Ossenberg INFRAGAS-109 Operation And Maintenance Manual

Ossenberg INFRAGAS-109 Operation And Maintenance Manual

Gas analyzer

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GAS ANALYZER
INFRAGAS-109 - INFRAGAS-205 • INFRAGAS-209
INFRAGAS-305 • INFRAGAS-309
OPERATION AND
MAINTENANCE MANUAL
Edition RAEE: June 2010 - Vers. 1.20
GB
ASSEMBLAD – Automotive Division - Technical dept.
.... \ M109-205-209-305-309_GB12_01-2010.doc

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Summary of Contents for Ossenberg INFRAGAS-109

  • Page 1 GAS ANALYZER INFRAGAS-109 - INFRAGAS-205 • INFRAGAS-209 INFRAGAS-305 • INFRAGAS-309 OPERATION AND MAINTENANCE MANUAL Edition RAEE: June 2010 - Vers. 1.20 ASSEMBLAD – Automotive Division - Technical dept. …. \ M109-205-209-305-309_GB12_01-2010.doc...
  • Page 2 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual Note: ASSEMBLAD S.r.l. - Costruzioni Elettroniche - 50013 Campi Bisenzio - Firenze - Italy E-mail: info@assemblad.it - Web: www.assemblad.it...
  • Page 3: Table Of Contents

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual INDEX 1 GENERAL INFORMATION ................5 2 TECHNICAL DATA ..................6 3 DESCRIPTION ....................8 3.1 GENERAL SPECIFICATIONS............... 8 3.2 FRONT PANEL INFRAGAS-205/305 ............9 3.3 KEYBOARD....................10 3.4 REAR PANEL INFRAGAS 205/305............. 11 3.5 CONNECTOR PANEL INFRAGAS 109............
  • Page 4 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 7 STANDARD MAINTENANCE................. 34 7.1 INSTRUMENT CLEANING ................34 7.2 FUSE REPLACEMENT ................34 7.3 CARBON FILTER REPLACEMENT ............34 7.4 OXYGEN SENSOR REPLACEMENT ............34 7.5 NOX SENSOR REPLACEMENT ..............34 8 TROUBLESHOOTING ................... 35 8.1 PONYDOCTOR ...................
  • Page 5: General Information

    Please read carefully this manual before use and strictly attain to the following instructions to carry out measures and maintenance operations. INFRAGAS-109 / 209 / 309 / 205 / 305 are infrared gas analyzers to measure car and motorcycle exhaust gas.
  • Page 6: Technical Data

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 2 TECHNICAL DATA RANGE AND RESOLUTION RANGE RESOLUTION ÷ 9.99 vol. % 0.001 % ÷ 19.99 vol. % 0.01 % ÷ 15000 ppm 1 ppm ÷ 25,0 vol. % 0,01% ÷ 9999 rpm/1' 1 rpm/1' Oil Temp.
  • Page 7 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual DISPLAY – KEYBOARD N. 1 Display LCD with backlight 240*128 pixel. N. 16 alphanumerical keys. PRINTER Thermal printer 32 column customizable with workshop data. SERIAL INTERFACE 1 or 5 (*) serial interface RS-232 9 pin, 9600 baud, 8 bit, no parity, 1 stop bit.
  • Page 8: Description

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3 DESCRIPTION INFRAGAS-205 PONY is an multifunctional exhaust gas analyzer for vehicles based on microprocessor electronic. 3.1 GENERAL SPECIFICATIONS CO, CO2 and HC measure with non dispersive infrared absorption method. O2 (oxygen) measure with electrochemical transducer contained into the equipment.
  • Page 9: Front Panel Infragas-205/305

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.2 FRONT PANEL INFRAGAS-205/305 Main items on the front panel of Infragas-205/305: Display LCD Keyboard Thermal printer. ASSEMBLAD S.r.l. - Costruzioni Elettroniche - 50013 Campi Bisenzio - Firenze - Italy E-mail: info@assemblad.it - Web: www.assemblad.it...
  • Page 10: Keyboard

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.3 KEYBOARD Keyboard Infragas 205/305 Key MEAS: Start measure. Key OK/PRINT: Confirm entered data. Print results when test is finished. Key F3: Force test to continue or end also in case of non positive data.
  • Page 11: Rear Panel Infragas 205/305

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.4 REAR PANEL INFRAGAS 205/305 17 16 15 14 13 0 - I Main items on the rear panel of Infragas-205/305: Power on switch. Fuse. Power supply plug. External RPM Counter connection. Oil temperature probe connection.
  • Page 12: Connector Panel Infragas 109

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.5 CONNECTOR PANEL INFRAGAS 109 3.6 CONNECTOR PANEL INFRAGAS 209/309 Main items on the connector panel of Infragas-109/209/309: 01 – Power on switch. 02 – Led 03 – External RPM Counter connection. 04 – Compressed air input 05 –...
  • Page 13: Gas Panel Infragas 109

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.7 GAS PANEL INFRAGAS 109 3.8 GAS PANEL INFRAGAS 209/309 Main items on the gas panel of Infragas-109/209/309: 01 – Condense separator 02 – Exhaust Gas input. 03 – Filter cartridge (5 um) 04 –...
  • Page 14: Display And Menu

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.9 DISPLAY AND MENU The gas analyser INFRAGAS-205 has a display to show the menu and the measurement. Some part may be not enabled, some other reserved for technical service. MAIN MENU 26/06/06 INFRAGAS-205 1 –...
  • Page 15 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual VEHICLE DATA VEHICLE DATA 1 – Plate 2 – Reg. date : dd/mm/yyyy 3 – Fuel type : Gas. CAT 4 – N. cylinder : 4 5 – Engine 6 – Chassis 7 – oth choices : VEHICLE DATA 1 –...
  • Page 16: Smokemeter

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual LIMITS SETTING LIMITS SETTING 1 – Max RPM at minimum rate: 1000 rpm 2 – Min RPM at accel. rate: 2000 rpm 3 – Max RPM at accel. rate: 3000 rpm 4 – Max COcorr at min. rate: 0.50 %vol...
  • Page 17 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual MAINTENANCE MAINTENANCE 1 – Date/time setup 2 – Garage data 3 – RPM-meter data 4 – Services 5 – Set-Up 6 – Instrument data 7 – Leak test From this menu it is possible to enter on assistance and service functions.
  • Page 18 ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual RPM DATA RPM METER DATA 1 – Manuf. : ASSEMBLAD 2 – Model : RPM-405 3 – Approv. : OM00000F/NET 4 – S.N. : ZA100000 5 – Exp. data: 01/01/2010 6 – RPM enab.: YES 7 –...
  • Page 19: Leak Test

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual LEAK TEST This function is able to perform the leak test on the pneumatic circuit of the gas analyzer. Refer to the specific paragraph for detailed instructions. MEASUREMENT SCREEN With the key F1 MEAS a measure is activated, the instrument perform an autozeroing, in this phase is possible to select the type DIAGNOSIS or CERTIFICATION with the key F3.
  • Page 20: Accessories

    ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual 3.10 ACCESSORIES STANDARD ACCESSORIES Gas probe (for car). It is made by a teflon pipe protected by an external spring with a corpuscular filter that stops the non gaseous and bigger particles. The probe end is made with a steel tube connected to a flexible and interchangeable stainless steel terminal.

This manual is also suitable for:

Infragas-205Infragas-209Infragas-305Infragas-309

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