Swisslog corob D200 Installation And Maintenance Manual

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D200: Installation and

maintenance

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Installation

•

Calibration

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Use

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Troubleshooting

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SAPS replacement

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CBMASTER replacement

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Fuses replacement

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Power supply unit replacement

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Sensor replacement

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Check-valve replacement

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Pipe replacement

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CBMONO replacement

Member of

group

Table of Contents

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Summary of Contents for Swisslog corob D200

Page 1 D200: Installation and maintenance • Installation • Calibration • • Troubleshooting • SAPS replacement • CBMASTER replacement • Fuses replacement • Power supply unit replacement • Sensor replacement • Check-valve replacement • Pipe replacement • Member of CBMONO replacement group...
Page 2 D200 Package • Unscrew the system that fasten the machine to the pallet and remove • With one person at each corner, lift the machine up and remove the pallet. Member of group...
Page 3: Connecting The Computer
Connecting the computer • To connect the computer to the machine, it is first necessary to remove the left side panel. • Unscrew the screws to remove the upper covers of the aluminum profiles on the left and back side. Member of group...
Page 4 Connecting the computer • Unscrew the screws that fix the left side panel to the aluminum profiles. • Wear cut-proof gloves in order to protect your hands and slide up the Member of panel. group...
Page 5 Connecting the computer • Position the computer and connect the computer and monitor power supply cords to the auxiliary sockets by passing them through the opening (1) at the base of the frame. Member of group...
Page 6 Connecting the computer • Connect the 9-pin connector of the cable to the serial port of the computer (preferably COM1). • Pass the cable through the opening at the base of the frame and insert the connector in the plug. Member of group...
Page 7 Powering up of the machine • Insert the power supply cable socket into the main machine plug, let the cable pass through the opening at the base of the frame. Member of group...
Page 8 Powering up of the computer • Set the machine main switch to the ON position. • The machine, computer, monitor and all instruments powered through the auxiliary sockets will turn on. Member of group...
Page 9: Machine Configuration
Machine configuration • Install ColorTECH and the application program. • Use ColorTECH to configure the machine and proceed with the association between colorants and canisters. Member of group...
Page 10: Filling The Canisters
Filling the canisters • Turn ON the machine and start ColorTech program. • Place a can on the shelf and send a Bellows up command to compress all of the bellows. Member of group...
Page 11 Filling the canisters • To avoid emulsifying air, never use automatic shaker to shake the colorant. • Remove the bottle draining system (1). Member of group...
Page 12 Filling the canisters • Press the wings of the clip (1) and pull the stirrer (2) upward, to remove the filter (3). • Fill the bottom of the canister with colorant, reassemble the filter and refit the bottle draining structure. Member of group...
Page 13 Filling the canisters • Pay attention that the anti-overfilling gasket fits properly on the stirring rod. Member of group...
Page 14 Filling the canisters • Finish filling the canister by pouring at least 1 liter of colorant. Fill all canister in the same way then send a Reset command. • Repeat Bellows up Reset at least 3 times. • Dispense at least 200 ml from each of the canister.
Page 15 Colorant levels configuration • Check that colorant level are set correctly: – Max. level: 2500 – Res. level: 500 – Cur. level: the actual level in each tank (this value is important for the correct work of the application programs). Member of group...
Page 16: Moistening The Cap Sponge
Moistening the cap sponge • Remove the sponge holding lid and moisten the sponge that is inside. • Fit back the lid and bring back the sliding cap in its closed position. Member of group...
Page 17 Calibration • Check the settings of speeds in Setup Dispenser Speeds. – Speed N.1: Value Constant 6 Change (cc) 0.00 – Speed N.2: Value Constant 30; Change (cc) 1.00 Member of group...
Page 18 Calibration • In Scales Config select Active Scale. • Select the scale you wish to activate and confirm. If the scale you are using is not in the list select Keyboard to enter manually the weight. Member of group...
Page 19 Calibration • In the canister list, move to the canister that you want to calibrate, press the spacebar and select Automatic calibration. • Use PgUp and PgDown keys to select speed 2 (value = 999). Member of group...
Page 20 Calibration • Set the steps to calibrate as follows: 40000, 8500, 8000, 3000, 1000. • Set the number of tests to be carried out to 2. • The calibration will go on automatically. Member of group...
Page 21 Calibration • Select speed 1 (value = 150) and set the steps to calibrate as follows: 1000, 600, 400 and, as the smallest value, the offset of speed 2 + 100 • Set the number of tests to be carried out to 4. Member of group...
Page 22: Check Calibration
Check calibration • Using Check calibration you can check the accuracy of the machine. • Select the circuit and enter the amount to be dispensed. • Place the cursor bar Weight confirm. Member of group...
Page 23 Check calibration • The weight read will appear in the calibration test table and the error percentage between the amount required and that actually dispensed will be calculated. Member of group...
Page 24 D200 use • Start CorobSHOP. • The program asks to perform initialization and after this a Purge. • During Purge check if the nozzle is clean and the colorant comes out regularly. Member of group...
Page 25 D200 use • If the nozzle is encrusted with colorant and the flow is not regular, remove any dried colorant with a tool like those in the pictures. Member of group...
