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DOCUMENT CONTROL: This document has been produced, verified and controlled in accordance with Daniels Electronics’ Quality Management System requirements. Please report any errors or problems to Daniels Electronics’ Customer Service Department. NOTE: The user's authority to operate this equipment could be revoked through any changes or modifications not expressly approved by Daniels Electronics Ltd.
GENERAL Introduction The VR-3H040 Enhanced Extra Wideband Receiver family provides high performance synthesized FM reception in 50 kHz channels in one of two frequency bands: 29 to 38 MHz or 38 to 50 MHz. A modular design allows each of the receiver's three internal modules; 21.4 MHz FM IF/Audio Main Board, FE3H Enhanced Front End, and OS-3H Synthesizer to be individually assembled and tested.
Enhanced Synthesizer Module. The synthesizer module provides the low noise first local oscillator signal to the FE3H Front End module. VR-3H 29 - 50 MHz Channel Designation Tables: This manual provides tabular frequency / channel number assignment.
Performance Specifications 1.4.1 General Type: MT-3 Series Synthesized Receiver. Family: VR-3H040 Converted for 50 kHz Channel spacing Compatibility: MT-3 Series Radio Systems Frequency Range: 29 to 38 MHz or 38 to 50 MHz. System Impedance: 50 Ω (Type N connector). Frequency Generation: Synthesizer Module (Internal).
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Audio Output: 600 Ω balanced or unbalanced line output; De-emphasis output, +3 dBm maximum level; Flat response output, +3 dBm maximum level; Audio Distortion: Less than 3.0% (typical < 2%) THD at +25°C; less than 3.5% THD, -30°C to +60°C. De-emphasized Audio Response: +1, -2 dB;...
SYSTEM OVERVIEW Receiver Operation A VR-3H040 Receiver family is constructed using three primary modules; the FE3H Front-End module, the MT-3 Receiver FM IF/Audio Main Board and the OSR-3H061 local oscillator synthesizer (refer to section 3.3, VR-3H040 Family Enhanced Receiver Block Diagram). Two Front-End modules, FE3H035 and FE3H045 provide frequency coverage from 29 - 38 MHz and 38 - 50 MHz respectively.
Frequency Selection Receiver channel selection is achieved by setting a decimal number on four BCD frequency select switches, FSW1 through FSW4. These rotary switches are located on the FM IF/Audio Main Board and are made accessible by removing the outer receiver cover. The switch settings are scanned by the synthesizer module when the receiver is first powered up, and the desired local oscillator frequency is generated.
Receiver Assembly and Adjustment All modules and the front panel are mounted on the Receiver Main Board which then forms a single assembly. The FE3H Front End is attached with two front panel screws and one screw through the rear F connector. Removal is required to access the Synthesizer for tuning. An enclosure is formed by an extruded aluminum shell that slides over the Receiver Main Board as illustrated in section 2.8).
2.3.2 Frequency Change The receiver is initially aligned at the factory for the frequency stamped on the 'Factory Set Operating Frequency' label (see section 3.1). This label should list the frequency at which the last complete receiver alignment was performed. For a small frequency change, a simple channel change (see section 2.2) may be all that is required.
2.3.3 Minor Frequency Change Changes less than ± 0.5 MHz (29 - 38 MHz) or ± 1 MHz (38 - 50 MHz) from a previously tuned working receive frequency will generally not require any adjustment. Change the channel frequency select switches (Section 2.2) and inject a standard signal at the new channel frequency.
The FE3H040 Enhanced Front End is a highly integrated, frequency selective, down converter used in Daniels Electronics standard MT-3 Low Band VHF FM receiver product line. The FE3H040 Front End connects to the 21.4 MHz IF / Audio Main Board and the enhanced Synthesizer to form a complete receiver.
Enhanced Synthesizer The OS-3A/H Synthesizer is a compact, fully shielded and environmentally rugged frequency synthesis module that is the nucleus of every MT-3 synthesized Receiver and Transmitter radio module. The OS-3A/H generates a high stability, low distortion radio frequency signal in one of several frequency bands, including 29 - 50 MHz.
