresponding accessory is required – RS232/RS422 interface) or via the LAN / WLAN or CMR interface. Data retrieval is possible only in the ‘Refuelling’ mode from the input screens for the identification of the driver or vehicle. 44 1670 001-GB-I HDA eco...
5.2.7.1 Data retrieval via USB flash drive The dispensing and system data of the HDA eco are written to a USB flash drive. We recommend using the supplied USB flash drive. It is possible to use other USB flash drives but we cannot guarantee for their performance. The data on the USB flash drive can be processed on a PC using the HD Manager refuelling data administration program.
Refuelling data menu The functions for the display and processing of the dispensing data are combined in this menu. The HDA eco automatic dispenser can store approx. 10,000 dispensing data records. The oldest data records are overwritten once the memory is full.
‚▼‘. Using the ◄‘ and ‚►‘ buttons it is possible to display details relating to the delivery (data, quantity, driver, vehicle, kilometrage, or- der number). The displayed data set is printed by actuating the 'ENTER' button, abort using 'EXIT'. 44 1670 001-GB-I HDA eco...
No. of Refuellings Display (e.g.): Refuell.: 1532 76.3% engaged The number of refuellings saved and the memory used (in percent) are displayed. The maximum possible number of dispensing data records that can be saved is approx. 10,000. 44 1670 001-GB-I HDA eco...
The dispensing data are not marked as transmitted after the creation of the report. They will be saved again with a later report. If necessary, it is advisable to manually ‘delete’ the dispensing data (see section 5.3.1.3). 44 1670 001-GB-I HDA eco...
Confirm with ‘ENTER’, abort with ‘EXIT’. The total dispensed quantity ‘Total 2’, the in- dividual totals vehicle and the total number of dispensing events without code entry are reset. The total dispensed quantity ‘Total1’ is not reset. 44 1670 001-GB-I HDA eco...
ID, the entry ‘TRANS’ appears instead of the code. After selecting an ID switching between its different parameters takes place using the ‘◄’ or ‘►’ buttons. Press the ‘ENTER’ button to change the parameter and ‘EXIT’ to complete the entry. 44 1670 001-GB-I HDA eco...
HD Manager. Here it is specified whether the odometer reading or oper- ating hours (hrs) are input. For odometer reading you can choose between Kilometer (km) or Miles (mls). ♦ Vehicle Display (e.g.): ◄►Request: 44 1670 001-GB-I HDA eco...
Display of the time frame in days in which the quota dispense quantitycan be fuelled. Zero days are configured ex works, meaning the quota management is deactivated. The setting is only possible through the HAD manager. Display (e. g.): ♦ Vehicle ◄►Days: 44 1670 001-GB-I HDA eco...
‘ENTER’-Key, the transponder tag must be held within a distance of 1 – 2” to the reader. Notice: In case the master code/PIN was forgotten (or a master transponder was lost) no more management functions are accessible. Please contact Tecalemit service for help. 44 1670 001-GB-I HDA eco...
Pin: ........Vehicle Code: Pin: ........Vehicle Code: Pin: ........Vehicle Code: 0104FAC78C The ID file contains all codes and/or the associated PINs in plain text and should not be made accessible to unauthorised persons. 44 1670 001-GB-I HDA eco...
Web Update ◄► yes In this menu, for the version of the HDA eco with a LAN/WiFi/CMR (optional) socket modem, a synchronization of the ID data with the customer data on the web server can be performed when operating with mytecalemit Cloud or www.hdmanager.net.
(if available) can be displayed and edited. You can choose between ‘yes’ and ‘no’. In case a consumption calculation according to operating hours takes place for the vehicle in question, the same applies in turn for the display of the oper- ating hours. 44 1670 001-GB-I HDA eco...
Time out refuel 2 min a. Unit set to "Minutes": The maximum elapsing time during a dispensing event without any medium being dis- pensed can be specified here. (Example: The nozzle wasn’t replaced after refuelling 44 1670 001-GB-I HDA eco...
Receipt ◄►yes If this menu point is 'yes', an receipt is printed out on a connected printer. This menu item is only available if the HDA eco has the option socket modem RS-232 or RS-422 . 5.3.4.2 Menu Dispensing Point Display (e.g.):...
Display (e.g.): Max. Zero dsp. When a value different from 0 has been set for ‘max. zero refuellings’ the HDA eco blocks automatically after the adjusted number of consecutive zero refuelling oc- curred. A blocked HDA eco can be enabled again via the corresponding menu in the device once the cause for zero refuellings has been eliminated (see section 5.3.4.2.4).
◄► Preset 1h Using the ‘◄’ and ‘►’ buttons, the system time can be manually set 1 hour forward or backward, depending on the season. The system time is then changed by pressing the ‘ENTER’ key. 44 1670 001-GB-I HDA eco...