Page 26 D200 use • Now the machine is ready for working: – Press Search display the formula tree. – Select the formula to be dispensed. – Press the Tint button to open the dispensing window. Member of group...
Page 27 D200 use • The title bar shows code of the base to be used. • Select the Can size in the window. • Place the can on the shelf and click confirm dispensing. Member of group...
Page 28 D200 use • CorobSHOP will warn you when one of the colorants reaches the Pre- warning level. • Dispense the formula, then refill the canister and update the colorant level. Member of group...
Page 29: Refilling The Canisters
Refilling the canisters • Before adding colorant be sure that the bottle draining system is present and correctly positioned to avoid colorant spills from the shaft of the stirrer. Member of group...
Page 30 Refilling the canisters • Pour the colorant directly on the bottle draining system. • The colorant level MUST NOT exceed the maximum level at no less than 5 cm from the upper edge of the canister. Member of group...
Page 31: Daily Maintenance
Daily maintenance • Check the condition of the nozzle center. Remove any dried colorant with a sharp tool. • Check the sponge condition: moisten it or clean it, if necessary. • Check that actual levels are equal to those in CorobSHOP.
Page 32 D200 error codes CODE MEANING CIRCUIT NOTES INDICATION 0x7B00 Error in carriage position from 0x7B01 to (optic switch not detected 0x7BFF during the reset) 0x7C00 Motor jammed from 0x7C01 to (optic switch always darkened) 0x7CFF 0x7D00 Wrong stroke from 0x7D01 to (optic switch obscured too 0x7DFF early, during the suction stage)
Page 33: Troubleshooting
Troubleshooting 7B00 Replace the SAPS. 7C00 Replace the SAPS. 7D00 1) Check the nozzle. If it is not clean, clean it and try again to dispense. 2) Reduce speed 2 to “500”. Member of group...
Page 34 Troubleshooting Error in communication with dispenser: 1) Check that the serial cable between machine and PC is connected. 2) Check that the serial port works properly and that the serial port configuration in ColorTECH is correct. 3) Change CBMASTER board. Member of group...
Page 35 Troubleshooting Power supply check: 1) Check on CBMONO board that leds D1 (42 volt led), D2 (24 volt led) and D3 (5 volt led) are ON. Member of group...
Page 36 Troubleshooting 2) Check on CBMONO board that fuses F1 and F2 are not burnt. Member of group...
Page 37 Troubleshooting Input 3) Open the power supply box. 4) Check the input and output voltage on the power supply board. Disconnect the two cables Turn on the power supply Pay attention to high Output voltage. Member of group...
Page 38 Troubleshooting Check the input: Check the input voltages as Neutral described in the Phase picture. Earth Member of group...
Page 39 Troubleshooting Check the output: Reconnect the 5 volt input cable Check the output voltage as 24 volt described in the picture. 42 volt Member of group...
Page 40 Troubleshooting If input voltages are present and output voltages are not present: change power supply unit. If output voltages are present and leds are not change CBMONO board. Member of group...
Page 41 Troubleshooting Colorant dripping: 1) Open the front panel and change the check- valve. Can missing or too small: 1) Put a can under the nozzle. 2) Check that the sensor works properly. Member of group...
Page 42 Troubleshooting Sensor check: 1)Open the front panel and look that the sensor light works properly. 2)Check the cable looking at led D4 on the CBMASTER board. 3) Replace the sensor. Member of group...
Page 43 SAPS replacement • Remove the protection cover by unscrewing it. • Unscrew the screws that fix the circuit to the upper plate of the machine. Member of group...
Page 44 SAPS replacement • To reach the SAPS that you want to change unscrew the screws that fix the panel and remove it. Member of group...
Page 45 SAPS replacement • Disconnect: – the stirring motor cable; – the power supply cable. Member of group...
Page 46 SAPS replacement • Use a spanner to unscrew the connector, put some paper around the SAPS and disconnect the pipe. Member of group...
Page 47 CBMASTER replacement • Disconnect the sensor cable, the serial cable and the flat cable. Member of group...
Page 48 CBMASTER replacement • Using a screwdriver or a pair of pincers to press, disconnect the 4 pins that fix the board. press Member of group...
Page 49 CBMASTER replacement • Change the EPROM on the new CBMASTER with that on the old one. Member of group...
Page 50: Fuses Replacement
Fuses replacement • 24 volts and 42 volts fuses are located on CBMONO board. Member of group...
Page 51: Power Supply Unit Replacement
Power supply unit replacement • Disconnect the cable on the CBMONO board and free it from the machine frame. Member of group...
Page 52 Power supply unit replacement • Unscrew the power supply unit box from the frame and remove it. Member of group...
Page 53 Power supply unit replacement • Unscrew the 4 screws that fix the cover and remove it. Member of group...
Page 54 Power supply unit replacement • Unscrew the screw that fix the power supply unit and disconnect the two cables. Member of group...
Page 55: Sensor Replacement
Sensor replacement • Cut all the clips that fix the sensor cable and, using 2 spanners, unscrew the sensor. Member of group...
Page 56: Check-Valve Replacement
Check-valve replacement • Unscrew the screws that fix the front panel of the machine and remove it by sliding it upwards. Pay attention: two screws are under the machine nozzle. • While doing this operation, wear cut-proof gloves in order to protect your hands. Member of group...
Page 57 Check-valve replacement • Wrap a sheet of paper around the valve that has to be changed and put an empty can under the Member of nozzle. group...
Page 58 Check-valve replacement • Pressing with a spanner disconnect the two quick couplings and change the check-valve with a new one. Member of group...
Page 59 Pipe replacement Press • Pressing with a screwdriver open the tie and remove it. • Replace the pipe, reposition the tie and close it. Member of group...
Page 60 CBMONO replacement • Disconnect the SAPS cables, the power supply Member of cable and the flat cable. group...
Page 61 CBMONO replacement • While reconnecting the SAPS cables pay attention to the order. On the connectors you can find the number of the SAPS, connect them in sequence. From J1 on the left up to J16 on the right. Member of group...