Receiver Front Panel Illustration RECE VER FACTORY SET FREQUENCY (MHz) 45.120 OPERATING FREQUENCY SQUELCH DISABLE SQ . DI SABLE ON / OFF SWITCH RF N REFERENCE TYPE N RF SMA REFERENCE INPUT JACK INPUT JACK INPUT ORANGE TEXT MADE IN CANADA VR-3H045-SW MADE IN CANADA RECEIVER...
MT-3 Receiver Case - Exploded View RECEIVER FRONT PANEL ASSEMBLY RECEIVER 14 HP CASE Instructions 1. Remove the four screws (D) on the side of the Receiver Case. 2. Remove the four Front Panel screws (A). RF AMPLIFIER ASSEMBLY 3. Remove the Receiver Case. 4.
THEORY OF OPERATION Detailed circuit analysis and signal flow description for each of the three electronic modules; Main Board, Enhanced Front End, and Synthesizer are provided in the subsections below. Refer to Section 2, System Overview, of this manual for a description of the overall receiver operation, and the receiver block diagram.
3.1.4 First IF Amplifier MOSFET Q1 provides linear 21.4 MHz IF amplification, while crystal filters XF1 through XF4 provide the optimum bandpass characteristics for good selectivity and low distortion. Potentiometer R13 is used to bias Q1 to an operating point drain current of 7.5 mA. The 21.4 MHz IF amplifier provides an overall gain of approximately 14 dB, including crystal filter losses.
Graph of the RSSI Output Voltage versus RF Signal Level. 4.70 3.70 2.70 1.70 0.70 -120.0 -100.0 -80.0 -60.0 -40.0 RF SIGNAL LEVEL (dBm) MT3RXM4 Note: Standard input signal used (1kHz tone, 3 kHz deviation). 3.1.7 Audio Processing Recovered audio from pin 9 of U2 supplies both audio and squelch circuitry. Operational amplifier U18A is AC coupled to the recovered audio line providing low pass filtering with a cutoff frequency of approximately 8 kHz, together with amplification of the recovered audio signal.
Operational amplifier U19A is AC coupled to the recovered audio line providing the standard 6 dB per octave de-emphasis response from 300 Hz to 3 kHz. The de-emphasis audio output can be routed, via jumpers JU13, JU14 and JU15, through a voice band filter and/or connected directly through the audio squelch gate U7.
Operational amplifiers U5 and U6 form a 6 pole voice band high pass filter that is used to remove modulation components below 300 Hz. Enabled by the installation of jumpers JU8 and JU9, the voice band high pass filter provides an output that can be routed through either the flat or de-emphasis audio paths via jumpers JU12 or JU15.
This provides a controlled amount of squelch hysteresis that prevents oscillating action of the squelch comparator circuitry. The amount of squelch hysteresis is normally factory set for 6 dB centered about the squelch threshold point. The squelch threshold setting is normally established as being the point of receiver 12 dB SINAD.
The other three COR outputs are all affected by the receiver's mute line, consequently, they only become active when the Receiver is unsquelched. • MOSFET Q5 provides an open drain output capable of sinking up to 2 amps when active (unsquelched receiver) through main connector pins B12 / Z12. Jumpers JU26 and JU27 allow internal pull-up to either +6.0 Vdc or +9.5 Vdc respectively.
Enhanced Front End 3.2.1 General The Enhanced Front End amplifies and down converts the RF signal to the IF frequency of 21.4 MHz. The FE3H035 and FE3H045 Front Ends use high side injection. The Enhanced Front End consists of the following: •...
3.2.4 RF Amplifier The output from the preselector filter is coupled through DC blocking capacitor C8 to the base of RF amplifier Q2. The RF amplifier stage is supplied by the regulated +9.5 Vdc line and typically draws 60 mA of collector current. It provides a high third order intercept point and low noise figure.
Enhanced Synthesizer 3.3.1 Internal Power and Control (Digital Board) Refer to "OS(R/T)-3(A/H) Digital Board Schematic Diagram" in section 6.13 of this manual. The synthesizer operates from a +9.5 Vdc power source applied to connector pin P1-2. Total current draw is approximately 160 mA for FM synthesizers and 65 mA for AM synthesizers. POWER DOWN control line P2-4 controls the +5.0 Vdc microcontroller regulator U2 through power MOSFET switch U1.