The prerequisite for this is that a USB flash drive containing a suitable language file ‘LANGUAGE.CSV’ is inserted in the USB port provided for it on the automatic dis- penser. For further information see 0. 44 1670 001-GB-I HDA eco...
Here an optional communication PIN for the transmission of data to the HD Manager PC program can be viewed (but not changed). The communication PIN can only be set or deleted using the HD Manager program. 44 1670 001-GB-I HDA eco...
USB flash drive. For operation with mytecalemit Cloud, the LAN must fulfill the following prerequi- sites: Connecting the HDA eco to the internet must be possible without having to log in to a proxy server, as the HDA eco does support a login.
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This menu item is only available for operation with mytecalemit Cloud. Here, users can enter a time at which the HDA eco is completely restarted once a day ("Reset"). This also resets the socket modem, and the unit will re-register on the net- work.
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This menu item is only available for operation with mytecalemit Cloud. This allows a fixed time to be specified at which the HDA eco connects to the web server once a day to synchronize any changes in the master data. This time serves as the start time for the connection interval set (see 5.3.4.3.12.8).
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DHCP: ◄► on If the existing network which the HDA eco is supposed to be connected to has a DHCP server, this is where the 'on' setting should be selected. The integration of the HDA eco in the network takes place automatically. As the case may be, the setting under the 'Port' menu point (chapter 5.3.4.3.10.14) should be adjusted.
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Port = 80 must be configured. If, for example, two HDA eco have to communicate in an existing network, however each with a different computer, two different ports have to be selected for the re- spective HDA eco / PC pairs using the HD Manager computer program.
5645673457 Only available for operation with www.hdmanager.net or mytecalemit Cloud. Customer number to which the HDA eco is assigned. This is where the customer ID can be entered for the unique identification of the operator of the HDA eco. This unique ID is necessary to allow the correct registration of one or more fuel terminals under a particular operator.
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Settings Settings Miscellaneous HDA – (W)LAN / CMR). In this menu, the previ- ously stored configuration is imported from the USB pen drive into the HDA eco. Fol- lowing this, you can leave the 'Interface' menu. As a general rule, further settings are not needed.
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This menu item is only available for operation with mytecalemit Cloud. This allows a fixed time to be specified at which the HDA eco connects to the web server once a day to synchronize any changes in the master data. This time serves as the start time for the connection interval set (see 5.3.4.3.12.8).
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DHCP: ◄► on If the existing network which the HDA eco is supposed to be connected to has a DHCP server, this is where the 'on' setting should be selected. The integration of the HDA eco in the network takes place automatically. As the case may be, the setting under the 'Port' menu point (chapter 0) should be adjusted.
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Configuration of the IP address of the secondary DNS server. This configuration is not mandatory. If no secondary DNS server is available on the local network, a public sec- ondary DNS server e.g. "quad9" with the IP address 009.009.009.009 can also be used. 44 1670 001-GB-I HDA eco...
This is where you can see the identification number (device serial no.) for clear identi- fication of the HDA eco in the network (unchangeable). Via the identification number the HDA eco can be identified in a pool of several devices assigned to one customer. Leave the menu point with 'EXIT'.
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Only available for operation with www.hdmanager.net or mytecalemit Cloud. Customer number to which the HDA eco is assigned. This is where you can input the customer-ID for clear identification of the HDA ec owner. This unique ID is required in order to assign one or more HDA eco to the appropriate owner on the TECALEMIT web server.
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Restart Time ◄► 23:00 This is the place where a time can be selected, to which the HDA eco is restarted once a day (“Reset”). Simultaneously the CMR socket modem is restarted and the device registers itself at the cellular network again. A periodic restart can create remedy with sporadic connecting difficulties.
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An alphanumeric character string containing up to 31 characters can be entered (cf. chapter 5.1.1). With more than 15 characters the text scrolls out of the display to the left. 44 1670 001-GB-I HDA eco...
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The International Mobile Station Equipment Identity (IMEI) is a unique 15-digit serial number by which each GSM/UMTS or LTE end device worldwide can be uniquely identified. Some service providers require the IMEI in order to purchase or activate a SIM card. 44 1670 001-GB-I HDA eco...
2 – 5 cm to the reader. To cancel use ‘EXIT’. 5.3.5 Menu Fuel Tank The function of the tank monitoring as well as tank parameters (level probe option only) can be set in this menu. Display (e.g.): Menu Fuel Tank ▼Stock control 44 1670 001-GB-I HDA eco...
Max. Volume / Maximum Tank Volume The maximum tank volume can be entered here. It corresponds to a completely filled tank. Display (e.g.): Tank parameters ◄►MaxVol 10000 L A value of between 0 and 99999 litres can be entered. 44 1670 001-GB-I HDA eco...
