Summary of Contents for Power Wheels PW200
- Page 1 Power Wheels PW200 IMPORTANT READ ENTIRE MANUAL BEFORE INSTALLING AND OPERATING YOUR POWER WHEELS...
- Page 2 Congratulation on your purchase of Power Wheels! Please read this manual thoroughly to become familiar with safe maintenance and operation of this unit. If you have any questions regarding your Power Wheels please do not hesitate to contact our customer service at support@powerwheelshandtruck.com.
- Page 3 - Only authorized technicians should service your Power Wheels. IMPORTANT! Power Wheels may be used in the upright (2 wheel) or platform (4 wheel) position. It is recommended that Power Wheels is used in the platform position because it doesn't require the user to balance the load while controlling the speed.
-
Page 4: Installation
Installation Power Wheels is designed to be installed on your existing convertible hand truck. Please follow these instructions to properly install your Power Wheels drive unit. 1. Place your hand truck horizontally on a flat surface and remove the two cotter keys. This will allow you to remove the tires and bearing from the hand truck axle. - Page 5 5. Place the tire on a flat surface with the valve stem pointing down and insert the transaxle hub in the center of the wheel hub. 6. Attach the transaxle hub to the wheel hub using (4) 1/4-20" x 3/4" bolts, washers and nuts. 7.
- Page 6 8. Place the transaxle / motor on the frame and insert the (4) 5/16" x 2" bolts. Install the lock nuts and tighten. 9. Unlatch the latch bar and push forward to make clearance for battery box installation. 10. Place the battery box on the frame and align the mounting hole to the holes located on hand truck frame.
- Page 7 12. Attach the wheels to the transaxle. 13. Insert the keyway into each hub. 14. Insert the hub bolt and tighten using a 6 mm allen wrench.
- Page 8 15. Place the top controller with to of the hand truck. Make to to go under the locking bar. 16. Remove nut on the locking bar and connect the controller wire clamp. 17. Remove nut on the handle bar and connect the controller wire clamp. 18.
- Page 9 19. Remove the 2 screws holding the top controller together. 20. Feed the controller box through the cross support bar. 21. Drill 2 (1/4-20) holes on top of handle. 22. Attach and alien top controller. Holes should be drilled 2 1/4" apart.
-
Page 10: Change Batteries
Change Batteries 1. Remove the two controller wiring clamps. 2. Remove the 4 battery box mounting bolts. 3. Slide the battery box forward. Gently pull on the smaller electric brake wire to remove it from the battery box. Pull about 6 inches of motor and brake wire from the battery box. - Page 11 4. Rotate the battery box toward the electric brake unit the battery cover is facing you. 5. Remove the 6 screws and battery box cover . 12v 12Ah 6. Disconnect the top battery wires. Remove the top battery. Disconnect the bottom battery. Remove bottom battery.
- Page 12 7. Attach the battery box cover. Make sure the rubber battery supports on battery side. 8. Install the 6 batter box cover screws. 9. Rotate the battery box and place it on the frame of the hand truck.
- Page 13 10. Insert the electric brake wire connector into the battery box. Insert the motor and brake wire into the battery box while sliding the battery box toward the motor and transaxle. 11. Align the battery box mounting holes. Attach the 4 battery box mounting bolts.
- Page 14 12. Attach the controller wire clamps.
-
Page 15: User Controls
Fast / Slow Speed Control - The Fast / Slow speed control allows the user to adjust the maximum speed that Power Wheels will travel when the Throttle Lever is depressed to its fullest. Turn the Fast / Slow knob clockwise to decrease the maximum speed. Turn the Fast / Slow knob counterclockwise... - Page 16 Motor / Brake Connector - The Motor / Brake connector connects the motor and brake to the battery box. Fig 2 Digital Voltmeter - The digital voltmeter is located on the right side of Power Wheels battery box. The digital voltmeter reads DC voltage ranging from 12V to 40V. A typical charge will be at maximum capacity around 28 volts.
-
Page 17: Battery Life
Ramps must be securely and correctly attached to the truck or trailer body. If the transition between ramp and trailer isn't smooth then it may cause the operator to lose control or Power Wheels to perform improperly. -
Page 18: Battery Charger
- Solid yellow - Battery is charging. - Solid green - battery has fully charged and is ready to be unplugged and used. Tool List The following tools may be needed to service or install you Power Wheels drive unit: - #1 Phillips Screwdriver - Pliers - Short #2 Phillips screwdriver - 1/2"... - Page 19 Power Wheels - Wiring Diagram 1 - Curtis Wig Wag WW-1 2 - Dynamic Rhino 160 amp controller 3 - Charging Port 4 - Batter Meter 5 - On / Off 6 - Speed Pot 7 - 50 Amp Breaker...
- Page 20 10105 10107 10112 10109 10110 10108 10106 10103 10101 10111 10102 10104...
- Page 21 20103 20104 20106 20101 20102 20108 20105 20110 20109 20107...
- Page 22 30101 30103 30108 30108 30109 30109 30110 30110 30104 30104 30107 30107 30109 30109 30110 30110 30106 30102 30105...
- Page 23 40114 40110 40115 40106 40107 40107 40108 40109 40101 40102 40103 40103 40104 40104 40105 40105 40111 40112 40113...
- Page 24 Non-Warranty Service If your Power Wheels is older the 1 year then repairs can be made on site with factory supplied parts, or repairs can be made at the factory. Do not send parts to the factory for service without obtaining a Return Materials Authorization (RMA) number from our service department.
Need help?
Do you have a question about the PW200 and is the answer not in the manual?
Questions and answers