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The internal 9.6 MHz TCXO provides better than ±1 ppm frequency stability from -30°C to +60°C (-40°C to +60°C optional). Fine frequency adjustment is made through frequency control potentiometer RV1, which is accessible through the synthesizer top cover. The 9.6 MHz reference source is divided down to establish a channel selection step size of 5.0/6.25, 12.5, or 25.0 kHz depending on the particular synthesizer model type.
3.3.3 29 - 71.4 MHz Analog Board Circuitry Refer to the "OS(R/T)-3H 29 - 71.4 MHz Analog Board Schematic Diagram" in section 6. Field effect transistor Q5 forms part of the negative resistance VHF amplifier oscillator that is tuned on-frequency by the combination of resonator L5 and the total capacitive reactance presented across L5 through capacitors C62, C63, C64, C23 (Select), variable capacitor C24 and varactor diodes D1 and D2.
3.3.4 Synthesizer Digital Circuitry (Digital Board) Microcontroller U4 generates control signals utilized within the synthesizer module. communicates with synthesizer IC U10, monitors the synthesizer lock detect, manages PTT input and output and determines the operating frequency by reading channel number information from either the four rotary Binary Coded Decimal (BCD) switches mounted on the main Transmitter and Receiver PCB, or by reading four externally driven CHANNEL SELECT lines.
In transmitters, the synthesizer operating frequency is the transmitter operating frequency; however, for receivers, an IF Offset correction factor must be added to or subtracted from the synthesizer operating frequency in order to determine the actual receive frequency. For VHF and UHF Receivers, the IF Offset correction factor is 21.4 MHz, while for 800 and 900 MHz Receivers it is 45 MHz.
RECEIVER ALIGNMENT General Receiver alignment is simplified by using an M-3 subrack, SM-3 system monitor, and RF extender card/cable to provide receiver power and signal interconnection. Alternatively, +9.5 Vdc may be applied directly to a receiver module through positive connection to pins B6 / Z6, and negative connection to pins B30 / Z30 / B32 / Z32.
PCB number 43-912010 indicates circuit board version 1.0; • PCB number 50002-02 indicates circuit board version 2.0. All PCB's manufactured by Daniels Electronics are identified by one of the above conventions. Recommended Test Equipment Alignment of the receiver requires the following test equipment or its equivalent.
Synthesizer OS-3, OS-3H) For LOW BAND units (OSR-3H061 synthesizer): • Change the select jumpers, JU2, 3, 4 (See Table below). LOW BAND JUMPER TABLE – Use only with Analog Board PCB 50038-03 (Version 03). – Table to be used only as a guideline in choosing correct setting. Freq.
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Continue to decrease the jumper position one "bit" at a time until the synthesizer regains lock with TP4 adjusted (C24) for +2.3 Vdc. If the tuning voltage remains lower than +2.3 Vdc, increase the jumper setting by 1 "bit" position and re-adjust C24 in an attempt to achieve +2.3 Vdc at TP4.
Front End Tuning • Attach the front-end assembly to the main board and solder the red wire to the 9.5V line (J6-2). • Use a spectrum analyzer with Tracking Generator. Connect the generator O/P of the spectrum analyzer to the RF I/P of the front end. Connect the IF O/P of the front end to the analyzer I/P.
Main Board Tuning 4.7.1 IF Amplifier Bias Current Adjustment Monitor test point TP5 and adjust MOSFET bias potentiometer R13 until a DC level of +8.75 Vdc is achieved. This corresponds to an IF amplifier drain current of 7.5 mA, and prepares the IF amplifier for following alignment steps.
4.7.4 Distortion and Sensitivity • Adjust L2, C17, C27, and L5 to get lowest distortion. Experiment with L2 and C17 to get the best trade-off resulting in lowest distortion. Ensure distortion is < 3.0%. Expect ~ 1.5% or less for most units. •...