A value of -999 to 9999 mm can be entered. 5.3.5.2.7 Min. Volume / Cut Off Volume A limit value can be entered here, below further refuelling with the HDA eco will be disabled. The value is checked before and during each refueling. The active refueling will be stopped to prevent dry running of the pump.
‘EXIT’ button aborts the compensation. 5.3.5.3 Tank Level (Level Probe Option) The filling quantity in percent, the measured filling level and the filling quantity in li- tres are displayed. Display (e.g.): Tank 510mm 6800L 44 1670 001-GB-I HDA eco...
Spare parts Elektronics, see drawing ET-1670001 PCB HDA eco (Information of the exact configuration of 816708001 the HDA eco required) Set USB cover 816708002 Cover HDA eco inkl. keypad & RFID antenna 816708003 Battery (exchange every 5 years) 450600900 Fuse HDA eco...
6.1 Exchange of the buffer battery The HDA eco automatic dispenser has a buffer battery for the backup of the time and the date in the event of a power failure. The battery must be exchanged every 5 years by an electrician.
…the pump runs and the medium is pumped, but the quantity display does not corre- spond with the quantity which is dispensed? The pulse value in the HDA eco does not correspond with that of the flow me- ter. It should be checked and adjusted (chapter 5.3.4.2.2) As the case may be, a calibration should be carried out (chapter 3.2).
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…the fuse blows each time a delivery is started? The current consumption of the pump is too high for the HDA eco (max. 10 A). An additional relay or safety device should be used. The pump has a defect (e.g.: a blocked rotor). It should be checked.
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…the LAN / WLAN connection does not work? Different ports for the communication have been set at the HDA eco and in the HD manager program. It has to be made sure that the ports do match (factory setting: 54937).
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Measures to improve the signal quality have to be taken (e.g. external antenna, change of ISP). The customer ID has not been input on the HDA eco or it has been input incor- rectly. It has to be input correctly. The unique customer ID is allocated by HORN TECALEMIT at the address „http://hdmanager.net/register.php“...
(Cd, Hg or Pb) of the heavy metal that is decisive for the classification as containing harmful substances: 1. “Cd” stands for cadmium. 2. “Pb” stands for lead. 3. “Hg” stands for mercury. 44 1670 001-GB-I HDA eco...
Tank Parameters Menu Interface Activation Form Tank Level Submenu structure Communication Pin Max. Volume according to USB Pin Height version, see next Interface Density Medium page Sensor Type Offset Sensor Min. Volume Zero point adjust 44 1670 001-GB-I HDA eco...
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IP Address Subnet Mask Access Point User name IP Gateway Port Password IP Addresse DNS1 MAC Address IP Addresse DNS2 IMEI Port GSM Band Additional in the menu Ident Codes : Menü Ident Codes Web Update 44 1670 001-GB-I HDA eco...
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IP-Adresse DNS2 User name IP Gateway Port Password IP Addresse DNS1 MAC Address IP Addresse DNS2 IP-Adresse DNS1 Port IP-Adresse DNS2 IMEI GSM Band Additional in the menu Ident Codes : Menü Ident Codes Web Update 44 1670 001-GB-I HDA eco...
Annex B. Functional Principle hdmanager.net Schematic for one Customer with three HDA eco Assignment HDA to customer Control data stream HTE Web Server Internet HD Manager 8 01823481 01823482 01823483 1234567890 Unique Customer ID Unique Ident Number for each HDA...
Schematic for a Customer with three HDA Unique Customer-ID 1234567890 Registration: www.mytecalemit.com Internet Router Wi-Fi Web-Browser Wi-Fi 01823481 1234567890 01823483 Unique Customer ID 01823482 Unique ident. number for each HDA HDA eco equipped with M2M SIM cards 44 1670 001-GB-I HDA eco...
Import or restoring of ID data A previously saved ID data file ‘DATAOUT.TXT’ can be read into the HDA eco again by being renamed or copied to ‘DATAIN.TXT’. This file can be also be created by the HD Manager eco program.
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, 1, 0, 0000, 00, 9999, 200, 07, BC Generation of a language file A new language file has to be examined and approved by HORN TECALEMIT. Please contact customer service at HORN TECALEMIT. A faulty language file can impair the operation of the automatic dispenser.
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Unique text ID (numeric, maximum three-digit) each text in the driver guidance is as- signed exactly one ID Text (1 - 16 characters) translation of the original text. Characters will be cut off if the maximum text length is exceeded. Example: 0,Yes 1,No 2,Tank level … 44 1670 001-GB-I HDA eco...
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HORN GmbH & Co. KG Munketoft 42 24937 Flensburg Deutschland T +49 461-8696-0 F +49 461-8696-66 www.tecalemit.de info@tecalemit.de 44 1670 001-GB-I HDA eco...
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