4.7.6 Squelch Window • Generally, the squelch hysterisis is set to a window of 6dB centered around the 12dB SINAD sensitivity. • Set the RF Gen level to 3dB above the sensitivity. Turn pot R88 CW until the Rx’s audio O/P turns off. Slowly turn R88 CCW until the signal just comes on and stays on. •...
5.1.4 Power Supplies A check of all DC power supply levels is recommended before receiver alignment is performed. All supply and reference voltages are fixed with no provision made for adjustment. The following test points and their respective levels apply: Note that total receiver current should be less than approximately 100 mA for a synthesized unit and 45 mA for a crystal controlled unit.
5.1.5 21.4 MHz IF / Audio Board Interconnect Pin Definitions The IF / Audio Main Board employs a 48 pin Eurostandard connector for interfacing to all transmitter power, audio, and control functions. The following are the IF / Audio Main Board back plane connections to the M-3 Motherboard.
5.3.2 Synthesizer Test Points Analog Board Component Layout (Top) Common to all synthesizer family members. +8.0 ±0.3 Vdc. U6 positive regulator output. +5.0 ±0.1 Vdc. U7 positive regulator output. +5.0 ±0.1 Vdc. U8 positive regulator output (always on). PLL error voltage. Normal range is +0.5 to +4.5 Vdc (depending on frequency).
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ILLUSTRATIONS AND SCHEMATIC DIAGRAMS 21.4 MHz FM IF / Audio Board Component Layout (Top) - Extra Wideband FRONT END CONNECTION C126 +9.5V 100µF 100µF Installed 13.8V 1 ROW x 6 PIN PCB HOLDER (FASTENED TO FRONT PANEL) 1 ROW x12 PIN 1 ROW x 9 PIN 150mH C116...
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21.4 MHz FM IF / Audio Board Schematic Diagram - Extra Wideband Page 1 of 2 TO ALL - 6.0 VDC SUPPLY POINTS TO ALL +6.0 V CCTS TO ALL +9.5 V CCTS TO ALL +4.75 VDC SUPPLY POINTS BYD17 RECEIVER JU36 +9.5V...
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21.4 MHz FM IF / Audio Board Schematic Diagram - Extra Wideband Page 2 of 2 JU44 JU43 JU25 187k RFC 12 DISCRIMINATOR O/P +9.5V B-14 7 POLE VOICE BAND HIGH PASS FILTER (Fc = 300 Hz) 33pF +9.5V (BUFFERED) U18B 22k6 C132...
21.4 M H z F M I F Bu ffer C omp on en t L a you t 680nH 10nF 68pF 49R9 680nH 56pF 332R 82pF 121R 820nH 121R 1.0µH 100nF RX214M5 21.4 M H z F M I F Bu ffer Sch ema tic Dia gra m 9.5V 121R 121R...
Enhanced Front End Block Diagram BANDPASS IMAGE REJECTION DOUBLE FILTER FILTER BALANCED MIXER RF IN IF OUT 21.4 MHz CONVERSION IL = 2 dB 16 dB IL = 1.5 dB 12.5 dB GAIN LOSS = 0 dB 3 dB BW > 5 MHz Fc = 61 MHz LOCAL OSCILLATOR FILTER...
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6.11 Synthesizer Analog Board Component Layout Bottom) - Extra Wideband 1.0µF 10µH 10µH COMPONENT LOCATION TABLE DES LC SD DES LC SD DES LC SD LC SD DES LC SD C41 C5 F2 B B2 T F3 T C42 E4 E2 B A4 T D1 T...
REVISION HISTORY Issue Issue Revised: Details Date: Jan 2003 Revision 1 • This manual covers the synthesized Low Band VHF Extra Wideband Receiver (29 to 50 MHz.) Converted for 50kHz channel spacing Current information was extracted from the following documents to create an Instruction Manual specific to the VT-3H040 Receiver, converted for 50 KHz channel spacing: IM10-RX214 IM10-OS3AH...
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This Page Intentionally Left Blank DANIELS ELECTRONICS LTD. IM10-VR3H040-AB VHF Enhanced Extra Wideband Receiver Instruction Manual...
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